Rack & Panel Connectors Catalog Amazing things happen When great things connect ITT Cannon is a leading global manufacturer of connector products serving international customers in the aerospace and defense, industrial and medical end markets. Whether delivering critical specs to aircraft pilots, streaming data through communications satellites or enabling ultrasound equipment to give expectant parents a first look at their unborn child, ITT Cannon connects the world's most important information to the people who need it. More than a Century of Connections About ITT Since 1915, Cannon products have been used in a history of "firsts. "From the first "talking" movie to the first man on the moon, Cannon has set the standard for reliable, harsh environment interconnect solutions." Today we proudly continue our legacy of innovation with a goal to connect the world and inspire the successes of the next century--because amazing things happen when great things connect. ITT is a diversified leading manufacturer of highly engineered critical components and customized technology solutions for the energy, transportation and industrial markets. Building on its heritage of innovation, ITT partners with its customers to deliver enduring solutions to the key industries that underpin our modern way of life. Founded in 1920, ITT is headquartered in White Plains, N.Y., with employees in more than 35 countries and sales in a total of approximately 125 countries. Visit ittcannon.com to learn more. For more information visit itt.com 2 www.ittcannon.com Commercial Aerospace Medical Military & Defense ITT Cannon's connector portfolio is one of the most extensive in the industry, offering customers a range of off-the-shelf and customized interconnect solutions for multiple markets and applications. Visit ittcannon.com to learn more. www.ittcannon.com Industrial 3 Table of contents ITT Cannon Brand Overview............................................................................................................... 2 Introduction: Rack & Panel Connectors............................................................................................... 5 BKA ARINC 600.................................................................................................................................. 6 BKA ARINC 600 with ARINC 801 Inserts........................................................................................... 11 SGA (Single Gang ARINC 600).......................................................................................................... 23 DPXMA/ME (ARINC 404).................................................................................................................. 29 DPXNA/DPXNE................................................................................................................................. 44 BKA & DPX Contacts........................................................................................................................ 61 DPK (83733-Style) ........................................................................................................................... 79 DPA ................................................................................................................................................ 97 DPGM/DPJM/DPJMB ...................................................................................................................... 102 DPD/DPDMA ................................................................................................................................. 110 About ITT Cannon.......................................................................................................................... 122 Product Safety Information............................................................................................................. 123 Meet Some of Our Most Popular Connectors.................................................................................. 124 4 www.ittcannon.com Introduction: Rack & Panel Connector Solutions Learn more about our world-class manufacturing processes, facilities and RoHS compliance on page 121 or visit ittcannon.com Designed for exceptional performance in harsh environments, ITT Cannon's Rack & Panel interconnect solutions are manufactured to the highest quality and reliability standards for the aerospace & defense industry. At ITT Cannon, our legacy of innovation and expertise in the design and engineering of Rack & Panel connectors has established industry and competitive benchmarks for decades. From our environment-resistant DPK interconnect, which was designed into nearly every U.S. space flight and mission flown during the 1960s, to the groundbreaking expansion of Rack & Panel Connectors with the introduction of our innovative BKAD/E Series in the 1970s, ITT Cannon has achieved significant milestones. Our tradition of engineering excellence continues with the BKA Rack & Panel Connector with ARINC 801 ASR. Designed for use in harsh environment applications that require quick and accurate data transfer such as In-Flight Entertainment/Connectivity, this innovative fiber optic interconnect solution supports transmission speeds of 10 gigabits/sec (Gb/S) or more. Built for optimum performance in the most extreme conditions, the BKA Rack & Panel Connector with ARINC 801 ASR delivers signals, video and data when it matters most. See page 11 for more details or visit ittcannon.com Today, we are recognized as an industry leader in rectangular Rack & Panel interconnect solutions, offering an unparalleled range of off-the-shelf and custom products to align with customer needs. Our latest is the BKA ARINC 600 Rack & Panel with ARINC 801 ASR, an integral part of our end-to-end ARINC 801 Fiber Optic Series for commercial and military aviation. Now and in the future, we remain committed to manufacturing the most reliable, high performance and cost-effective Rack & Panel connectors available to meet the demands of a dynamic marketplace. Because at ITT Cannon, amazing things happen when great things connect. BKAD/E/F ARINC 600 SGA ARINC 600 DPX ARINC 404 Type Current Rating DPXNE/NA AS81659 Plug and Socket see ARINC 600 AS39029 Contact Resistance AS39029 Contact Material AS39029 Shell see ARINC 600 Various Shell Material AS81659 Aluminum Alloy Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com DPK 83733-Style 5 83733-Style DPA BKA (ARINC 600) Product Overview BKA connectors represent the standard for Avionic systems developed to support the Air Transportation market. They are blind mate connectors designed per ARINC 600. These connectors are available in 3 and 6 gang configurations and can accommodate up to 800 low insertion force contacts. The inserts are field replaceable. BKA connectors are available in environmental and non-environmental versions. BKAC BKAD/E BKAF/X Rear Release/Rear Removable Size 12, 16, 20, 22 Crimp Contacts Rear Release/Rear Removable Size 12, 16, 20, 22 Crimp Contacts BKAC is a combination of BKAD (no environmental O-ring) with inserts not potted into the shell. BKAE in which dielectric inserts have a wire seal in the grommet on the rear surface. BKAD/E connectors represent the standard for new avionic systems developed to support the air transportation market. Several important design concerns have been addressed and solved in this new series. High mating forces of pluggable modules in a rack have been reduced by approximately two-thirds. Front Release/Front Removable Size 22 Solder Tail and Wrap Post Contacts The low insertion force contacts are also interchangeable with the contacts used in the DPX series and permit retrofit of existing equipment. This new connector is totally intermateable and intermountable with ARINC 600 connectors now in the field. The BKAF permits the user to easily replace a contact in case of problems, rather than disassemble the entire connector--it is available with size 22 contacts in wrap post or solder-tail versions. The system maintains the advantages of low insertion force technology incorporated in all ARINC 600 connectors. BKAX contacts are front release and front removable * Low insertion force contacts * Up to 800 size 22 contacts in one connector * Both environmental and non- environmental versions * Polarizing posts that are removable from the mating face * Crimp, coax, power, printed circuit and wire wrapable post style contacts * Field replaceable inserts for size 22 and power contacts * Uses standard DPX crimp, insertion/extraction tooling * Waveguide connections available Dimensions shown in inches (mm) Specifications and dimensions subject to change 6 www.ittcannon.com BKA (ARINC 600) Product Overview (continued) Performance and Material Specifications BKAD Shell & Waveguide Insulator Contacts BKAE/C BKAF/X Specifications Material Aluminum alloy QQ A-591/A380 Finish Alodine 1200 MIL-C-5541 Material Thermoset N/A Material Copper alloy QQ-C-533 Finish Gold over Nickel MIL-G-45204 Termination Grommets & Seals Material O-Ring Material Crimp P.C./Wrap Post Silicone-based Elastomer N/A N/A N/A Electrical Data Contact Size 12 16 Max. Current for Tests (Amps) per AS39029 and ARINC 600 Max. Potential Drop (Millivolts) at 25C 23.0 60 17.0 60 13.0 65 7.5 55 7.5 65 5.0 55 24 3.0 45 22 5.0 55 3.0 45 2.0 40 Wire Size 12 14 16 20 Insulation O.D. Limits (Inch) Max. .135 (3.43) .103 (2.62) 20 20 22 22 24 .071 (1.80) .054 (1.37) 26 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 7 BKA (ARINC 600) How to Order Product RoHS Version: (Optional) Class: BKA BKA (Per ARINC 600) R- RoHS Compliant Finish: Trivalent Chromate R D C- Same as E, except uses BKAD shells and Less O-rings on plug side D- Non-Environmental (rear release, crimp contacts) E- Environmental (rear release, crimp contacts) F- Receptacle only - Non-environmental (front release, solder and wrap post #22 contact, all others are rear release) PF - Plug only - Non-environmental (front release, solder and wrap post #22 contact, all others are rear release) T- Non-environmental connector using filtered contacts. See ITT Filter Connector catalog for further details. (Reference only) X- Receptacle only - All contacts are front release, for PCB Applications only PX - Plug only - All contacts are front release, for PCB Applications only 2 - A234 M - 3 00 01* - F0 ARINC 600 Original Mating Forces Shell Size: 1- Max. contact capacity - 125 27 lbs * 2- Max. contact capacity - 400 60 lbs * 3- Max. contact capacity - 800 105 lbs * Connector Layout Description: See Pages 12-16 for Connector Layouts Size 1 Coax Insert Modifier: M- Connector contains modified 71W1 or 2W2 insert (four Mounting screw hole locations and coaxial contact used in this insert are interchangeable between other manufacturers Shell Style: 3- Plug (Rack side) 4- Receptacle (Box side) Connector Mounting Modifier: Polarizing Position: Modifier (Contact, Finish, Material): See Page 9 for Connector Mounting Modifiers 01 - See Polarization chart on Page 22 for Position 01 through 216 (per ARINC 600) 00 - 00 for polarization indicates that polarizing hardware is not supplied (i.e., BKAD2-313-30000) Blank or no position indicated means - Polarizing posts or keys not installed but supplied with connector (i.e., BKAD2-313-300) F0 - See Page 10 for Modifiers (Contact, Finish, Material) ANY OTHER COMBINATION OF INSERTS WITHIN A SPECIFIC SHELL IS AVAILABLE UPON REQUEST: For additional layouts, consult your account representative. Dimensions shown in inches (mm) Specifications and dimensions subject to change 8 www.ittcannon.com BKA (ARINC 600) How to Order (continued) Connector Mounting Modifier 00 - PLUG AND RECEPTACLE CONNECTORS .148 dia. connector mounting holes. This is a Standard Configuration. 01 - PLUG AND RECEPTACLE CONNECTORS With #6 (.138) - 32 ESNA clinch nuts (See Table for quantities) 02 - SIZE 1 RECEPTACLE CONNECTORS ONLY Standard Configuration with three PWB mounting lugs machined off. 03 - PLUG AND RECEPTACLE CONNECTORS With #4 (.112) - 40 ESNA clinch nuts (See Table for quantities) 04 - SIZE 1 RECEPTACLE CONNECTORS ONLY With four #6 (.138) - 32 ESNA clinch nuts. Modified shell - three PWB mounting lugs machined off and O/A length of flange shortened to 6.980. (See Table for quantities) 06 - 08 - 09 - 22 - SIZE1 PLUG CONNECTOR ONLY With #6 (.138) - 32 ESNA clinch nuts (See Table for quantities) and with side mounting lugs machined off. (See Table for quantities) SIZE 2 AND 3 PLUG AND RECEPTACLE CONNECTORS ONLY With #4 (.112) - 40 ESNA clinch nuts in all connector mounting holes (See Table for quantities) SIZE 2 AND 3 PLUG AND RECEPTACLE CONNECTORS ONLY With #6 (.138) - 32 ESNA clinch nuts in all connector mounting holes (See Table for quantities) PLUG CONNECTORS ONLY Standard Configuration with .0008-.0012 thick nickel plated shell. The shell is provided with an EMI/Grounding spring. Metallic inserts, if supplied, are selectively plated - I.D. Silver; O.D. Nickel over Silver. The contact retaining/grounding clips are gold plated. 23 - PLUG AND RECEPTACLE CONNECTORS With floating eyelets (.048 min. radial float) in four corner connector mounting holes. 25 - RECEPTACLE CONNECTORS ONLY 01 mod with #6 (.138) - 32 ESNA clinch nuts and .0008-.0012 thick nickel plated shell. (See Table for quantities) 37 - PLUG CONNECTORS ONLY With metric clinch nuts M3 X 6 (See Table for quantities) 38 - PLUG CONNECTORS ONLY With metric clinch nuts M3 X 6 (See Table for quantities) and with .0008-.0012 thick nickel plated shell. The shell is provided with an EMI/ Grounding spring. Metallic inserts, if supplied, are selectively plated - I.D. Silver; O.D. Nickel over Silver. The contact retaining/ grounding clips are gold plated. 45 - 46 - PLUG AND RECEPTACLE CONNECTORS Surtec 650V Plating-With #4 (.112) - 40 ESNA clinch nuts 48 - PLUG AND RECEPTACLE CONNECTORS Electroless Nickel plated shells with 4-40 clinch nuts in all connector mounting holes (See Table for quantities) 50 - PLUG CONNECTORS ONLY-SIZE 1 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs. 51 - PLUG CONNECTORS ONLY-SIZE 1 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs and all holes with #6-32 clinch nuts 52 - PLUG CONNECTORS ONLY-SIZE 2 AND 3 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs and #6-32 clinch nuts in all places. 53 - PLUG CONNECTORS ONLY-SIZE 2 AND 3 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs and #6-32 clinch nuts except in center holes. 54 - PLUG CONNECTORS ONLY-SIZE 2 AND 3 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs with #6-32 clinch nuts (4 places). 55 - PLUG CONNECTORS ONLY-SIZE 2 AND 3 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs and all holes with #6-32 clinch nuts (6 places). 56 - PLUG CONNECTORS ONLY-SIZE 2 AND 3 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs and #4-40 clinch nuts in all places. 57 - PLUG CONNECTORS ONLY-SIZE 2 AND 3 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs and #6-32 clinch nuts (8 places no center hole clinch nuts). 58 - PLUG CONNECTORS ONLY-SIZE 1 ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell and EMI springs. With floating eyelets (.048 min. radial float) in four corner connector mounting holes. Mounting Modifier 01, 03, 04, 06, 25, 37, 38, 47, 50 PLUG CONNECTORS ONLY Standard Configuration with .0008-.0012 thick nickel plated die cast shell. The shell is provided without an EMI/Grounding spring. 08, 09, 48 PLUG AND RECEPTACLE CONNECTORS .148 dia. connector mounting holes. SURTEC 650V ROHS Compliant plating. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 47 - 9 Quantity of Clinch Nuts Shell Size Plug Connector Receptacle Connector 1 4 4 2 4 6 3 8 10 1 4 4 2 10 10 3 12 14 BKA (ARINC 600) How to Order (continued) Modifier (Contact, Finish, Material) BKAC/BKAD/BKAE/BKAF/BKAX BLANK - Rear release, crimp, signal and power contacts supplied with connector (when applicable) F0 - Contacts not supplied with connector (F0 not stamped on connector) F00 - Less contacts and waveguide (F00 not stamped on connector) BKAF - Signal contacts (size 22) are front release, front removable with solder post termination. Power contacts are rear release, rear removable with crimp termination. Stamped Contacts - Receptacle Side Only SE - Front release solder PCB contacts installed .150 (3.81). (Coax, Triax, and Quadrax does not have contacts installed) STE* - Stamped PCB contacts installed .150 (3.81). (Coax, Triax, and Quadrax does not have contacts installed) SF - Front release solder PCB contacts installed .250 (6.35). (Coax, Triax, and Quadrax does not have contacts installed) STF - Stamped PCB contacts installed .250 (6.35). (Coax, Triax, and Quadrax does not have contacts installed) SG - Front release solder PCB contacts installed .375 (9.53). (Coax, Triax, and Quadrax does not have contacts installed) STG - Stamped PCB contacts installed .375 (9.53). (Coax, Triax, and Quadrax does not have contacts installed) SH - Front release solder PCB contacts installed .500 (12.7). (Coax, Triax, and Quadrax does not have contacts installed) STH* - Stamped PCB contacts installed .500 (12.7). (Coax, Triax, and Quadrax does not have contacts installed) WA - Front release .025(0.63) Sq. x .250 (6.35) (1 wrap) wrap post and crimp, rear release power contacts (when applicable) supplied with connector WB - Front release .025(0.63 Sq. x .375 (9.53) (2 wraps) wrap post and crimp, rear release power contacts (when applicable) supplied with connector BKAX - Signal contacts (size 22) are front release, front removable with solder post termination. Power contacts are front release, front removable with solder post termination. Stamped Contacts - Receptacle Side Only SS- Front release solder PCB contacts installed .150 (3.81) including Coax, Triax, and Quadrax. All contacts to be PCB. STS* - Stamped PCB contacts installed .150 (3.81) including Coax, Triax, and Quadrax. All contacts to be PCB. ST - Front release solder PCB contacts installed .250 (6.35) including Coax, Triax, and Quadrax. All contacts to be PCB. STT - Stamped PCB contacts installed .250 (6.35) including Coax, Triax, and Quadrax. All contacts to be PCB. SU - Front release solder PCB contacts installed .375 (9.53) including Coax, Triax, and Quadrax. All contacts to be PCB. STU - Stamped PCB contacts installed .375 (9.53) including Coax, Triax, and Quadrax. All contacts to be PCB. SV - Front release solder PCB contacts installed .500 (12.7) including Coax, Triax, and Quadrax. All contacts to be PCB. STV* - Stamped PCB contacts installed .500 (12.7) including Coax, Triax, and Quadrax. All contacts to be PCB. SW - Front release solder PCB contacts installed .150 (3.81) including Quadrax. (Coax and Triax does not have contacts installed) STW* - Stamped PCB contacts installed .150 (3.81) including Quadrax. (Coax and Triax does not have contacts installed) SX - Front release solder PCB contacts installed .250 (6.35) including Quadrax. (Coax and Triax does not have contacts installed) STX - Stamped PCB contacts installed .250 (6.35) including Quadrax. (Coax and Triax does not have contacts installed) SY - Front release solder PCB contacts installed .375 (9.53) including Quadrax. (Coax and Triax does not have contacts installed) STY - Stamped PCB contacts installed .375 (9.53) including Quadrax. (Coax and Triax does not have contacts installed) SX - Front release solder PCB contacts installed .500 (12.7) including Quadrax. (Coax and Triax does not have contacts installed) STZ* - Stamped PCB contacts installed .500 (12.7) including Quadrax. (Coax and Triax does not have contacts installed) NOTE: Coaxial contacts to be ordered separately. All Fiber Optic layouts will not have Fiber Optic contacts installed * STE, STH, STS, STV, STW, STZ (Tooling will need to be assessed for these versions) Dimensions shown in inches (mm) Specifications and dimensions subject to change 10 www.ittcannon.com BKA (ARINC 600) Contact Arrangements Fiber Optic Contact Arrangements Introducing the New ARINC 801 Inserts for BKA (ARINC 600) Connectors Designed for use in applications that require quick and accurate data transfer, Cannon's ARINC 801 Fiber Optic Interconnect Solutions are capable of operating at transmission speeds of 10 gigabits/sec (Gb/S) or more. Built for optimum performance in extreme conditions, our ARINC 801 Fiber Optic Series delivers signal, video and data when it matters most. Several standard ARINC 600 insert arrangements are available for Cannon's Rack & Panel connector family. 12F12 17Q2 12F5C2 Insert Description Shell Size 12F12 12 #16 Fiber Optic 1 17Q2 12 #16 Fiber Optic 3 #16 2 #8 (Quadrax) 12F5C2 5 #16 Fiber Optic 4 #12 1 #16 2 #5 (Coax) 20F12Q8 20F12T8 12 #16 Fiber Optic 8 #8 (Quadrax or Twinax) F36 36 #16 Fiber Optic Shell Style F36 Cavity C C or F 2/3 BKAC/BKAD/BKAE/BKAF A,B,D,E Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 20F12Q8 20F12T8 11 BKA (ARINC 600) Contact Arrangements (continued) Shell Size 1 - BKAC/BKAD/BKAE/BKAF/BKAX Cavity A or B Contact Arrangements (Plug rear face shown) 1 2 2 3 3 4 4 4 5 5 5 6 6 7 7 2 3 6 7 2T BKAF/BKAX (Front Release) Engaging end surface white on red to indicate front release front removal contacts 8 8 1T BKAC/BKAD/BKAE Rear surface white on blue to indicate rear release rear removal contacts 9 9 10 10 11 11 12 12 13 13 14 14 15 15 30T2 / 30Q2 60 Blank 28 #22 2 # 8 Twinax/Coax/Quadrax (#8 Grounded to Shell) 60 #22 No Contacts Shell Size 1 - BKAC/BKAD/BKAE/BKAF/BKAX Shell Cavity C Contact Arrangements (Plug rear face shown) 5 1 BKAC/BKAD/BKAE Rear surface white on blue to indicate rear release rear removal contacts 1 9 1 1 6 2 3 3 3 11 2 10 2 2 4 4 5 BKAF/BKAX (Front Release) Engaging end surface white on red to indicate front release front removal contacts 7 6 3 4 12 7 8 8 5 4 9 10 4 / 4T4 A4W4 5W2 40 12F12 Blank 4 #12 1 #12 2 #16 2 #5 Coax 40 #22 12 #16 Fiber Optic No Contacts Shell Size 2/3 - BKAC/BKAD/BKAE/BKAF/BKAX Shell Cavity A,B,D,E Contact Arrangements (Plug rear face shown) AA CC BB DD FF EE GG JJ HH KK LL 2W2 / 2G2 4W4 10T10 / 10P10 11Q11 24 2 #1 Coax 4 Modified #1 Coax (Metallic Insert) 10 #8 Triax/Coax (#8 Grounded to Shell) (Metallic Insert) 11 #8 Quadrax 24 #12 For Contacts Cavity Location and Contact Cavity Identification reder to ARINC 600 or Consult Your Account Representative. Dimensions shown in inches (mm) Specifications and dimensions subject to change 12 www.ittcannon.com BKA (ARINC 600) Contact Arrangements (continued) Shell Size 2/3 - BKAC/BKAD/BKAE/BKAF/BKAX Shell Cavity A,B,D,E Contact Arrangements (Plug rear face shown) 3 2 1 4 8 5 7 6 9 13 11 10 15 14 12 16 17 20 19 18 21 23 22 27 26 25 24 28 29 32 30 33 31 35 34 20F12Q8 / 20F12T8 36 F36 49T2 60 71W1 / 71W1A 36 #16 Fiber Optic 47 #20 2 #8 Triax 60 #20 70 #22 1 #1 Coax 71W1B 110 150 120T2 / 120Q2 121 70 #22 1 #1 Coax 100 #22 5 #12 5 #20 150 #22 118 #22 2 #8 Twinax/Coax/Quadrax (#8 Grounded to Shell) 110 #22 5 #16 6 #20 12 #16 Fiber Optic 8 #8 Quadrax BKAC/BKAD/BKAE Rear surface white on blue to indicate rear release rear removal contacts for inserts containing standard signal & power contacts BKAF/BKAX (Front Release) Engaging end surface white on red to indicate front release front removal contacts for inserts containing standard signal & power contacts Blank No Contacts Shell Size 2/3 - BKAC/BKAD/BKAE/BKAF/BKAX Shell Cavity C or F Contact Arrangements (Plug rear face shown) 1 1 2 3 4 3 2 3 2 8 7 1 6 7 5 4 45 5 1 10 9 6 2 8 91 4 15 20 11 6 5 6 21 13 22 12 23 24 3 6 6 #8 6T6 / 6Q6 / 6QA6 / 6P6 10C5T2 13W2 / 13Q2 / 13WQ2 24T4 / 24Q4 6 #8 Triax/Quadrax (Metallic Insert) 1 #20 2 #20 Insulated 2 #8 Triax 5 #5 Coax 4 #20 4 #12 3 #16 2 #5 Coax/ #8 Quadrax 20 #20 4 #8 Triax/Quadrax For Contacts Cavity Location and Contact Cavity Identification refer to ARINC 600 or Consult Your Account Representative. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 4 13 BKA (ARINC 600) Contact Arrangements (continued) Shell Size 2/3 - BKAC/BKAD/BKAE/BKAF/BKAX Shell Cavity C or F Contact Arrangements (Plug rear face shown) 1 2 3 4 1 6 7 12 13 18 19 24 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 A B C D E F G H J K 1 2 3 4 5 25 29 51 30 34 56 25 25 #16 B 53 57 54 58 55 59 34 59 64Q2 70Q2 24 #20HD 10 #16 50 #22 5 #16 4 #12 60 #22 2 #16 2 #8 Quadrax 68 #22 2 #8 Quadrax 100 12F5C2 17Q2 100 #22 1 #16 4 #12 2 #5 Coax 5 #16 Fiber Optic 3 #16 2 #8 Quadrax 12 #16 Fiber Optic C D E F G H J K B C D E F G H J K 2 2 1 1 3 3 2 2 4 4 3 3 5 5 4 4 6 6 5 5 7 7 6 6 8 8 7 7 B CD 1 84 EF 2 GH 3 JK 4 8 8 5 9 9 10 10 85 80 #22 4 #20 1 #16 80 #22 4 #20 Blank 52 B C D E F G H J K BKAC/BKAD/BKAE Rear surface white on blue to indicate rear release rear removal contacts for inserts containing standard signal & power contacts BKAF/BKAX (Front Release) Engaging end surface white on red to indicate front release, front removal contacts for inserts containing standard signal & power contacts NOTE: In layouts using #22 contacts mixed with any other contact size (20HD, 16, 12), the size #22 contact type (pin or socket) determines the insulator as a pin insert or a socket insert. NOTE #22 Contacts are Socket contacts, 20HD,16, 12 are Pin contacts. No Contacts For Contacts Cavity Location and Contact Cavity Identification refer to ARINC 600 or Consult your account representative. Shell Size 2/3 BKAC/BKAD/BKAE Shell Cavity A,B,D,E Contact Arrangements - PHD Fiber Optic ARINC 600 PHD-2 PHD-4 PHD-8 PHD-16 PHD-24 PHD-32 All arrangements utilize PHD-T16-**** size 16 fiber optic termini. Please consult your account representative for higher density (72 and 88 cavity) layouts utilizing PHD-T22-**** size 22 fiber optic termini All layouts shown are Receptacle engaging face and rear release. Dimensions shown in inches (mm) Specifications and dimensions subject to change 14 www.ittcannon.com BKA (ARINC 600) Shell Cavity Identification CONNECTOR LAYOUT DESCRIPTION Note: All layouts with "OPEN" insert cavity are not supplied with an insulator. If a blank insert is required, please consult your account representative; all standard blank inserts are plastic. Three digit number contained within the shell layout indicates total number of contacts available (including Waveguide). Insert Designator Number - Shell Size 1 ITT Cannon Cavity A Cavity B Cavity C ITT Cannon Cavity A Cavity B 5 OPEN OPEN 5W2 A094 30T2 60 Cavity C 4 35 30T2 BLANK 5W2 95 60 30T2 5W2 5W2 60 OPEN 60 OPEN A095 30T2 60 A060 60 OPEN OPEN A100 60 BLANK 40 64 30T2 30T2 4 120 60 60 OPEN 65 OPEN 60 5W2 124 60 60 4 A065 60 OPEN 5W2 125 60 60 5W2 B065 30T2 30T2 5W2 130 60 30T2 40 C065 BLANK 60 5W2 A130 30T2 60 40 94 60 30T2 4 160 60 60 40 Insert Designator Number - Shell Size 2 ITT Cannon Cavity A Cavity B Cavity C ITT Cannon Cavity A Cavity B Cavity C 13 OPEN OPEN 13W2 B121 121 OPEN OPEN 017M 2W2 2W2 13W2 122 49T2 49T2 24T2 019M 4W4 2W2 13W2 124 BLANK 24 100 Q34 11Q11 10T10 13Q2 133 60 60 13W2 Q035 11Q11 11Q11 13Q2 A133 24 24 85 59 BLANK BLANK 59 Q135 11Q11 24 100 66 BLANK 60 6 137 121 10T10 6T6 Q69 11Q11 24 34 142 71W1 71W1 OPEN 71 OPEN 71W1 OPEN 143 120T2 10T10 13W2 A071 71W1 OPEN OPEN Q144 120T2 11Q11 13W2 Q074 4W4 11Q11 59 Q154 120T2 11Q11 13W2 Q075 11Q11 BLANK 64Q2 155 71W1 71W1 13W2 Q81 11Q11 11Q11 59 155M 71W1A 71W1A 13W2 084M BLANK 71W1A 13W2 V155M 71W1B 71W1A 13W2 085M WAVEGUIDE 71W1 13W2 158M 2W2 71W1A 85 A085M 71W1 WAVEGUIDE 13W2 A158M 2W2 71W1B 85 B085 OPEN OPEN 85 163 OPEN 150 13W2 086M 2W2 71W1A 13W2 A163 150 OPEN 13W2 Q086 11Q11 11Q11 64Q2 QB163 OPEN 150 13Q2 Q089 4W4 BLANK 85 164 150 WAVEGUIDE 13W2 93 4W4 4W4 85 A164 WAVEGUIDE 150 13W2 Q096 BLANK 11Q11 85 A165M 2W2 150 13W2 13W2 100 OPEN OPEN 100 167 4W4 150 A100 BLANK OPEN 100 173M 2W2 71W1B 100 Q107 11Q11 11Q11 85 A173 150 10T10 13W2 109 60 49T2 BLANK B173 10T10 150 13W2 120 60 60 METAL BLANK 187 24 150 13W2 121 OPEN 121 OPEN Q225 11Q11 150 64Q2 A121 121 BLANK BLANK A234M 71W1A 150 13W2 OTHER COMBINATION OF INSERTS WITHIN A SPECIFIC SHELL ARE AVAILABLE UPON REQUEST, PLEASE CONSULT YOUR ACCOUNT REPRESENTATIVE. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 15 BKA (ARINC 600) Shell Cavity Identification (continued) CONNECTOR LAYOUT DESCRIPTION Note: All layouts with "OPEN" insert cavity are not supplied with an insulator. If a blank insert is required, please consult your account representative; all standard blank inserts are plastic. Three digit number contained within the shell layout indicates total number of contacts available (including Waveguide). Insert Designator Number - Shell Size 2 (continued) ITT Cannon Cavity A Cavity B Cavity C ITT Cannon Cavity A Cavity B 235 150 BLANK 85 301 121 121 Cavity C 59 240 60 121 59 306 150 150 6T6 246 120T2 120T2 6T6 313 150 150 13W2 Q246 150 11Q11 85 Q313 150 150 13WQ2 248 121 121 6T6 324 150 150 24T4 250 OPEN 150 100 Q324 150 150 24Q4 A250 150 BLANK 100 327 121 121 8 251 WAVEGUIDE 150 100 330 150 121 59 Q253 120T2 120T2 13WQ2 340 120T2 120T2 100 254 110 110 34 342 121 121 100 A284 121 150 13W2 370 120T2 150 100 300 150 150 OPEN 400 150 150 100 Insert Designator Number - Shell Size 3 ITT Cannon Cavity A Cavity B Cavity C Cavity D Cavity E 21 4W4 4W4 13W2 BLANK OPEN Cavity F OPEN 26 OPEN OPEN 13W2 OPEN OPEN 13W2 113 OPEN OPEN 100 OPEN OPEN 13W2 A113 OPEN OPEN 13W2 OPEN OPEN 100 114 4W4 4W4 13W2 4W4 4W4 85 Q198 11Q11 11Q11 13Q2 11Q11 11Q11 13Q2 Q209 11Q11 11Q11 BLANK 11Q11 150 13Q2 Q253 150 121 13W2 11Q11 24 34 Q261 4W4 120T2 BLANK 4W4 120T2 13Q2 269M 2W2 2W2 13W2 2W2 150 100 271C 4W4 4W4 13W2 BLANK 150 100 271M 2W2 2W2 13W2 4W4 150 100 Q274 4W4 120T2 13Q2 4W4 120T2 13Q2 OPEN 284 71W1 71W1 OPEN 71W1 71W1 Q307 110 11Q11 6Q6 24 150 6Q6 310 71W1 71W1 13W2 71W1 71W1 13W2 Q324 11Q11 METAL BLANK METAL BLANK 150 150 13Q2 326 OPEN 150 13W2 OPEN 150 13W2 330M 2W2 2W2 13W2 150 150 13W2 A330M 150 150 13W2 2W2 2W2 13W2 Q435 11Q11 11Q11 13Q2 150 150 100 Q487 11Q11 150 13Q2 150 150 13Q2 496 121 121 6T6 121 121 6T6 600 150 150 OPEN 150 150 OPEN Q619 150 150 13Q2 150 150 6T6 626 150 150 13W2 150 150 13W2 Q626 150 150 13Q2 150 150 13Q2 713 150 150 100 150 150 13W2 734 150 150 100 150 150 34 800 150 150 100 150 150 100 OTHER COMBINATION OF INSERTS WITHIN A SPECIFIC SHELL ARE AVAILABLE UPON REQUEST, PLEASE CONSULT YOUR ACCOUNT REPRESENTATIVE. Dimensions shown in inches (mm) Specifications and dimensions subject to change 16 www.ittcannon.com BKA (ARINC 600) Shell Dimensions Plug Dimensions - Shell Size 1 BKAE SERIES 1.402 (35.61)MAX .205 (5.21)* .195 (4.95) .130 (3.30) .120 (3.05) 1.110( 28.19) 1.090( 27.69) 1.195 (30.35)MAX .655 (16.64) .645 (16.38) .385 (9.78) MAX BKAD SERIES 1.102( 27.99) MAX .125 (3.18)* .105 (2.67) .5.465 (138.81) 5.455 (138.56) .148 +_. 003( 3.76 +_0 .08)DIA 4 PLCS MTG HOLES 1.150(29.21)MIN .653 (16.59) .647 (16.43) A .180 (4.57) .166 (4.22) D 4 PL A .135 (3.43)* .115 (2.92) 3.825 (97.16) 3.815 (96.90) 6.995 MAX (177.67) B 6.355 (161.42) 6.345 (161.16) B 6.500 MAX (165.10) 6.645 (168.78) 6.629 (168.38) 2.059 (52.30) 2.049 (52.04) 1.313 (33.35) 1.303( 33.10) .135 (3.43) .125 (3.18) .575 (14.60) .565 (14.35) Retainer Plate .250 (6.35) MAX .188 (4.78) .184 (4.67) BKAD SERIES 1.198 (30.43) MAX BKAE SERIES 1.550( 39.37) MAX .705 (17.91) .695 (17.65) .030 (.76)R MAX 4 PL C .479 (12.17) .469 (11.91) .030R MAX (.76) 4 PL .120R MAX (3.05) 4 PL .6.515 MIN (165.48) 6.353 (161.37) 6.347 (161.21) C .620MIN (15.75) .830 (21.08) .820 (20.83) 6.890 (175.01) MIN 3.85 (9.78) 3.75 (9.52) Size 1 Plug .608 MAX (15.44) .191 (4.85) 189 (4.80) 3 PL Panel Cutout Receptacle Dimensions - Shell Size 1 BKAE SERIES 1.531 (38.89) MAX .205 (5.21)* .195 (4.95) BKAD/BKAF SERIES 1.221 (31.01) MAX .125 (3.18)* .105 (2.67) .135 (3.43)* .115 (2.92) .240 (6.10)MAX .655 (16.64) .645 (16.38) .148 +_. 003( 3.76 +_0 .08)DIA 4 PLCS MTG HOLES B 7.455 MAX (189.36) 6.355 (161.42) 6.345 (161.16) 3.825 (97.16) 3.815 (96.90) .030 R (.76) MAX 2 PL 6.870 (174.50) MIN 6.627 (168.33) 6.607( 167.82) 6.353 (161.37) 6.347 (161.21) B 2.059 (52.30) 2.049 (52.04) 1.313 (33.35) 1.303( 33.10) .287 R (7.29) MAX 4 PL .240 (6.10) MAX C C .810 (20.57) .800 (20.32) .135 (3.43) .125 (3.18) .575 (14.60) .565 (14.35) .705 (17.91) .695 (17.65) Retainer Plate BKAD/BKAF SERIES 1.317 (33.45) MAX BKAE SERIES 1.670( 42.42) .188 (4.78) .184 (4.67) Size 1 Receptacle Dimensions shown in inches (mm) Specifications and dimensions subject to change 17 .120R( 3.05) MAX 4 PL .180 (4.57) .166 (4.22) D 4 PL 3.65 (9.27) 3.55 (9.02) .930 (23.62) MIN For further information, refer to ARINC 600 specification or consult your account representative. *This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. www.ittcannon.com .191 (4.85) 2 PL .189 (4.80) A A 5.465 (138.81) 5.455 (138.56) 1.010( 25.65) .990 (25.15) .130( 3.30) .120( 3.05) Panel Cutout .653 (16.59) .647 (16.43) BKA (ARINC 600) Shell Dimensions - (continued) Plug Dimensions - Shell Size 2 1.810 (45.97) 1.790 (45.47) 1.431 (36.35) 1.421 (36.09) BKAE SERIES 1.402 (35.61) MAX .130 (3.30) .120 (3.05) .655 (16.64) .645 (16.38) 1.195 MAX (30.35) .148 +_ 003 (3.76 + _0 .08) DIA 10 PLCS MTG HOLES BKAD SERIES 1.102 (27.99) MAX 260 (6 60)* 250 (6 35) 653 (16.59) 647 (16.43) 191 (4.85) 189 (4.80) .070 (1.78)* .050 (1.27) 030 (.76) R MAX 4 PL 3 PL A A 5.355 (136.02) 5.345 (135.76) 135 (3.43)* 115 (2.92) B 6 995 MAX (177.67) B 3 770 (95.76) 3 760 (95.50) 6.500 MAX (165.10) 030 R (.76) MAX 6.360 (161.54) 6.340 (161.04) 6.645 (168.78) 6.629 (168.38) 4 PL 6.353 (161.37) 6.347 161.21 120 R (3.05) MAX 2 004 (50.90) 1 994 (50.65) 1 258 (31.95) 1 248 (31.70) 6.515 MIN (165.48) 6.890 (175.01) MIN 4 PL 2.135 (54.23) 2.125 (53.98) .620 MIN (15.75) C .180 (4.57) 166 D (4.22) C .608 MAX (15.44) 8 PL 168 (4.27) 158 (4.01) .865 (21.97) .855 (21.72) 188(4.78) 184(4.67) BKAD SERIES 1.198 (30.43) MAX 1 415 (35.94) 1 405 (35.69) BKAE SERIES 11550 (39.37) MAX Retainer Plate 1.429 (36.30) 1.423 (36.14) 1.850 MIN (46.99) 385 (9.78) 375 (9.52) Size 2 Plug 250 MAX (6.35) Panel Cutout Receptacle Dimensions - Shell Size 2 1.810 (45.97) 1.790 (45.47) BKAE SERIES 1.531 (38.89) MAX 1.431 (36.35) 1.421 (36.09) BKAD/BKAF SERIES 1.221 (31.01)MAX .655 (16.64) .645 (16.38) 130 (3.30 .120 (3.05) 260 (6.60)* 250 (6.35) .148 .003 (3.76 +_0 .08) DIA. 10 PLCS MTG HOLES .070 (1.78)* .050 (1.27) 240 (6.10) MAX A A 5.335 (136.02) 5.345 (135.76) .135 (3.43)* .115 (2.92) B 6.975 MAX (177.16) 1.530 (38.86) MIN 191 (4.85) 189 (4.80) 2 PL 6.360 (161.54 6.340 (161.04 B 6.870 (174.50) MIN 6.353 (161.37) 6.347 (161.21) 1.429 (36.30) 1.423 (36.14) 3 PL 3.770 (95.76) 3.760 (95.50) 6.627 (168.33) 6.607 (167.82) 2.004 (50.90) 1.994 (50.65) 1.258 (31.95) 1.248 (31.70) .865 (21.97) .855 (21.72) .168 (4.27) .158 (4.01) 1.415 (35.94) 1.405 (35.69) Retainer Plate C 2.780 (70.61) MAX 2.135 (54.23) 2.125 (53.98) C BKAD/BKAF SERIES 1.317 (33.45) .188 (4.78) .184 (4.67) BKAE SERIES 1.670 (42.42) Size 2 Receptacle 2.200 (55.88) MIN 030 R (76) MAX 2 PL 2.133 (54.18) 2.127 (54.03) .180 (4.57) .166 D (4.22) 10 PL .260 (6.60) .230 (5.84) 2 PL .120 R (3.05) MAX 4 PL .287 R (7.29) MAX 8 PL .365 (9.27) .355 (9.02) .240 MAX (6.10) .653 (16.59) .647 (16.43) 2 PLC Panel Cutout *This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Dimensions shown in inches (mm) Specifications and dimensions subject to change 18 www.ittcannon.com BKA (ARINC 600) Shell Dimensions - (continued) Plug Dimensions - Shell Size 3 3.275 (83.18) 3.245 (82.42) BKAE SERIES 1.402 (35.61) MAX 2.891 (73.43) 2.881 (73.18) 1.150 MAX (29.21) .130 (3.50) .120 (3.05) .260 (6.60)* .250 (6.35) BKAD SERIES 1.102 (27.99) MAX 1.955 (49.66) 1.945 (49.40) .655 (16.64) .645 (16.38) 1.953 (49.61) 1.947 (49.45) .148 +_. 003 DIA. (3.76 +_0 .08) 14 PLCS MTG HOLES .070 (1.78)* .060 (1.52) 3.310 MIN (84.07) .030 (.76)R MAX 4 PL 5.355 (136.02) 5.345 (135.76) .030 R MAX (.76) .135 (3.43)* .115 (2.92) 6.500 (165.10) MAX 620 MIN (15.75) 1.440 (36.58) 1.430 (36.32) 4 PL 6.515 MIN (165.48) .385 (9.78) .375 (.952) 2.135 (54.23) 2.125 (53.98) .180 (4.57) D .250 .166 (4.22) (6.35) MAX 12 PL .653 (16.59) .647 (16.43) 3.770 (95.76) 3.760 (95.50) .890 (22.61) .870 (22.10) .120 R MAX (3.05) .590 MAX (14.99) 1.258 (31.95) 1.248 (31.70) 1.68 (4.27) .158 (4.01) 6.353 (161.37) 6.347 (161.21) 6.645 (168.78) 6.629 (168.38) 6.995 MAX (177.67) 2.004 (50.90) 1.994 (50.65) 4 PL 6.355 (161.42) 6.345 (161.16) .188 (4.78) .184 (4.67) BKAD SERIES 1.198 (30.43) MAX. 1.252 (31.80) 1.242 (31.55) BKAE SERIES 1.550 (39.37) MAX 2.712 (68.88) 2.702 (68.63) .191 (4.85) .189 (4.80) .2.889 (73.38) 2.883 (73.23) 3 PL 2.875 (73.02) 2.865 (72.77) Retainer Plate Size 3 Plug Panel Cutout Receptacle Dimensions - Shell Size 3 3.275 (83.18) 3.245 (82.42) 2.891 (73.43) 2.881 (73.18) BKAE SERIES 1.531 (38.89) MAX 1.955 (49.66 1.945 (49.40) BKAD/BKAF SERIES 1.221 (31.01)MAX .130 (3.30) .120 (3.05) .260 (6.60)* .250 (6.35) 5.355 (136.02) 5.345 (135.76) .148 +_. 003 DIA. (3.76 +_0 .08) 14 PLCS MTG HOLES .655 (16.64) .645 (16.38) 3.000 (76.20) MIN .191 (4.85) .189 (4.80) 3 PL .030 R MAX (.76) 2 PL 6.627 (168.33) 6.607 (167.82) 6.975 MAX (177.16) 2.004 (50.90) 1.994 (50.65) 2.133 (54.18) 2.127 (54.03) 3.770 (95.76) 3.760 (95.50) 1.68 (4.27) .158 (4.01) 1.252 (31.80) 1.242 (31.55) .188 (4.78) .184 (4.67) BKAD/BKAF SERIES 1.317 (33.45)MAX BKAE SERIES 1.670 (42.42 )MAX .365 (9.27) .355 (9.02) D .960 (24.38) .930 (23.62) Size 3 Receptacle *This dimension indicates distance from centerline of retaining screw to the centerline of first contact cavity. For further information, refer to ARINC 600 specification or consult factory. Dimensions shown in inches (mm) Specifications and dimensions subject to change 19 6.870 (174.50) MIN 2 PL 2.20 (55.88) MIN .240 (6.10) MAX. 1.953 (49.61) 2 PL 1.947 (49.45) 2.712 (68.88) 2.702 (68.63) Retainer Plate www.ittcannon.com .180 (4.57) .166 (4.22) 14 PL 2.780 (70.61) MAX 2.135 (54.23) 2.125 (53.98) 1.258 (31.95) 1.248 (31.70) 2.875( 73.02) 2.865 (72.77) .120 R MAX (3.05) 4 PL .135 (3.43)* .115 (2.92) 1.440 (36.58) 1.430 (36.32) .287 R MAX (7.29) 8 PL .240 MAX (6.10) .070 (1.78)* .060 (1.52) 6.355 (161.42) 6.345 (161.16) .870 (22.10) .850 (21.59) 2.889 (73.38) 3 PL 2.883 (73.23) Panel Cutout .653 (16.59) 2 PL .647 (16.43) BKA (ARINC 600) Shell Dimensions (continued) ARINC 600 Connector Engaging Sequence PLUG RECEPTACLE #22 #22 Mating Sequence Flange Position With: Flange Spacing in. (mm) 1 No Engagement 1.245 (31.62) Nom. 2 Shells Initially Engaged 1.110 (28.19) 1.073 (27.25) 3 Polarizing Pins Entering Keys 1.073 (27.25) 1.023 (25.88) 4 Contacts Entering Mating Insulator SIZE 1 ONLY #12 #16 #20 MIN COAX 7 E (RACK SIDE) A (BOX SIDE) 5 Contacts Electrically Engaged (SHELLS FULLY MATED) 1 (NO ENGAGEMENT) #22 .800 (22.32) .748 (18.99) #20 .805 (20.44) .741 (18.82) #16 1.012 (25.70) .949 (24.10) #12 1.008 (23.60) .953 (24.20) Miniature Coax Varies; See Mil-Spec. (#5 Coax) #22 .642 (16.30) .547 (13.89) #20 .649 (16.48) .553 (14.04) #16 .728 (18.49) .818 (20.77) #12 .772 (19.60) .692 (17.57) Miniature Coax Varies; See Mil-Spec. (#5 Coax) 6 "0" Ring Engagement (BKAE Only) .618 (15.70) .578 (14.68) 7 Shells Fully Mated .522 (13.26) .488 (12.40) Notes: Flush head screws are not permitted for connector mounting as they would position connector incorrectly Dimension 7 was calculated to provide clearance for: MCU backplate material thickness of 2.5 mm (.10 in) Rack backplate material thickness of 2.5 mm (.10 in) Connector mounting pan head screws, MCU 2.0 mm (.08 in) Tolerance allowance: 3.2 mm (.13 in.) rack 2.0 mm (.08 in.) Total: 12.2 (.50 in) (minimum) 4-40 polarizations screws maximum torque value: 5 in-lbs. 6-32 clinch nut fastening maximum terminal tightening torque: 9.6 in-lbs. Dimensions shown in inches (mm) Specifications and dimensions subject to change 20 www.ittcannon.com BKA (ARINC 600) Shell Dimensions (continued) Waveguide Connections WAVEGUIDE DETAIL SHOWN FULLY ENGAGED -E -- A- NO ENGAGEMENT 1.255 (31.88) 1.370 (34.80) 1.310( 33.27) .522 (13.26 FULLY .488 (12.40) ENGAGED CONN. PLUG CONN. RECEPTACLE 1.416/ 1.404 (35.97)/( 35.61) 1.091/ 1.079 (27.71) / (27.41) 4# 8-32 UNC-2B THRU HOLES INSULATOR AND WAVEGUIDE RETAINING PLATE 2.810( 71.37) 2.690 (68.33) Plug Receptacle Polarization (Engaging End) BKA*1 Plug BKA*2 BKA*3 CENTER POST CENTER POST CENTER POST CENTER POST CENTER POST CENTER POST RIGHT POST RIGHT POST RIGHT POST RIGHT POST RIGHT POST RIGHT POST LEFT POST LEFT POST LEFT POST LEFT POST LEFT POST LEFT POST Receptacle Plug Receptacle Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 21 Plug Receptacle BKA (ARINC 600) Polarization Polarizing Positions 1 2 3 4 5 6 Dark area represents post on a plug, light area represents key opening on a receptacle CONNECTOR PLUG Position 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 Last Center Right Post Post Post Position 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 CONNECTOR RECEPTACLE Last Center Right Post Post Post Position 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Polarization Kits available - See Page 77 POST KEY 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 Last Center Right Post Post Post Position 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 Last Center Right Post Post Post Position 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 Last Center Right Post Post Post Position 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 Last Center Right Post Post Post 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 Dimensions shown in inches (mm) Specifications and dimensions subject to change 22 www.ittcannon.com SGA (Single Gang ARINC 600) Product Overview * Available Rear Release/Rear Removable Front Release/ Front Removable * Field replaceable inserts * Low Insertion force contacts * Both environmental and non-environmental versions * Crimp, coax, twinax, printed circuit and wire wrapable post style contacts * Polarizing post that are removable from the mating face * Uses standard DPX crimp, insertion/extraction tooling * Up to 150 Size #22 contacts per connector SGA connectors utilize all the Signal cavity inserts and contacts from the ARINC 600 connector series. They are designed to be used where there are space constraints, in which a standard ARINC 600 connector cannot be used. ITT's SGA connector fills the need for a 150 maximum contact connector with a smaller shell design than Shell Size 2 of ARINC 600, and it has more contacts available than single gang DPX with 106 Size 22 cont acts. Material Specifications SGAD Shell Insulator Contacts O-Ring Specifications Aluminum alloy QQ-A-591/A380 Finish Clear chromate over cadmium QQ-P-416 Material Thermoplastic Thermoset N/A Material Copper alloy QQ-C-533 Finish Gold over Nickel MIL-G-45204 Material Crimp N/A Silicone-based Elastomer Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com SGAF Material Termination Grommets & Seals SGAE 23 P.C./Wrap Post N/A N/A SGA (Single Gang ARINC 600) How to Order Product Shell Style: RoHS Version: Class: SGA (Per ARINC 600) Plating Finish Modifier: Modifier (Contact, Finish, Material): R Plug (Rack side) 4- Receptacle (Box side) R- RoHS Compliant Finish: Trivalent Chromate C- Non-environmental with Grommet only, insulators are not potted into the connector shell D- Non-environmental (rear release crimp contacts) E- Environmentally sealed (rear release crimp contacts) F- Non-environmental (front release, printed circuit or wire wrap posts) F 150 S 00 01 * - F0 See Pages 12-14 (BKA ARINC 600 contact arrangements) P- Pin Contacts S- Socket Contacts Connector Mounting Modifier: Polarizing Position: 4 3- Contact Arrangements: Contact Type: SGA See Page 25 for Connector Mounting Modifiers 01 - See Polarization Position chart on Page 28 for Positions 01 through 36 00 - 00 for polarization indicates that polarizing hardware is not supplied Blank or no position indicated means - Polarizing posts or keys not installed but supplied with connector. This allows the user to position the post and stamp the appropriate number on the shell. A- PTFE-Ni RoHS Compliant Shell Finish See Page 10 for Modifiers (Contact, Finish, Material). A Refer to page 61 for replacement contact part numbers and required termination tooling information ANY OTHER COMBINATION OF INSERTS WITHIN A SPECIFIC SHELL IS AVAILABLE UPON REQUEST: For additional layouts, consult your account representative. Dimensions shown in inches (mm) Specifications and dimensions subject to change 24 www.ittcannon.com SGA (Single Gang ARINC 600) How to Order (continued) Connector Mounting Modifier Mounting modifiers 00, 03, 06, 14, 15, hole location is .705 basic from connector vertical centerline Mounting modifiers 05, 07, 08, 09, 10, 11, 12, 13, hole location is .650 basic from connector vertical centerline 00 - .151 Dia. Mounting holes. 05 - .208 Dia. for Floating Eyelet. 03 - .156 with #4-40 Self-Locking Clinch Nuts (ESNA #22NCFMA2-40) 4 per connector. 07 - .212/.204 Slot 4 places. 06 - .188 Dia. For #6-32 Clinch nuts (ESNA #12NCFMA2-62) 4 per connector. 08 - .120 Dia. Countersunk 82 x .230 Dia., Engaging face of mounting flange. 14 - .137 Dia. Countersunk 82 x .230 Dia., Engaging face of mounting flange. 09 - .120 Dia. Countersunk 82 x .230 Dia., Rear face of mounting flange. 15 - .137 Dia. Countersunk 82 x .230 Dia., Engaging face of mounting flange. Supplied with slant shield grounding spring. 10 - .120 Dia. Countersunk 100 x .230 Dia., Engaging face of mounting flange. 11 - .120 Dia. Countersunk 100 x .230 Dia., Rear face of mounting flange. 13 - .137 Dia. Countersunk 82 x .230 Dia., Rear face of mounting flange. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 25 SGA (Single Gang ARINC 600) Shell Dimensions Plug Shell Dimensions .205 (5.21) .190 (4.83) RAD. 4 Places .070 (1.78) .050 (1.27) 1.696 (43.08) 1.676 (42.58) A1 POSITION DESIGNATOR .470 (11.94) .460 (11.68) 2.335 (59.31) 2.325 (59.06) .265 (6.73) .255 (6.48) 1.291 (32.79) 1.287 (32.69) 2.860 (72.64) 2.840 (72.14) 1.01 (25.65) .99( 25.15) 1.781 (45.24) 1.777 (45.14) .120 (3.05) .098 (2.49) .065 (1.65) .062 (1.57) DIA .850 (21.59) .830 (21.08) .185 (4.70) .145 (3.68) .655 (16.64) .620 (15.75) 1.60 (40.64) MAX. .26 (6.60) .24 (6.10) .130 (3.30) .120 (3.05) FLANGE SCREW, .112-40UNC - 2A, 4 PLACES .705* (17.91) .705* (17.91) .760* (19.30) .760* (19.30) *APPLIES TO INSERT RETAINING SCREW LOCATION Recommended Panel Cutout - Plug .06 (1.52) RAD. 4 PLACES .06 (1.52) RAD. 4 PLACES .10 (2.54) X .10 (2.54) 4 PLACES .156 (3.96( _ +. 001 (0.03) DIA. 4 HOLES FOR PRESSED NO. 4 CAPTIVE NUT OR .140 O/(3.56) DIA. FOR LOOSE HARWARE 4 PLACES .705 (17.91)* 1.050 (26.67) 1.030 (33.02) 1.760 (44.70) 1.740 (44.20) .705 (17.91)* *.705 APPLIES FOR 00,0 3, 06, 14, 15 MOUNTING MODIFICATIONS 1.910 (48.51) 1.890 (48.01) 1.165 (29.59) 1.165 (29.59) 3.010 (2.990) *.650 APPLIES FOR 05,0 7, 08,0 9, 10,11, 12, & 13 MOUNTING MODIFICATIONS Dimensions shown in inches (mm) Specifications and dimensions subject to change 26 www.ittcannon.com SGA (Single Gang ARINC 600) Shell Dimensions (continued) Receptacle Shell Dimensions .650 + _. 010 (16.51 + _0 .25) SCREW, FLH, #4-4OUNC-2A 4 PLACES .705* (17.91) 1.01 (25.65) .99( 25.15) 1.657 + _. 010 (42.09 + _0 .25) .705* (17.91) .760* (19.30) .760* (19.30) *APPLIES TO INSERT RETAINING SCREW LOCATION .125 (3.18) MAX POLARIZATION KEY EXTENSION 1.784 + _. 010 (45.31 + _0 .25) 1.972 + _. 010 (50.09 + _0 .25) .088 (2.24) .068 (1.73) 1.531 (38.89) MAX. .692 (17.58) .668 (16.97) .061 (1.55) .059 (1.50) .390 (9.91) .360 (9.14) 1.791 (45.49) 1.787 (45.39) 1.98 (50.29) 1.96 (49.78) .040 (1.02) - .065 (1.68) X 45 , ALL AROUND .065 (16.51) .055 (13.97) .070 (1.78) .050 (1.27) RAD. 4 PLACES A1 POSITION DESIGNATOR SCREW, FLH, #4-4OUNC-2A .08 (2.03) X 45 + _2 2 PLACES 4 PLACES .470 (11.94) .460 (11.68) 2.335 (59.31) 2.325 (59.06) .270 (6.86) .250 (6.35) 2.860 (72.64) 2.840 (72.14) Recommended Panel Cutout - Receptacle .310 (7.87) RAD. MAX. 2 PLACES .050 (1.27) RAD. MAX. .156 + _. 005 (3.96) + _0 .13) DIA. 4 PLACES 4 PLACES .205 (5.21) RAD. MAX 4 PLACES .705* (17.91) .950 (24.13) .920 (23.37) 1.560 (39.62) 1.540 (39.12) .705* (17.91) *.705 APPLIES FOR 00,0 3, 06, 14, 15 MOUNTING MODIFICATIONS 2.050 (52.07) 2.030 (51.56) .106 (2.69) X 45 _ +2 2 PLACES 1.165 (29.59) 1.165 (29.59) 2.740 (69.60) 2.720 (69.09) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 1.301 (33.05) 1.297 (32.94) 1.49 (37.85) 1.47 (37.34) .089 (2.26) X4 5 .067 (1.79) ALL AROUND 1.696 (43.08) 1.676 (42.57) .130 (3.30) .120 (3.05) 27 *.650 APPLIES FOR 05,0 7, 08,0 9, 11, 12, & 13 MOUNTING MODIFICATIONS .26 (6.60) 24 (6.10) SGA (Single Gang ARINC 600) Polarization Polarizing Positions TOP FEMALE POLARIZATION KEY CONTACT CAVITY A1 1 2 3 4 5 6 A1 POST KEY Dark areas represent post Position BOTTOM FEMALE POLARIZATION KEY Receptacle (Box side) TOP MALE POLARIZATION POST A1 CONTACT CAVITY A1 BOTTOM MALE POLARIZATION POST Plug (Rack side) Connector Receptacle Connector Plug Top Key Bottom Key Top Post Bottom Post 01 02 1 3 1 4 4 2 4 1 03 04 2 1 4 4 3 4 1 1 05 06 6 5 4 4 5 6 1 1 07 08 4 3 5 5 1 2 6 6 09 10 2 1 5 5 3 4 6 6 11 12 6 5 5 5 5 6 6 6 13 14 4 3 6 6 1 2 5 5 15 16 2 1 6 6 3 4 5 5 17 18 6 5 6 6 5 6 5 5 19 20 4 3 1 1 1 2 4 4 21 22 2 4 1 4 3 1 4 1 23 24 6 5 1 1 5 6 4 4 25 26 4 3 2 2 1 2 3 3 27 28 2 1 2 2 3 4 3 3 29 30 6 5 2 2 5 6 3 3 31 32 4 3 3 3 1 2 2 2 33 34 2 1 3 3 3 4 2 2 35 36 6 5 3 3 5 6 2 2 Dimensions shown in inches (mm) Specifications and dimensions subject to change 28 www.ittcannon.com DPXMA/ME (ARINC 404) Product Overview The DPX connector comes in single, two, three and four gang versions and can accommodate up to 424 contacts. The DPX*MA connector features the LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. DPXA shells utilize their keystone shape for polarization posts that are capable of providing up to 99 polarization positions. DPXA-34 DPX2-34B DPX3-34 DPXB-33 DPX2-33B DPX4-33 DPXA - Single Shell DPX DPXB - Polarized ARINC Shel DPX2 - Two Gang DPX Series DPX2A - ARINC A Shell DPX2B - ARINC B Shell DPX3 - Three Gang DPX Series DPX4 - Four Gang DPX Series DPXA - Single Shell DPX DPXA connectors are one-piece shell miniature rack/panel connectors. The construction offers high strength and maximum utilization of insert area for contact arrangements accommodating up to 106 contacts. Shells are keystone-shaped for polarization. Operating temperature for the DPXA is -54.2C to +125C (-67F to +257F). DPX2 - Two Gang DPX Series DPX2 connectors are the original two-gang versions of the DPX, and are made of the same materials and accommodate the same contact arrangements. Keystone shaped shells accommodate two DPX inserts with up to 212 contacts. The DPX2 has three polarizing posts with 99 polarizing positions. DPX3 - Three Gang DPX Series DPX3 connectors are three-gang versions of the DPX, made of the same materials, and accommodate the same contact arrangements. The three-gang version can therefore accommodate up to a total of 318 in the keystone shaped shells, with three polarizing posts that are capable of providing up to 99 polarizing positions. DPXB - Polarized ARINC Shell DPXB connectors are DPXA connectors with an ARINC B shelf. Additional polarization is provided by three hexagonal polarizing posts. DPX2A - ARINC A Shell DPX2A connectors are DPX2 connectors with an ARINC A shell. This shell type has the receptacle flange placed .344 (8.74) from the front of the engaging portion of the shell, and short aluminum alloy polarizing posts permit polarization before contacts engage. DPX4 - Four Gang DPX Series DPX4 connectors are four gang versions of the DPX, made of the same materials, and can accommodate four separate arrangements that can total up to 424 contacts. The DPX4 has three polarizing posts with 99 polarizing positions. DPX2B - ARINC B Shell DPX2B connectors supersede the DPX2A and have an ARINC B Shell. This Shell type has the receptacle flange placed .060 (1.52) from the front of the engaging portion of the shell, and polarizing posts permit polarization before the shells engage. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 29 DPXMA/ME (ARINC 404) Product Overview (continued) Product Overview DPXBMA-33 DPX2BME-33 DPX*MA - LITTLE CAESAR Contact Assembly DPX*ME - Environmental with LITTLE CAESAR Contact Assembly DPX*MA connectors are DPX connectors with the LITTLE CAESAR contact assembly for rear insertion, release, and extraction of crimp type contacts. Insertion requires no tool; extraction requires an expendable plastic tool. A hard dielectric, closed-entry socket insert has lead-in chamfers for positive mating of contacts. Contacts are crimpable with the M22501 tool. DPX*ME connectors are DPXMA connectors with environmental interfacial and grommet seals, and olive drab shell finish. Performance and Material Specification DPXA/DPXB/DPX2 Material Shell Insulator Finish Cadmium plate with yellow chromate for MA, Olive drab for ME Material Melamine or Phenolic Diallyl phthalate or epoxy Polarizing Posts Screws & Lockwashers Seals Copper alloy Finish Termination QQ-P-416 MIL-M-14 QQ-C-533 Gold over Nickel Solder Pot SPECIFICATIONS QQ- A-591/A380 Cadmium plate with yellow chromate Material Contacts DPX*MA/DPX2*MA/ME Aluminum alloy MIL-G-45204 Crimp N/A Material Die Cast Finish Cadmium QQ-P-416 Material Steel QQS-630-637 Finish Cadmium Plate Material N/A QQ-P-416 Silicone-based Elastomer N/A Electrical Data Contact Size Wire Size Insulation O.D. Limits (Inch) Max. Test Current per AS39029 Max. Current for Tests (Amps) per AS39029 Max. Potential Drop (Millivolts) at 25C 12 12 14 .135 (3.43) 23.0 17.0 23.0 17.0 63 60 16 16 20 .103 (2.62) 13.0 7.5 13.0 - 68 75 20 20 24 .071 (1.80) 7.5 3.0 7.5 3.0 83 68 22 22 26 .054 (1.37) 5.0 2.0 5.0 2.0 110 80 Dimensions shown in inches (mm) Specifications and dimensions subject to change 30 www.ittcannon.com DPXMA/ME (ARINC 404) How to Order DPXA/DPXB Single Gang Product Shell Style: RoHS Version: (Optional) A- Single Shell B- Polarized ARINC Shell R- RoHS Compliant Finish: Electroless Nickel Class: Contact Type: A B R MA - 32C2 - 67 - 34 33 P S - 7 00 01 - F0 33 33 33 B A B - 00 03 02 01 01 01 - F0 Blank - Solder Type MA - Crimp Type with LITTLE CAESAR Contact Assembly ME - Environmental Crimp Type MB - Wire Separator Contact Arrangement: Shell Type: DPX DPX DPX (ARINC 404) See Pages 38-42 for contact arrangements 2 through 106 33 - Plug 34 - Receptacle P- Pin S- Socket Connector Modification Code: DPXA, See Page 33 DPXB, See Pages 35-37 Polarizing Position: For DPXB shell style only, See Page 60 Contact Modification Code: See Page 34 for Contact Modification Code DPX2 Two Gang Product Shell: 2- Two Gang Shell RoHS Version: (Optional) R- RoHS Compliant Finish: Electroless Nickel Class: Shell Type: 2 2 2 R MA - Crimp Type with LITTLE CAESAR Contact Assembly ME - Environmental Crimp Type 57 57 57 P P P - 57 57 57 P P P - See Pages 38-42 for contact a rrangements 2 through 106 P- Pin S- Socket 33 - Plug 34 - Receptacle Shell Style: Blank - Original Two Gang DPX A- ARINC A Shell B- ARINC B Shell Connector Modification Code: See Pages 35-37 for Connector Modification Code Polarizing Position: See Polarization Position chart on Page 60 Contact Modification Code: See Page 34 for Contact Modification Code Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com MA MA Blank - Solder Type Contact Arrangement (Side A / B): Contact Type: DPX DPX DPX DPX (ARINC 404) * RoHS Finish: Zinc Plate per ASTM-B-C33 with Trivalent Chromate (same as Clear Trivalent Chromate over Zinc?) 31 DPXMA/ME (ARINC 404) How to Order (continued) DPX3/DPX4 Three and Four Gang DPX3/4 Side A Product DPX DPX DPX (ARINC 404) Shell Style: RoHS Version: (Optional) Class: 3- Three Gang Shell 4- Four Gang Shell R- RoHS Compliant Finish: Electroless Nickel MA - Crimp Type with LITTLE CAESAR Contact Assembly ME - Environmental Crimp Type Contact Arrangement (Side A / B / C / D): Contact Type Shell Type: 3 4 R 57 57 ME ME - DPX3/4 Side B P P - 57 57 DPX3/4 Side C P P - 57 57 DPX4 Side D P P - 57 P 34 34 - - 00 00 01 01 - F0 See Pages 38 to 42 for applicable arrangements. Please specify each arrangement number as indicated in ordering nomenclature for 3 or 4 gang if not listed below. P- Pin S- Socket Designation follows each arrangement as ordered for 3 or 4 gang versions. 33 - Plug 34 - Receptacle Connector Modification Code: See Pages 35-37 for Connector Modification Code Polarizing Position: See Polarization Position chart on Page 60 Contact Modification Code: See Page 34 for Contact Modification Code DPXMA/DPXME Shell Layouts DPXMA/DPXME - 3 Shell Layouts DPXMA/DPXME - 4 Shell Layouts Insert - Used in shell position as noted Insert - Used in shell position as noted Layout MA: ME: W8 AW8 *E24 A,B,C *F122 A,B G122 B *E142 C *A166 32W4 A32W4 67 A106 MA: ME: Layout A, C C 171 26 32W4 A32W4 57 A,B,C *B148 C,D B150 A,B 67 A106 A A, C C,D *181 B A C A, B *B189 C,D B A A, B, C *A198 A, B, C C A D B A, C B *220 A,B C *A233 C A318 C NOTE: For pictorial views of above layouts see pages 38-42. A,B B A A, B 279 A, B *F287 B A, B, C *E326 B *Applicable to "ME" only. Consult your account representative for similar layouts application to "MA." A, B, C A,C C,D A A C,D B A C,D B,C,D A,C,D A346 C,D A,B B346 A,B C,D 385 A A424 D A,B,C,D *E287 B240 A279 C,D 268 B None D B A, B C240 *D244 W8 AW8 145 C 201 *C205 57 B,C,D A,B,C,D Dimensions shown in inches (mm) Specifications and dimensions subject to change 32 www.ittcannon.com DPXMA/ME (ARINC 404) How to Order (continued) Description of Modification Codes for Special Connector Insert Assemblies Class None DPX Insert Type Class F* SERIES: DPXA, DPXB Two (2) pieces, solder pot. DPX2 DPX Insert Type Rear release, crimp (MB type only). Standard 2 pieces, solder pot, both sides. Ex: DPX2-57S57S-33-0001 MA SERIES: DPXAMA, DPXBMA LITTLE CAESAR rear release contact retention assembly, crimp pot. MAS LITTLE CAESAR assembly, solder pot. DPX2MA Standard LITTLE CAESAR assembly, crimp pot both sides Ring-loc coax. EX:DPX2MA-57S57S-33-0001 MB LITTLE CAESAR rear release contact retention assembly, crimp pot, with separator. DPX2MAS LITTLE CAESAR assembly, solder pot, both sides Ring-Loc coax. EX: DPX2MAS-57S57S-33-001 MS Ring-Loc, solder pot. DPX2MS ME Environmental, connector. A* Two (2) pieces, solder pot (Standard 2 pieces insert). B* Ring-Loc, solder pot. (See MS) C* (MAS) LITTLE CAESAR assembly, Solder pot. D* (MA) LITTLE CAESAR assembly, crimp pot, (Cat. A) E* Metal plates. DPX2CA DPX2AC (Reverse CA) *NOTE: When any two of these letters are used in combination, the inserts ("A" and "B") side have the style contacts indicated. Ring-Loc, solder pot. Layout 25C3 pin only and 40C1 Pin and socket. EX: DPX2MS-40W1S40W1S-33-0001 A side: (MAS) LITTLE CAESAR assembly, solder pot (32W2S) B side; Standard 2 Piece, solder pot. (57S) Ex: DPX2CA-32W2S57S-33-0001 DPX2AF A side: Standard solder pot. B side: Rear release crimp with separator. Ex: DPX2AF-13S26S-33B-0001 DPX2BA A side: Ring-Loc solder pot. (40W1S) B Side: 2 Piece, Solder Pot. (57S) Ex: DPX2BA-40W1S57S-33-0001 DPX2DA A side: (MA) LITTLE CAESAR assembly, Crimp. (67S) B Side: 2 Piece, solder pot. (57S) Ex: DPX3DA-67S57S-33-0001 DPX2EB A side: Metal plates for grounding (Coaxes). B side: Ring-Loc, solder pot. Ex: DPX2EB-C1P40W1P-34B-0001 DPXA Modification Codes 4- Mounting holes .120 (3.05) dia. c'sink 100 to .225 (5.72) dia. 16 - A106 insert with separator. 5- 4-40 clinch nuts. 17 - With grommet and mounting holes .120 (3.05) dia. countersunk 100 to .225 (5.72) dia. 6- Removable insert retainer plate. 70 - Standard mounting with (LIF) contacts. 7- Mounting holes .120 (3.05) dia. c'sink 82 to .230 (5.84) dia. 77 - Same as -7 except with low insertion force (LIF) contacts (for LIF contact data). 12 - Mounting holes .132 (3.35)/.125 (3.18). Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 33 DPXMA/ME (ARINC 404) How to Order (continued) Contact Modification Code BLANK - Rear release, crimp, signal and power contacts supplied with connector (when applicable) SD - Receptacle Only (socket) PCB contacts .525 (13.34), not installed. F0 - Contacts not supplied with connector (F0 not stamped on connector) SE - Front release solder PCB contacts installed .175 (4.45). (Coax, Triax, and Quadrax does not have contacts installed) SA - Receptacle Only (socket) PCB contacts .175 (4.45), not installed. SF - Front release solder PCB contacts installed .275 (6.99). (Coax, Triax, and Quadrax does not have contacts installed) SB - Receptacle Only (socket) PCB contacts .275 (6.99), not installed. SG - Front release solder PCB contacts installed .375 (9.53). (Coax, Triax, and Quadrax does not have contacts installed) SC - Receptacle Only (socket) PCB contacts .375 (9.53), not installed. SH - Front release solder PCB contacts installed .524 (13.34). (Coax, Triax, and Quadrax does not have contacts installed) NOTE: Coaxial contacts to be ordered separately. All Fiber Optic layouts will not have Fiber Optic contacts installed Dimensions shown in inches (mm) Specifications and dimensions subject to change 34 www.ittcannon.com DPXMA/ME (ARINC 404) How to Order (continued) Connector Modification Codes: DPXB and DPX2/3/4 Some of the modification numbers used in the DPX only certain types. The following chart gives the type in which they may be used (-33 is for plug lines apply to all types and some are applicable for modification number, the description, and the shell shells, -34 is for receptacle shells). Alternate Style #4-40 THREAD (2 TABS PER RETAINING PLATE) #4-40 CLINCH NUTS Modification 02 Modification 01 MOUNTING HOLES .120 (3.05) DIA. C'SUNK 100 TO .230 (5.84) DIA. MOUNTING HOLE .120 (3.05) DIA. C'SUNK 100 TO .230 (5.84) DIA. Attaching Tabs Alternate Style Modification 03 MOUNTING HOLES .137 (3.48) DIA. C'SUNK 82 TO .230 (5.84) DIA. MOUNTING SLOTS (4) .208 (5.28) #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) Modification 04 Modification 08 Modification 12 Modification Applicable Series Definition Notes 00** DPX2-33 & 34, DPX2-33A, DPX2-33F & 34F, DPX2-33M & 34M Standard construction, mounting holes .120 (3.05) dia. and with tabs for junction shells. Applicable for all MA, ME, NA & NE Series Connectors. **Indicates polarizing position (See Page 60) DPX2-34A Standard construction - six floating eyelets and tabs for junction shells. DPXB-33, DPX2-33B, DPX3-33, DPX4-33 Standard construction, mounting holes .120 (3.05) dia. countersunk 82 to .230 (5.84) dia. - no tabs. Applicable for all MA, ME, NA & NE Series Connectors. DPXB-34, DPX2-34B, DPX3-34, DPX4-34 Standard construction, mounting holes 120 (3.05) dia. - no tabs. Applicable for all MA, ME, NA & NE Series Connectors. DPX2-33 & 34, DPX2-33A & 34A, DPX2-33F & 34F, DPX2-33M & 34M Standard construction and with standard junction shells. DPXB-34, DPX2-33B & 34B With four #4-40 clinch nuts in mounting holes. DPX3-34 With six #4-40 clinch nuts in mounting holes. Applicable for all MA, ME, NA & NE Series Connectors. DPX4-34 With ten #440 clinch nuts in mounting holes. Applicable for all MA, ME, NA & NE Series Connectors. DPX2-33 & 34, DPX2-33A, DPX2-34A, DPX2-33F & 34F, DPX2-33M & 34M Standard construction and with 90 junction shells. DPXB-33 & 34, DPX2-33B & 34B, DPX3-33 & 34, DPX4-33 & 34 Standard construction and with tabs for attaching junction shells. Applicable for all MA, ME, NA & NE Series Connectors. DPXBME-33 & 34, DPX2ME-33 & 34, DPX3ME-33 & 34, DPX4ME-33 & 34 Standard construction and with tabs for attaching junction shells. Applicable for NE Series. 03 DPXB-33 & 34, DPX2-33 & 34, DPX2-33A, DPX2-33F & 34F, DPX2-33M & 34M, DPX3-33 & 34, DPX4-33 & 34 Mounting holes .120 (3.05) dia. countersunk 100 to .230(5.84) dia. Applicable for all MA, ME, NA & NE Series Connectors. 04** DPXB-33, DPX2-33B, DPX3-33, DPX4-33 .120 (3.05) dia. mounting notes countersunk 100 to .230 (5.84) dia. and tabs for attaching junction shells. Applicable for all MA, ME, NA & NE Series Connectors. **Indicates polarizing position (See Page 60) 08 DPX2-33 & 34, DPX2-33F & 34F Mounting holes .137 (3.48) dia. countersunk 82 to .230 (5.84) dia. 12 DPXB-34, DPX2-34B With mounting slots .208 (5.28) wide. 00 01 02 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 35 DPXMA/ME (ARINC 404) How to Order (continued) Connector Modification Codes: DPXB and DPX2/3/4 (continued) #4-40 CLINCH NUTS MOUNTING SLOTS (4) .237 (6.02) #4-40 CLINCH NUTS Alternate Style #4-40 THREAD #4-40 THREAD ATTACHING TABS (2 PER RETAINING PLATE) Modification 13 ATTACHING TABS (2 PER RETAINING PLATE) Modification 17 Modification 18 .037 (0.94) MAX. .019 (0.48) MIN .022 (0.56) MAX. .014 (0.36) MAX. 4P LACES #4-40 CLINCH NUTS Alternate Style .255 (6.48) DIA. MAX. RIVET 4 REQD. .025 (0.64) MAX. .037 (0.94) MAX. .037 MAX. (0.94) .255 (6.48) DIA. MAX. .015 (0.38) MIN 4P LACES FRONT FACE OF FLANGE - 34 RECEPTACLE - 33 PLUG Modification 19 Modification 23 Modification Applicable Series Definition 13 DPXB-34, DPX2-34B With mounting slots .237 (6.02) wide. 14 DPXB-33 & 34, DPX2-33B & 34B, DPX3-33 & 34 With straight junction shelf. (Not available on DPX4) Applicable for all MA, ME, NA & NE Series Connectors. See Page 75 for Junction Shell Configurations. DPXB-33 & 34, DPX2-33B & 34B With four #4-40 clinch nuts in mounting holes and tabs for attaching junction shells. Applicable for all MA, ME, NA & NE Series Connectors. DPX3-34 With six #4-40 clinch nuts in mounting holes and tabs far attaching junction shells. Applicable for all MA, ME, NA & NE Series Connectors. DPX4-34 With ten #4-40 clinch nuts in mounting holes and tabs for attaching junction shells. Applicable for all MA, ME, NA & NE Series Connectors. DPXB-33 & 34, DPX2-33B & 34B, DPX3-34 With six #4-40 clinch nuts in mounting holes and tabs for attaching junction shells. Applicable for all MA, ME, NA & NE Series Connectors. DPXB-33 & 34, DPX2-33B & 34B, DPX3-33 With six #4-40 clinch nuts in mounting holes. **Indicates polarizing position (See Page 60) 17 18 19** 20 22 23 DPX3-34 (Same as Code -01) Do not assign - use -01 code DPX2-33A & 34A Standard construction without tabs on insert retaining plate. DPXB-33, DPXBME, DPX2ME, DPX2-33 & 34, DPX2-33A, DPX2-33B, DPX2-33M & 34M, DPX2-33F & 34F, DPX3ME, DPX3-33 With eight #4-40 clinch nuts in mounting holes. DPX4ME - 33 only Same as 01. 01 Recommended DPXB-33 & 34, DPX2-33 & 34, DPX233A, DPX2-33B & 34B, DPX2-33F & 34F, DPX3-33 & 34, DPX4-33 & 34 With floating eyelets. Notes Applicable for all MA, ME, NA & NE Series Connectors. Dimensions shown in inches (mm) Specifications and dimensions subject to change 36 www.ittcannon.com DPXMA/ME (ARINC 404) How to Order (continued) Connector Modification Codes: DPXB and DPX2/3/4 (continued) MOUNTING HOLES(4), . 120 (3.05) DIA., C'SUNK 82 TO .230 (5.84) DIA. MOUNTING HOLES(4), . 156(3.96) DIA. Modification 25 Modification 25 Modification Applicable Series Definition 24 DPX2-34A, DPX2-33B With six mounting holes .208 (5.28) dia. (Floating eyelets omitted) 25 DPX2-34B, DPXB-34 With four mounting holes .157 (3.99)/.155 (3.94) dia. (Clinch nuts omitted) Applicable for all MA, ME, NA & NE Series Connectors. 26 DPX2-34B, DPXB-34, DPX3-34 Mounting holes .120 (3.05) dia. countersunk 82 to .230 (5.84) dia. and has tabs for attaching junction shells. Applicable for all MA, ME, NA & NE Series Connectors. 29 DPX2-34A With interfacial seal (if pins) without junction shell tabs and military gold plating on the contact. DPXBME-33S & 34P, DPX2ME-33S & 34P, DPX3ME-33S & 34P, DPX4ME-33S & 34P Standard except less grommet* *On the A106S layout the grommet is replaced by the separator. Applicable for all MA, ME, NA & NE Series Connectors. 30 DPXBME-34P, DPX2ME-34P, DPX3ME-34P, DPX4ME-34P Standard except less grommet and with tabs for attaching junction shells. (-34 pin only) Applicable for NE Series. 31 DPXBME-34P, DPX2ME-34P, DPX3ME-34P, DPX4ME-34P Standard except less grommet and with floating bushings. (Slatted shells). Applicable for NE Series. 33 DPXBME-34P, DPX2ME-34P, DPX3ME-34P, DPX4ME-34P Standard except less grommet and with clinch nuts in mounting holes. Applicable for NE Series. 37 DPXBME-34P, DPX2ME-34P, DPX3ME-34P, DPX4ME-34P Standard less grommet and with clinch nuts in mounting holes and with tabs for attaching junction shells. Applicable for NE Series. 39** DPXB-33 & 34, DPX2-33B & 34B, DPX3-33 & 34, DPX4-33 & 34 With floating eyelets & tabs for attaching junction shells. Applicable for all MA, ME, NA & NE Series Connectors. **Indicates polarizing position. See Page 60 70** Same as -00 with addition of LIF contacts See Contact Section Page 61. **Indicates polarizing position. See Page 60 71 Same as -31 with addition of LIF contacts See Contact Section Page 61. 72 All DPX series with LITTLE CAESAR retention 73 Same as -01 with addition of LIF contacts See Contact Section Page 61. Same as -23 with addition of LIF contacts See Contact Section Page 61. 74 Same as -33 with addition of LIF contacts See Contact Section Page 61. 75 Same as -02 with addition of LIF contacts See Contact Section Page 61. 76 All DPX as listed for code -22 Same as -22 with addition of LIF contacts 77 All DPXB series Mounting holes .120 (3.05) dia. countersunk 82 to .230 (5.84) dia. and has LIF contacts. 79 All DPX series with LITTLE CAESAR retention Same as -29 with addition of LIF contacts The 7* Modification Codes are reserved for connectors which have Low Insertion Force (LIF) Contacts. The LIF design is not applicable to thermocouple contacts, coaxial contacts and contacts larger than size 8 and Standard size 20 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 37 Notes DPXMA/ME (ARINC 404) Contact Arrangements DPX Solder Type - Captive Contacts C2 2 Coax (RG-9/U) B16C3 13 #16 3 Coax 6 13 5 4 12 19 3 11 2 10 18 17 1 9 16 13 7 15 7 Coax 8 #12 17 23 17 #20 23 #20 4 12 26 25 24 14 8 5 6 8 C7 25 24 23 22 21 29 31 40 6 5 4 3 2 1 12 11 10 9 8 21 20 30 39 19 29 38 28 37 18 27 36 17 7 25 34 19 15 24 33 31 32 42 41 40 54 53 13 2 11 10 12 26 25 24 23 22 27 14 23 29 3 22 28 38 13 21 30 21 15 A1 25 20 26 36 25 35 34 33 32 20 29 10 19 28 9 18 27 17 16 7 24 24 30 3 10 2 9 15 20 16 25 4 11 A2 8 26 5 12 3 19 18 28 27 23 30 #20 2 Coax 5 13 22 24 23 4 12 3 11 2 10 21 20 19 1 8 9 9 8 18 17 19 16 35 34 33 32 31 30 29 28 27 26 45 44 43 42 41 40 39 38 37 36 18 28 47 57 46 56 25 36 35 45 55 44 54 4 5 15 16 26 27 37 38 6 7 17 33 43 22 32 1 11 12 42 41 52 2 3 24 23 53 25 13 14 34 21 26 29 #20 3 #16 6 A1 17 32C2 14 7 13 22 29 1 8 14 32 7 8 14 11 6 1 4 12 22 31 1 9 15 27 37 2 10 16 5 25C3 22 #20 3 Coax 21 31 40 51 50 49 45 57 45 #20 57 #20 10 20 29 30 39 48 1 9 8 21 20 19 18 39 38 37 36 35 34 33 32 31 30 46 45 44 43 52 51 50 49 48 47 67 66 65 64 63 62 61 60 15 40C1 39 #20 1 Coax 3 4 5 6 7 30 4 11 17 23 39 40 #20 29 28 27 5 12 18 24 40 17 16 15 14 6 13 7 16 26 35 28 2 6 7 30C4 15 #20 11 #16 4 Coax 13 22 8 32 26 #16 23 1 9 20 26 14 2 10 23 22 21 20 19 18 17 16 15 14 30 26 3 11 10C3 7 #20 3 Coax 59 58 57 56 55 67 64 #20 3 #16 00 BLANK Face view of pin insert shown NOTE: See pages 66-67 for Coaxial/Power Contact Termination Data Dimensions shown in inches (mm) Specifications and dimensions subject to change 38 www.ittcannon.com DPXMA/ME (ARINC 404) Contact Arrangements (continued) DPX Solder Type - Captive Contacts (continued) Contact Arrangement C2 C7 No. of Contacts & Wire Size 2 coax (RG-9/U) 7 coax Test Voltage AC (RMS) 1000 (1,2)V matched impedance 1000 (1-7)V 8 8 #12 2000V 10C3 7 #20 3 coax 1500 (1-4, 8-10)V Contacts Arr. No. C2 C2C No. of Contacts 2 C2M 1500 (4-16)V 1000 (1-3)V 23 23 #20 2000V 2000 (15-23). 1500 (1-14)V. 1-2 2 K 17 17 23 23 L C7B C7M C7X C7AA 8 10C3 A10C3 7 8 7 3 G16C3 J16C3 13 3 ZF16C3 17 #20 AB Consult Account Representative A B Same as Socket (Use C7) C AA Z N L l L J M A M B M C M K M Z M AA L ZE16C3 17 No. of Contacts C7 B16C3 13 #16 3 coax Contact Numbers C7A C7B C16C3 B16C3 PIN Contact Type Code R 25C3 22 (#20) 3 coax 1500 (4-25)V. 1000 (1-3)V L C L A L B L Z L AA M L M Z L M AA L M A F25C3 G25C3 J25C3 22 3 Q25C3 R25C3 26 26 #16 1500V 26 26 A30C4 30C4 15 #20. 11 #16, 4 coax 1500 (2-5 & 7-13)V 1000 (1,6 & 14-26)V 3 #16 29 #20 2000 (1-6) 1500 (7-32)V B30C4 15 11 4 C30C4 32 32 29 3 L M L K L A L B L C L Z L AA L L B L K L C L Z L AA L A L L L M 32C2 A32C2 32C2 30 #20 2 COAX 1500 (1-30)V 1000 (A1, A2)V C32C2 D32C2 30 2 M32C2 N32C2 40 40 #20 1500V 40 40 40C1 A40C1 40C1 39 #20 1 coax 1500 (1-39)V 1000 (A1)V F40C1 J40C1 39 1 K40C1 L40C1 45 57 67 45 #20 57 #20 64 #20 3 #16 1500V 1500V 45 57 1000V 67 45 57 64, 3 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 39 Consult Account Representative Contact Numbers 1-2 AC 4 3 F G 1,2,4,5 3,6,7 Same as Pin 1-7 7 K 1-7 Same as Pin 1-8 Same as Pin 1-4, 8-10 5,6,7 Same as Pin 4-16 1-3 Same as Pin 1-17 Same as Pin 1-23 Same as Pin 22 2 1 L K 25C3 SOCKET Contact Type Code R 4-25 1-3 L F G 4-25 1,3 2 Same as Pin 1-26 Same as Pin 1,6 14-26, 2-5, 7-13, 27-30 Same as Pin 1,3,4,7-32, 2,5,6 Same as Pin 30 2 1-30 A1, A2 L F 1-30 A1, A2 Same as Pin 1-40 Same as Pin Same as Pin 39 1 L F 1-39 A1 Same as Pin 1-45 1-57 1-2,6-67 3-5 Same as Pin Same as Pin Same as Pin 1-39 A1 DPXMA/ME (ARINC 404) Contact Arrangements (continued) DPX MA/ME Series - Crimp Type 2 1 3 5 3 2 1 8 7 6 5 7Q7 8 7 #8 Quadrax 8 #12 2 4 1 3 5 6 8 7 16 15 14 9 7 4 11 10 6 25 24 23 6 9 6 20 19 19 18 26 24 25 2 5 12 8 7 21 22 A2 4 3 11 10 16 14 15 23 6 1 9 16 17 18 8 10W3 7 #20HD 3 Coax 3 10 11 12 9 10 15 20 20 24 17 30 18 23 5 12 4 11 17 23 29 3 10 16 22 28 38 15 21 27 37 14 26 13 18 24 29 A4 7 1 8 A1 25 20 36 1 10 A1 5 8 14 19 25 19 21 25 33 32 40W1 39 #20 1 Coax 45 5 4 3 2 14 13 12 11 24 23 21 20 19 35 34 25 35 34 6 15 22 33 32 44 43 31 42 41 10 18 6 14 5 4 3 2 1 13 12 11 A2 A1 18 22 26 A6 A5 A4 20 24 28 14 23 22 28 27 21 26 28 27 26 38 37 36 20 21 30 39 29 38 3 2 10 9 19 28 37 8 38 47 7 17 27 37 6 36 46 15 25 35 45 56 55 5 16 26 34 44 54 4 14 3 13 24 23 33 43 53 52 32 42 41 51 45 57 45 #20 57 #20 2 12 22 1 11 21 31 40 7 10 20 36 30 29 39 50 49 48 5 6 17 16 15 14 8 26 34 3 12 29 28 27 26 25 24 23 22 7 16 25 35 4 13 1 18 27 40 #20 18 25 17 29 #22 7 Coax (Size 5) 28 57 4 11 40 9 29 5 12 36W7 19 8 17 16 6 13 22 31 40 40 39 30 7 16 15 A7 1 9 8 A3 27 29 A3 9 17 23 33Q4M 25 #20HD 4#16 4 #5 Quadrax 2 9 2 A1 13 30 #20 2 Coax 3 7 17 26 #16 7 1 8 14 19 29 2 9 22 #20 3 Coax 4 1 4 7 13 #16 3 Coax 18 39 5 2 3 4 32W2 6 30 8 Coax 1 4 5 13 10 11 12 21 3 7 26 24 31 13 22 5 25W3 32W4 24 #20HD 4 #16 4 Coax 19 7 14 6 8 A10 8 #16 2 #4 1 8 15 1 W8 5 10 4 9 2 B16W3 29 13 2 6 6 2 A2 7 5 4 8 8 3 16 12 6 10 2 #8 8 #20 5 13 7 1 5 6 8 4 5 1 2 7 1 7 8 #5 Quadrax 8 2 D8 4 #16 4 #12 3 8Q8 9 3 3 2 10 3 4 4 6 7 4 15 24 33 2 32 1 11 10 9 8 21 20 19 18 38 37 36 35 34 33 32 31 30 42 41 40 39 54 53 52 51 50 49 48 47 46 45 44 43 67 66 65 64 63 62 61 60 59 58 57 56 55 67 64 #20HD 3 #16 Face view of pin insert shown NOTE: See Pages 69-74 for Coaxial and Crimp Contact data Dimensions shown in inches (mm) Specifications and dimensions subject to change 40 www.ittcannon.com DPXMA/ME (ARINC 404) Contact Arrangements (continued) DPX MA/ME Series - Crimp Type (continued) 12 1 13 25 39 26 52 66 40 53 79 93 67 80 106 94 NOTE: See Pages 69-74 for Coaxial and Crimp Contact data A106 and F106 00 106 #22 BLANK A106 arrangements have the POS-ALINE connector design. See Page 43. NOTE: Engaging force of each layout arrangement shall not exceed 45 lbs. maximum. DPX MA/ME Series - Crimp Type Detail Contact Arrangement No. of Contacts & Wire Size Test Voltage AC (RMS) Contacts Arr. No. No. of Contacts Contact Size or Code Letter Contact Numbers 7Q7 7Q7 7 #8 Quadrax 7 7 Quadrax 1-7 8 8 8 #12 8 8 12 1-8 D8 4 #16 4 #12 D8 4 4 16 12 1-4 5-8 D8 W8 W8* (For MA) AW8 (For ME) W8 Coax C8A G C8B 8 Coax 1000V (1-8)V C8C F 8 C8E 8Q8 8Q8 8 #5 Quadrax 10 10 2 #8 8 #20 A10 A10 8 #16 2 #4 10W3* 7 #20HD 3 Coax C8G S C8H AB 8 8 Quadrax 1-8 1500V 10 2 8 B 20 1,2 3-10 1500V A10 8 2 16 4 1-3, 5-6, 8-10 4, 7 20HD Coax 1500 (1-4, 8-10)V A10C3 7 3 SOCKET ONLY B16W3 13 #16 3 Coax 1500 (4-16) 1000 (1-3)V socket side only (Not available in ME series) B16W3 13 3 25W3 22 #20 3 Coax 1500 (4-25)V 1000 (1-3)V (Not available in ME series) 25A3 25B3 22 3 26 26 #16 1500V 26 * Crimp rear release Coaxial contacts. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 41 16 Coax 4-16 1-3 20 C 20 D 4-25 1-3 20 B 25D3 26 1-4, 8-10 5-7 20 Coax 25W3 25W3 20HD AC 20HD AC B10C3 B16W3 1-8 R 10W3 10W3 H 26 16 1-26 DPXMA/ME (ARINC 404) Contact Arrangements (continued) DPX MA/ME Series - Crimp Type Detail (continued) Contact Arrangement 32W2 32W4 32W2* (For MA) A32W2 (For ME) 32W4* (For MA) A32W4 (For ME) No. of Contacts & Wire Size 30 #20 2 Coax 24 #20HD 4 #16 4 Coax 33Q4M 33Q4M 25 #20HD 4 #16 4 #5 Quadrax 36W7 36W7* 29 #22 7 Coax (Size 5) 40 40 40 #20 Test Voltage AC (RMS) 1500 (1-30) 1000 (A1,A2)V 1500 (1-28) 1000 (29-32)V Contacts Arr. No. No. of Contacts 32W2 20 Coax 32A2 20 B 32B2 20 A 32C2 30 2 40W1 39 #20 1 Coax 20 D D32C2 20 J 32F2 20 P 32G2 20 C 32W4 20HD 16 Coax 32C4 20HD 16 S B32C4 20HD 6 H C32C4 24 4 4 20HD 16 R D32C4 20HD 16 G E32C4 20HD 16 AA H32C4 20HD 16 AB Contact Numbers 1-30 A1,A2 1-7, 10-22, 25-28 8, 9, 23, 24 29-32 33Q4M 25 4 4 20HD 16 Quadrax 5-25 1-4 A1-A4 1000 36W7 29 7 22 Coax 1-29 A1-A7 1500V 40 40 20 1-40 20 Coax 40W1 40W1* (For MA) A40W1 (For ME) Contact Size or Code Letter 40B1 1500 (1-39) 1000 (A1)V 40F1 39 1 20 B 20 P 1-39 A1 20 J F40C1 45 45 45 #20 1500V 45 45 20 1-45 57 57 57 #20 1500V 57 57 20 1-57 67 67 64 #20HD 3 #16 1500 (3-5) 1000 (1, 2,6-67)V 67 64 3 20HD 16 1-2, 6-67 3, 4, 5 A106 A106 106 #22 1000V 106 22 1-106 A106 F106 * Crimp rear release Coaxial contacts. Dimensions shown in inches (mm) Specifications and dimensions subject to change 42 www.ittcannon.com DPXMA/ME (ARINC 404) Contact Arrangements (continued) Positive Contact Alignment Design PLUG INSULATOR RECEPTACLE INSULATOR PINK SOC ET Rear insertion, release and extraction of crimp snap-in contacts Other features of the LITTLE CAESAR contact assembly include: hard dielectric socket face with lead-in chamfers for positive mating of contacts; good contact stability with minimum clearance between the contact and the insulator cavity wall; plus a "closed-down" design of the insulator's hard dielectric around each pin contact. In the POS-ALIGN connector construction, the entire pin contact is recessed in an individual cavity in the plug insulator while the sturdy socket members are exposed and extend from the connector receptacle face. There is a lead-in chamfer that guides the socket contact into the pin cavity assuring proper contact alignment during mating and protecting the pin contact from damage and wear. This LITTLE CAESAR contact assembly was selected by the National Aerospace Standards Committee as the system to be used in a major industry connector specification for vital programs demanding great operational reliability. The ITT Cannon LITTLE CAESAR contact assembly permits contacts to be inserted, released, and extracted from the rear of the connector with a simply, expendable plastic tool. The LITTLE CAESAR contact assembly is currently available in the BKA, DPX*MA, DPK, DPDMA, and DPAMA Series. The contact is inserted from the rear of the connector through a cylindrical clip in the insulator until indented tines of the clip snap securely behind the contact shoulder. The contact is released as the plastic tool is inserted into the rear of the connector, expanding the tines beyond the contact shoulder, permitting contact extraction. The simplified contact design has a single holding shoulder and no undercuts for improved bend resistance. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 43 DPXNA/DPXNE Product Overview DPXNA/DPXNE (AS81659) (non-environmental, Type IV) and DPXNE (environmental, Types II and III) rack and panel connectors are designed to meet or exceed the requirements of SAE-AS81659, Revision B. They are used in military and aerospace applications and computer periphery equipment requirements, and are designed to operate in temperatures ranging from -65C to +125 C. DPXNA/NE connectors are available in single, 2, 3 and 4 gang configurations with a total of 12 contact arrangements that accommodate contact sizes 12, 16, 20, as well as 22, and combination standard and coaxial contacts. Contact retention of these crimp snap-in contacts is provided by the LITTLE CAESAR rear release contact retention assembly. Environmental sealing is accomplished by wire sealing grommets and interfacial seals. Material Specifications Description Material Finish Shell Aluminum alloy Cadmium plating, Type II, Class 3/QQ-P-416 with yellow chromate finish (underplating may be used) Insulator Thermoplastic or Thermosetting Plastic Elastomers Silicone Rubber Contacts Copper alloy Insulator Retaining Plate Junction Shells (Not available for four gang) Float Mounts Clinch Nuts N/A Gold plate per MIL-G-45204, Type 1, Grade C, Class 1 with suitable underplating (silver not used) Anodize, blue color Aluminum alloy Stainless steel Polarizing Posts Zinc (die cast) Polarizing Keys & Retaining Plate Nickel Silver Screws Brass Lockwashers Phosphor Bronze Same as shell N/A Cadmium Plating N/A Cadmium Plating Dimensions shown in inches (mm) Specifications and dimensions subject to change 44 www.ittcannon.com DPXNA/DPXNE How to Order DPXB Single Gang ARINC B Shell Product Shell: B- ARINC `B' Shell RoHS Version: (Optional) R- RoHS Compliant Finish: Electroless Nickel Class: NA - Non-Environmental (SAE-AS81659B, Type IV) NE - Environmental (SAE-AS81659B, Types II and III) Contact Arrangement: Shell Type: Contact Type: DPX DPXNA/NE (AS81659) B R NE - A106 - 33 P - 00 01 - F0 34 B - 00 01 - F0 See Page 48 for contact arrangements 33 - Plug 34 - Receptacle P- Pin * S- Socket ** Connector Modification Code: See Page 47 for Connector Modification Code Polarization Position: See Polarization Position Chart on Page 60 Contact Modification Code: F0 - Contacts not supplied with connector (F0 not stamped on connector) DPX2 Two Gang Product DPXNA/NE (AS81659) Shell: 2- Two Gang Shell RoHS Version: (Optional) R- RoHS Compliant Finish: Electroless Nickel Class: Shell Type: Shell Style: 2 R NA - Non-Environmental (SAE-AS81659B, Type IV) NE - Environmental (SAE-AS81659B, Types II and III) Contact Arrangement (Side A / B): Contact Type: DPX NE - 67M P AW8 See Page 48 for contact arrangements P - Pin * S - Socket ** 33 - Plug 34 - Receptacle B- ARINC B Shell Connector Modification Code: See Page 47 for Connector Modification Code Polarization Position: See Polarization Position Chart on Page 60 Contact Modification Code: F0 - Contacts not supplied with connector (F0 not stamped on connector) * Pin is standard on `34' receptacle except A106 layout which has reversed contact sex ** Socket is standard on `33' plug except A106 layout which has reversed contact sex Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 45 P - DPXNA/DPXNE How to Order (continued) DPX3 Three Gang Product Shell: 3- Three Gang Shell RoHS Version: (Optional) R- RoHS Compliant Finish: Electroless Nickel Class: NA - Non-Environmental (SAE-AS81659B, Type IV) NE - Environmental (SAE-AS81659B, Types II and III) Insert Designator: Shell Type: Contact Type: DPX DPXNA/NE (AS81659) 3 R NE - 240M - 33 PS - 00 01 - F0 - 104M - 34 P - 00 01 - F0 See Page 49 for insert designator numbers 33 - Plug 34 - Receptacle P- Pin * S- Socket ** Connector Modification Code: See Page 47 for Connector Modification Code Polarization Position: See Polarization Position Chart on Page 60 Contact Modification Code: F0 - Contacts not supplied with connector (F0 not stamped on connector) DPX4 Four Gang Product Shell: 4- Four Gang Shell RoHS Version: (Optional) R- RoHS Compliant Finish: Electroless Nickel Class: NA - Non-Environmental (SAE-AS81659B, Type IV) NE - Environmental (SAE-AS81659B, Types II and III) Insert Designator: Shell Type: Contact Type: DPX DPXNA/NE (AS81659) 4 R NE See Page 49 for insert designator numbers 33 - Plug 34 - Receptacle P- Pin * S- Socket ** Connector Modification Code: See Page 47 for Connector Modification Code Polarization Position: See Polarization Position Chart on Page 60 Contact Modification Code: F0 - Contacts not supplied with connector (F0 not stamped on connector) NOTE: On 3 & 4 gang assemblies, combination layouts, the contact type designator of the A106 layout. If applicable, precedes the 67 MS designator for standard contact sex layouts. See three (3) gang nomenclature breakdown above for 240M example (67MS ROHS Finish Zinc Plate per ASTM-B-C33 with Trivalent Chromate A106P) * Pin is standard on `34' receptacle except A106 layout which has reversed contact sex ** Socket is standard on `33' plug except A106 layout which has reversed contact sex Dimensions shown in inches (mm) Specifications and dimensions subject to change 46 www.ittcannon.com DPXNA/DPXNE How to Order (continued) Connector Modification Code 00 - Standard 01 - Standard with clinch nuts in the mounting holes. 02 - Standard with tabs for attaching junction shells. 03 - Standard with mounting holes .120 dia. countersunk 100 to . 230 dia. 17 - Combination of 01** and 02** (clinch nuts in mounting holes - 34 only and tabs for attaching junction shells). 22 - Standard with clinch nuts (.33 only). NOTE: For additional modification codes please consult Customer Service. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 47 23 - Standard with standard floating eyelets. 29 - Standard except less grommet (NE, pin only). 30 - Same as - 29** except with tabs for attaching junction shells. 33 - Same as - 29** except with clinch nuts. 37 - Same as - 29** except with clinch nuts and tabs for attaching junction shells. 39 - Standard with standard floating eyelets and tabs for attaching junction shells. DPXNA/DPXNE Contact Arrangements DPXNA/NE Layouts CROSS REFERENCE D8M 4 #16, 4 #12 Test Voltage: 1500 W8M 8 Coaxial* Test Voltage: 1000 AS31571 ITT Cannon C8 W8M E8 D8M 10C3 10W3M 26 26M 32C2 32W2M 32C4 32W4M 33C4M 10W3M 7 #20HD, 3 Coaxial** Test Voltage: 1500 (Coax 1000) A1 26M 26 #16 Test Voltage: 1500 40 40M 40C1 40W1M 45 45M 57 57M 67 67M 106 A106 A2 A1 A4 A3 A2 29 32W2M 30 #20HD, 2 Coaxial Test Voltage: 1500 (Coax 1000) 32W4M 24 #20HD, 4 #16, 4 Coaxial* Test Voltage: 1500 (Coax 1000) 33C4M 25 #20HD, 4 Coaxial, 4 #16 Test Voltage: 1000 A1 40M 40 #20HD Test Voltage: 1500 40W1M 39 #20HD, 1 Coaxial Test Voltage: 1500 (Coax 1000) 7 17 16 15 29 42 41 54 67 57M 57 #20HD Test Voltage: 1500 28 66 14 13 27 40 53 39 52 65 26 64 25 38 51 50 49 63 62 2 12 24 37 12 3 4 5 6 23 36 22 35 47 60 10 9 19 46 58 45 32 67M 64 #20HD, 3 #16 Test Voltage: 1000 8 18 31 44 57 1 25 11 33 59 1 21 20 34 48 45M 45 #20HD Test Voltage: 1500 30 43 56 55 13 39 26 52 66 40 53 79 67 93 80 106 94 A106 106 #22 Test Voltage: 1000 *SIZE 9 COAXIAL **SIZE 1 COAXIAL SIZE 5 COAXIAL NOTE: All coaxial layouts supplied less coaxial contacts (i.e. W8M, 10W3M, 32W2M, 32W4M, 33C4M, 36W7, 40W1M) Dimensions shown in inches (mm) Specifications and dimensions subject to change 48 www.ittcannon.com DPXNA/DPXNE Shell Cavity Identification Insert Designator Number - DPX3NA/NE AS31571 ITT Cannon Cavity A Cavity B Cavity C AS31571 ITT Cannon Cavity A Cavity B Cavity C 0005 78M 26MP 26MP 26MP 0066 24M W8MS W8MS W8MS 0006 78M 26MS 26MS 26MS 0067 122M W8MP W8MP A106S 0013 120M 40MP 40MP 40MP 0068 122M W8MS W8MS A106P 0014 120M 40MS 40MS 40MS 0073 142M 67MP 67MP W8MP 0021 135M 45MP 45MP 45MP 0074 142M 67MS 67MS W8MS 0022 135M 45MS 45MS 45MS 0075 240M 67MP 67MP A106S 0029 171M 57MP 57MP 57MP 0076 240M 67MS 67MS A106P 0030 171M 57MS 57MS 57MS 0079 A240M 67MP A106S 67MP 0037 201M 67MP 67MP 67MP 0080 A240M 67MS A106P 67MS 0038 201M 67MS 67MS 67MS 0091 279M A106S A106S 67MP 0045 A318 A106P A106P A106P 0092 279M A106P A106P 67MS 0046 A318 A106S A106S A106S 0157 244M A106S A106S 32W4MP 0065 24M W8MP W8MP W8MP 0158 244M A106P A106P 32W4MS Insert Designator Number - DPX4NA/NE AS31571 ITT Cannon Cavity A Cavity B Cavity C Cavity D 0007 104M 26MP 26MP 26MP 26MP 0008 104M 26MS 26MS 26MS 26MS 0015 160M 40MP 40MP 40MP 40MP 0016 160M 40MS 40MS 40MS 40MS 0023 180M 45MP 45MP 45MP 45MP 0024 180M 45MS 45MS 45MS 45MS 0031 228M 57MP 57MP 57MP 57MP 0032 228M 57MS 57MS 57MS 57MS 0039 268M 67MP 67MP 67MP 67MP 0040 268M 67MS 67MS 67MS 67MS 0047 A424 A106P A106P A106P A106P 0048 A424 A106S A106S A106S A106S 0063 95M 10W3MP 10W3MP W8MP 67MP 0064 95M 10W3MS 10W3MS W8MS 67MS 0085 150M W8MP W8MP W8MP 67MP 0086 150M W8MS W8MS W8MS 67MS 0095 326M A106S W8MP A106S A106S 0096 326M A106P W8MS A106P A106P 0097 287M A106S 67MP A106S W8MP 0098 287M A106P 67MS A106P W8MS 0099 189M A106S 67MP W8MP W8MP 0100 189M A106P 67MS W8MS W8MS 0101 346M A106S A106S 67MP 67MP 0102 346M A106P A106P 67MS 67MS Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 49 DPXNA/NE Shell Dimensions DPXB Single Gang ARINC Shell All tolerances .015(0.38) unless otherwise noted. DPXB-33 TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 2.000 (50.80) MAX. GROMMET EXTENSION MTG. DATUM .766 (19.46) .720 +_. 005 (18.29 +_0 .13) 2.047 (52.00) 1.720 +_. 005 (43.69 +_0 .13) POLARIZING POST NOTE: DPXME AND DPXNE GROMMETS ARE APPLICABLE TO ALL SHELL SIZES .120 (3.05) & C' SUNK 82 X. 230 (5.84) DIA. 4 HOLES .718 +_. 005 (18.24 +_0 .13) .125 (3.18) 1.437 (36.50) REF. TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY DPXB-34 1.541 (39.14)MAX. 2.320 (58.93)MAX.W ITH COAX .954 (24.23) 1.750 +_. 005 TYP. (44.45 +_0 .13) MAX. GROMMET EXTENSION .120 (3.05) DIA. 4 MTG. HOLES MTG. DATUM 1.634 (41.50)MAX. 2.431 (61.29)MAX.W ITH COAX 1.061 (26.95) .720 +_. 005 (18.29 +_0 .13) 2.012 (51.11) 1.405 (35.69) 1.720 +_. 005 (43.69 +_0 .13) 3 POLARIZING KEYS .060 (1.52) 2.000 (50.80) .125 (3.18) .718 +_. 005 (18.24 +_0 .13) NOTE: ARINC requires that DPXB shells are mounted with the polarizing posts at the top.. See Pages 59-60 DPX2 Two Gang ARINC B Shell All tolerances .015(0.38) unless otherwise noted. 2 HOLES . 120 (3.05) DIA.FOR MTG. REF.ONLY 2 HOLES . 120 (3.05)DIA. FOR MTG. REF. ONLY .120 (3.05) DIA. &C ' SUNK 82 x.230 (5.84) DIA. 4 HOLES SHOWN FOR REF. .766 (19.46) TOP 3 POLARIZING POSTS 2.783 +_. 005 (70.69 +_ 0.13) .188(4.78) R. TYP. .125 (3.18) TOP .125 (3.18) 3.075 (78.10) 3.110 (78.99) 060 (1.52) 1.750 +_. 015 (44.45 +_0 .38) 3 POLARIZING KEYS 2.783 +_. 005 (70.69 +_0 .13) .988 +_. 004 (25.10 +_ 0.10) 2.468 +_. 015 (62.69 +_0 .38) .720 +_. 005 (18.29 +_0 .13) .720 +_. 005 (18.29 +_ 0.13) 1.061 (26.95) MTG.DATUM .188 (4.78) R. TYP. .718 +_. 005 (18.24 +_ 0.13) 1.437 (36.50) REF .954 (24.23) 4 MTG. HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG DATUM .718 +_. 005 (18.24 +_0 .13) 2.000 (50.80) 1.437 (36.50) REF DPX2-33B 2.000 (50.80) DPX2-34B Dimensions shown in inches (mm) Specifications and dimensions subject to change 50 www.ittcannon.com DPXNA/NE Shell Dimensions (continued) DPX3 - Three Gang All tolerances .015(0.38) unless otherwise noted. .766 (19.46) 2.000 (50.80) 1.061 (26.95) 2.000 (50.80) .125 (3.18) .060 (1.52) 1.750 (44.45) 1.612 (40.94) 4.354 (110.59) 4.318 (109.68) 4.026 (102.26) 4.026 (102.26) 3.711 (94.26) MTG. DATUM MTG.DATUM .988 (25.10) .180 R. TYP. (4.57) .718 (18.24) .282 (7.16) .718 (18.24) .282 (7.16) 1.437 (36.50) 6 MTG HOLES .120 (3.05) DIA. .125 (3.18) 1.437 (36.50) DPX3-33 DPX3-34 DPX4 - Four Gang All tolerances .015(0.38) unless otherwise noted. .766 (19.46) 3.860 (98.04) .125 (3.18) 1.061 (26.95) 3.860 (98.04) 1.612 (40.94) .060 (1.52) 3.610 (91.69) 2.783 (70.69) 3.110 (78.99) .988 (25.10) .180 R TYP. (4.57) .930 (23.62) MTG. DATUM 10 MTG. HOLES .120 (3.05) DIA. .282 (7.16) 1.648 (41.86) 2.468 (62.69) 3.075 (78.10) 2.783 (70.69) .125 (3.18) .930 (23.62) MTG. DATUM DPX4-33 .282 (7.16) 1.648 (41.86) DPX4-34 Modification Code .025 (0.64) .005 (0.13) .032 (0.81) All tolerances .015(0.38) unless otherwise noted. .140 (3.56) .064 (1.63) .030 (0.76) .289 (7.34) .015 (0.38) MIN .250 (6.35) DIA TYP RIVET WASHER .115 (2.92) DIA 33 CONNECTOR 34 CONNECTOR FRONT FACE OF FLANGE -2301 Modification Floating Eyelets -0201 Modification Tabs for attaching J/S Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 51 Recommended Mated Position DPXMA/ME (ARINC 404) Shell Dimensions DPXA Single Gang All tolerances .015(0.38) unless otherwise noted. DPXA-33 1.614 + _.006 (41.00 + _0 .15) .120 (3.05)DIA. 4MTG. HOLES 2.312 (58.73) 1.125 (28.58) .750 + _.005 (19.05 + _0 .13) .125 (3.18) .750 (19.05) 1.750 + _.016 (44.45 + _0 .41) 1.157 (29.39) .120 (3.05)DIA. 4MTG. HOLES 2.312 (58.73) 1.125 + _.015 (28.58 + _0 .38) .187 R.TYP (4.75) .995 + _.005 (25.27 + _0 .13) .125 R.TYP (3.18) 2.062 + _.005 (52.38 + _0 .13) DPXA-34 1.060 (26.92) .782 (19.86) .750 + _.005 (19.05 + _0 .13) .125 (3.18) .125 R.TYP (3.18) 2.062 + _.005 (52.38 + _0 .13) .344 (8.74) DPXB Single Gang ARINC Shell All tolerances .015(0.38) unless otherwise noted. DPXB-33 TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 2.000 (50.80) MAX. GROMMET EXTENSION MTG. DATUM .766 (19.46) .720 +_. 005 (18.29 +_0 .13) 2.047 (52.00) 1.720 +_. 005 (43.69 +_0 .13) POLARIZING POST .718 +_. 005 (18.24 +_0 .13) NOTE: DPXME AND DPXNE GROMMETS ARE APPLICABLE TO ALL SHELL SIZES .120 (3.05) & C' SUNK 82 X. 230 (5.84) DIA. 4 HOLES .125 (3.18) 1.437 (36.50) REF. DPXB-34 TWO HOLES .120 (3.05) DIA. FOR MTG. REF. ONLY 1.750 +_. 005 TYP. (44.45 +_0 .13) MAX. GROMMET EXTENSION .120 (3.05) DIA. 4 MTG. HOLES MTG. DATUM 2.012 (51.11) 3 POLARIZING KEYS 1.541 (39.14)MAX. 2.320 (58.93)MAX.W ITH COAX .954 (24.23) 1.634 (41.50)MAX. 2.431 (61.29)MAX.W ITH COAX 1.061 (26.95) .720 +_. 005 (18.29 +_0 .13) 1.720 +_. 005 (43.69 +_0 .13) 2.000 (50.80) .718 +_. 005 (18.24 +_0 .13) 1.405 (35.69) .060 (1.52) .125 (3.18) Dimensions shown in inches (mm) Specifications and dimensions subject to change NOTE: ARINC requires that DPXB shells are mounted with the polarizing posts at the top. See Pages 49-50 52 www.ittcannon.com DPXMA/ME (ARINC 404) Shell Dimensions (continued) DPX2 Two Gang All tolerances .015(0.38) unless otherwise noted. 2.062 + _. 005 (52.38 + _0 .13) DPX2-33 Shell 2.312(58.73) CENTER POLARIZING POST A .375 TYP. (9.52) TOP .750 + _. 005 TYP. (19.05 + _0 .13) .063 (1.60) B TWO POLARIZING POSTS 8 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG. DATUM .988 + _. 005 (25.09 + _0 .13) 3.063 2.438 + _. 010 (77.80) (61.92 + _0 .25) JUNCTION SHELL TABS SHOWN FOR REF. .766 (19.46) .188 (4.78) R. TYP. .125 (3.18) 2.312(58.72) DPX2-34 Shell 1.750 + _. 010 (44.45 + _0 .41) 2.062 + _. 005 (52.38 + _0 .13) CENTER POLARIZING POST 3.063 2.438 + _. 010 (61.93 + _0 .25) (77.80) TWO TOP .750 + _. 005 TYP. (19.05 + _0 .13) .063 (1.60) A .375 + _. 005 TYP. (9.52 + _0 .13) .125 (3.18) B POLARIZING POSTS 1.125 (28.58) 2.814 + _. 010 (71.48 + _0 .41) JUNCTION SHELL TABS SHOWN FOR REF. .344 (8.74) 8 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG. DATUM .188 (4.78) R. TYP. 1.016 (25.81) DPX2 Two Gang ARINC A Shell All tolerances .015(0.38) unless otherwise noted. DPX2-33A ARINC A Shell 1.437 + _. 005 (36.50 + _0 .13) .718 + _. 005 (18.26 + _0 .13) .766 (19.46) .125 (3.18) TOP .720 + _. 005 (18.20 + _0 .13) TYP. A 2.783 + _. 005 (70.69 + _0 .13) 2.000 (50.80) .188 (4.78) R. TYP. JUNCTION SHELL TABS SHOWN FOR REF .988 + _. 005 (25.10 + _0 .13) 3.110 (78.99) B 3 POLARIZING POSTS MTG. DATUM .954 + _. 005 (24.23 + _0 .13) 6 HOLES .120 (3.05) DIA. FOR #4-40 SCREWS DPX2-34A ARINC A Shell 2.000 (50.80) .188 (4.78) R. TYP. 1.015 (25.78) 1.750 + _. 016 (44.45 + _0 .41) .344 (8.74) A TOP .720 + _. 005 TYP. (18.20 + _0 .13) FLOATING EYLETS .116 (2.95) I.D. FOR #4-40 SCREWS SHOWN FOR REF. 2.783 + _. 005 (70.69 + _0 .13) 1.437 + _. 005 (36.50 + _0 .13) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 2.468 + _. 010 (62.69 + _0 .25) 3.109 (78.97) B 3 POLARIZING POSTS 53 JUNCTION SHELL TABS SHOWN FOR REF. 1.125 (28.58) MTG. DATUM .125 (3.18) DPXMA/ME (ARINC 404) Shell Dimensions (continued) DPX2 Two Gang ARINC B Shell All tolerances .015(0.38) unless otherwise noted. 2 HOLES .120(3.05)DIA. FOR MTG.REF.ONLY .120 (3.05)DIA. & C' SUNK 82 X .230 (5.84) DIA. 4 HOLES SHOWN FOR REF. .766 (19.46) 1.750 + _.015 (44.45 + _0 .38) 2 HOLES .120 (3.05) DIA. FOR MTG. REF.ONLY .125 (3.18) TOP .125 (3.18) A .3.075 (78.10) .988 + _.004 (25.10 + _0 .10) 3 POLARIZING KEYS 2.783 + _.005 (70.69 + _0 .13) B 2.468 + _.015 (62.69 + _0 .38) .720 + _.005 (18.29 + _0 .13) .720 + _.005 (18.29 + _0 .13) .954 (24.23) .188 (4.78)R. TYP. .718 + _.005 (18.24 + _0 .13) 1.437 (36.50) REF B 3 POLARIZING POSTS 2.783 + _.005 (70.69 + _0 .13) MTG.DATUM .060 (1.52) TOP A 3.110 (78.99) .188 (4.78) R. TYP. .718 + _.005 (18.24 + _0 .13) 2.000 (50.80) 1.061 (26.95) 4M TG. HOLES .120 (3.05) DIA. FOR #4-40 SCREWS MTG DATUM 1.437 (32.50) REF DPX2-33B 2.000 (50.80) DPX2-34B DPX2 Two Gang Screw Coupling All tolerances .015(0.38) unless otherwise noted. 2.312(58.72) 2.312 (58.72) 3.063(77.80) 1.612 + _.005 (40.94 + _0 .13) .063 (1.60) 2.438 + _.006 (61.92 + _0 .15) B 2.676 + _.016 (67.97 + _0 .41) 3.063 (77.80) 2.062 + _.006 (52.38 + _0 .15) .344 (8.74) .063 (1.60) 1.750 + _.016 (44.45 + _0 .41) 2.438 + _.010 (61.92 + _0 .25) A 2.062 + _.006 (52.38 + _0 .15) .766 (19.46) 1.016 (25.81) 2.814 + _.016 (71.48 + _0 .41) COUPLING SCREW .750 + _.005 (19.05 + _0 .13) TYP. .125 (3.18) 8 HOLES .120(3.05)DIA FOR #4-40 SCREWS DPX2-33F (Female) 2.312 (58.72) .766 (19.46) 1.750 + _.016 (44.45 + _0 .14) 2.676 + _.016 (67.97 + _0 .41) 2.438 + _.010 (61.92 + _0 .25) COUPLING SCREW TOP TOP TWO POLARIZING POSTS .988 (25.09) .750 + _.005 (19.05 + _0 .13) TYP. .125 (3.18) .125(3.18) 375 + _.005 (9.52 + _0 .13) 3.063 (77.80) COUPLING NUT B 1.125 (28.58) 2.062 + _.006 (52.38 + _0 .15) 1.612 + _.005 (40.84 + _0 .13) .063 (1.60) 2.438 + _.005 (61.92 + _0 .13) A .344 (8.74) 2.814 + _.016 (71.48 + _0 .41) 3.063 (77.80) B 2.062 + _.006 (52.38 + _0 .15) .063 (1.60) .188 (4.78) R. TYP DPX2-34M (Male) 2.312 (58.72) 1.016 (25.81) 8 HOLES .120 (3.05) DIA FOR #4.40 SCREWS .375 + _.005 (9.52 + _0 .13) .188 (4.78) R. TYP .750 + _.005 (19.05 + _0 .13) TYP. 8 HOLES .120(3.05)DIA FOR #4-40 SCREWS .188(4.78) R. TYP. TWO POLARIZING POSTS .750 + _.005 (19.05 + _0 .13) TYP. A .375 + _.005 (9.52 + _0 .13) 1.125 (28.58) SEE DPX2-33M FOR DETAILS TWO POLARIZING POSTS B TOP TWO POLARIZING POSTS A .125 (3.18) TOP COUPLING NUT .988 + _.005 (25.09 + _0 .13) .375 + _.005 (9.52 + _0 .13) 8 HOLES .120 (3.05) DIA FOR #4-40 SCREWS 1.88(4.78) R. TYP. STANDARD SUPPLIED WITH HEX. SLOTTED KNOB DPX2-34F (Female) DPX2-33M (Male) Engaging Devices DPX2-34M with wing handle type -0901; example, DPX2-34M-0901 DPX2-34M with extended hex, knob type -0501; example, DPX2-34M-0501 3.725 (94.62) MAX. 2.032 (51.61) 2.256 (57.30) MAX. .312 (7.92) HEX. Dimensions shown in inches (mm) Specifications and dimensions subject to change Not available on DPX2-34B Shells 54 www.ittcannon.com DPXMA/ME (ARINC 404) Shell Dimensions (continued) DPX3 - Three Gang All tolerances .015(0.38) unless otherwise noted. .766 (19.46) 2.000 (50.80) 1.061 (26.95) 2.000 (50.80) .125 (3.18) 1.750 (44.45) 1.612 (40.94) .060 (1.52) 4.354 (110.59) 4.318 (109.68) 4.026 (102.26) 3.711 (94.26) 4.026 (102.26) MTG. DATUM MTG. DATUM .988 (25.10 .718 (18.24) .282 (7.16) .180 R. TYP. (4.57) .718 (18.24) .282 (7.16) 1.437 (36.50) DPX3-33 6 MTG HOLES .120 (3.05) DIA. .125 (3.18) 1.437 (36.50) DPX3-34 DPX4 - Four Gang All tolerances .015(0.38) unless otherwise noted. .766 (19.46) 3.860 (98.04) 3.860 (98.04) .125 (3.18) 3.610 (91.69) 1.612 (40.94) 2.783 (70.69) 3.110 (78.99) 2.468 (62.69) 3.075 (78.10) 2.783 (70.69) .988 (25.10) .180 R. TYP. (4.57) .930 (23.62) MTG. DATUM 1.648 (41.88) 10 MTG HOLES .120 (3.05) DIA. .282 (7.16) DPX4-33 1.648 (41.86) DPX4-34 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com .930 (23.62) MTG.DATUM 55 .060(1.52) 1.061 (26.95) .125 (3.18) .282 (7.16) DPXMA/ME (ARINC 404) and DPXNA/NE Shell Dimensions (continued) DPXA Panel Cutouts All tolerances .015(0.38) unless otherwise noted. 1.781 (45.24) .125 (3.15) RAD. TYP. .750 (19.05) NOTE: When using the -2301 floating eyelet modification, add .050 (1.27) to the cutout size to allow for float (exception -34A) 1.140 (28.96) .120 (3.05) DIA. 4 HOLES 2.062 (52.38) DPXB Panel Cutouts All tolerances .015(0.38) unless otherwise noted. 1.437 (36.50) CL OF INSERT .718 (18.24) CL 1.720 (43.70) 1.350 (34.30) .720 (18.29) .120 (3.05) DIA. 4 HOLES 1.720 (43.69) -33 Front Mount .561 (14.25) .125 R. TYP. (3.18) .125 R. TYP 1.437 .718 CL .120 DIA. 4 HOLES CL OF INSERT 1.720 .58 .720 .26 1.25 1.720 (43.70) 1.437 (36.50) CL .718 (18.24) CL OF INSERT .580 (14.73) .720 (18.29) 1.44 1.25 (3.18) .260 (6.60) .120 (3.05) DIA. 4 HOLES 1.78 (4.52) 1.78 -34 Front Mount 1.440 (3.66) -33 Rear Mount -34 Rear Mount Dimensions shown in inches (mm) Specifications and dimensions subject to change 56 www.ittcannon.com DPXMA/ME (ARINC 404) and DPXNA/NE Shell Dimensions (continued) DPX2 Panel Cutouts All tolerances .015(0.38) unless otherwise noted. 2.062 (52.38) 2.062 (52.38) .120 (3.05) DIA. 8 HOLES 1.031 (26.16) .750 TYP. (19.05) CL 1.031 (26.16) .156 R. TYP. (3.96) .120 (3.05) DIA. 8 HOLES .750 TYP. (19.05) 2.700 (68.60) CL 2.800 (71.10) 2.230 (56.60) .469 TYP. (11.91) 1.160 (29.50) 1.630 (41.40) .125 R. TYP. (3.18) 1.720 (43.70) -33 Front Mount 2.840 (72.10) CL .469 TYP. (11.91) .469 TYP. (11.91) .120 (3.05) DIA 8 HOLES CL .750 TYP (19.05) CL 2.062 (52.38) 1.031 (26.19) 1.780 (45.20) -33 Rear Mount -34 Front or Rear Mount 1 .125 R. TYP. (3.18) 1.630 (41.40) 1.720 (43.70) 1.160 (29.46) 1.391 (35.33) 2.783 (70.69) CL 1.890 (48.00) CL 2.783 (70.69) CL .718 (18.24) 1 1.391 (35.33) 2.460 (62.50) .120 (3.05) DIA. 6 HOLES OMIT CENTER HOLES FOR - 33B 1.437 (36.50) 1.437 (36.50) .120 (3.05) 6 HOLES CL 1.437 (36.50) .718 (18.24) .120 (3.05) DIA. 4 HOLES CL 1.391 (35.33) 2.350 (59.69) 2.783 (70.69) 2.500 (63.50) CL .718 (18.24) .156 R. TYP. (3.96) 1.780 (45.21) For - 23 float mtg. mod. 1.78 (45.21) -33A & -33B Front Mount . -33A Rear Mount 1.437 (36.50) .120 (3.05) DIA. 6 HOLES 1.437 (36.50) .718 (18.24) .718 (18.24) CL 1.391 (35.33) 2.783 (70.69) 2.500 (63.50) CL 1.970 (50.04) 1.260 (32.00) .156 R. TYP. (3.96) 1.780 (45.21) -34A Rear Mount (-34A Front Mount Consult Account Representative) -33B & -34B Rear Mount Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com CL 2.783 (70.69) 1.830 (46.48) .120 (3.05) DIA. 4 HOLES 1.391 (35.33) 2.550 (64.77) CL -34B Front Mount 57 DPXMA/ME (ARINC 404) and DPXNA/NE Shell Dimensions (continued) DPX3 Panel Cutouts All tolerances .015(0.38) unless otherwise noted. 1.437 (36.50) 1.437 (36.50) .718 (18.24) .120 (3.05) DIA. 6 HOLES .120 (3.05) DIA. 6 HOLES .125 R. TYP. (3.18) .718 (18.24) CL 2.013 (51.13) 2.013 (51.13) 3.740 (95.00) CL 3.740 (95.00) CL 3.220 (81.79) 4.026 (102.26) 4.026 (102.26) 1.780 (45.21) 1.260 (30.00) 1.780 (45.21) Front Mount Rear Mount DPX4 Panel Cutouts All tolerances .015(0.38) unless otherwise noted. 3.640 (92.46) 3.120 (79.25) 3.770 (95.76) 1.391 (35.33) CL 2.783 (70.69) .120 (3.05) DIA. 10 HOLES 1.391 (32.33) 2.500 (63.50) 2.500 (63.50) CL 1.980 (50.29) 2.783 (70.69) .125 R. TYP. (3.18) .930 (23.62) .120 (3.05) DIA. 10 HOLES 1.648 (41.86) .930 (23.62) 1.648 (41.86) Front Mount Rear Mount Dimensions shown in inches (mm) Specifications and dimensions subject to change 58 www.ittcannon.com DPXMA/ME (ARINC 404) and DPXNA/NE Polarization Two Post Type Connector Plug (Male) Right Post Position Last Post Right Post COUPLING MECHANISM 01 4 4 01 1 1 02 5 4 02 1 6 RIGHT POST 03 6 4 03 1 5 04 2 4 04 1 3 05 3 4 05 1 2 06 4 3 06 2 1 07 5 3 07 2 6 08 2 3 08 2 3 09 3 3 09 2 2 10 4 2 10 3 1 11 2 2 11 3 3 12 3 2 12 3 2 13 2 1 13 4 3 14 3 1 14 4 2 15 2 6 15 5 3 B Left Post TOP Connector Receptacle (Female) Position A LEFT POST DPX2-33F or 33M B LEFT POST TOP COUPLING MECHANISM A RIGHT POST DPX2-34F or 34M Face View of Engaging End The last two digits in the DPX nomenclature (ex: DPXB-8-33B-0014) refer to the polarizing post position. When the last two digits are omitted it means the polarizing posts will not be assembled and position number is not stamped on the connector. This allows the customer to position the posts themselves and then stamp the appropriate number on the shell. If the last two digits are made 00 it means the polarizing posts are deleted. DPXNA/NE Polarization 1 2 3 4 5 6 Face View of Engaging End Dark areas represent post SAE-AS81659 requires that polarizing post be shipped unassembled with the connector. The user then assembles the post in the preferred position and marks the position number on the connector. All DPXNA and DPXNE connectors shall be sold this way. The position number will not be marked. LEFT KEY LEFT POST CENTER KEY TOP CENTER POST RIGHT KEY LEFT POST RIGHTP OST CENTER POST RIGHTP OST DPXB-34 DPX2-33B DPXB-33 LEFT POST CENTER POST TOP TOP LEFT KEY LEFT POST CENTER KEY TOP CENTER POST RIGHT KEY RIGHTP OST RIGHTP OST DPX2-34B DPX3-33 DPX4-33 The last two digits in the four-digit dash number refer to the polarizing post position. The polarizing posts will be shipped unassembled with the connector assembly. The position number is not stamped on the connector. This allows the customer to position the posts themselves and then stamp the appropriate number on the shell. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 59 DPXMA/ME (ARINC 404) and DPXNA/NE Polarization (continued) Three Post Type LEFT POST Connector Plug CENTER POST RIGHT POST DPXB-33 TOP LEFT POST CENTER POST RIGHT POST DPX3-33 TOP B LEFT POST CENTER POST A RIGHT POST DPX2-33A or 33B LEFT POST CENTER POST RIGHT POST A DPXB-34 TOP LEFT POST OR KEY CENTER POST OR KEY B RIGHT POST OR KEY DPX2-34A or 34B LEFT POST CENTER POST TOP RIGHT POST DPX4-33 Position 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Left Post Center Post Right Post No Polarization Hardware 1 1 1 2 1 1 3 1 1 4 1 1 5 1 1 6 1 1 1 1 6 2 1 6 3 1 6 4 1 6 5 1 6 6 1 6 1 1 5 2 1 5 3 1 5 4 1 5 5 1 5 6 1 5 1 1 4 2 1 4 3 1 4 4 1 4 5 1 4 6 1 4 1 1 3 2 1 3 3 1 3 4 1 3 5 1 3 6 1 3 1 1 2 2 1 2 3 1 2 4 1 2 5 1 2 6 1 2 1 2 1 2 2 1 3 2 1 4 2 1 5 2 1 6 2 1 1 2 6 2 2 6 3 2 6 4 2 6 5 2 6 6 2 6 Connector Receptacle Left Left Center Right Position Position Post Post Post Post 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 3 3 3 2 2 2 2 2 2 1 1 1 1 1 1 6 6 6 6 6 6 5 5 5 5 5 5 4 4 4 4 4 4 3 3 3 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 Center Post Right Post No Polarization Hardware 4 4 4 4 4 3 4 4 2 4 4 1 4 4 6 4 4 5 5 4 4 5 4 3 5 4 2 5 4 1 5 4 6 5 4 5 6 4 4 6 4 3 6 4 2 6 4 1 6 4 6 6 4 5 1 4 4 1 4 3 1 4 2 1 4 1 1 4 6 1 4 5 2 4 4 2 4 3 2 4 2 2 4 1 2 4 6 2 4 5 3 4 4 3 4 3 3 4 2 3 4 1 3 4 6 3 4 5 4 3 4 4 3 3 4 3 2 4 3 1 4 3 6 4 3 5 5 3 4 5 3 3 5 3 2 5 3 1 5 3 6 5 3 5 Position 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 Left Center Right Post Post Post 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 2 2 2 3 3 3 3 3 3 4 4 4 4 4 4 5 5 5 5 5 5 6 6 6 6 6 6 1 1 1 1 1 1 2 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 1 6 5 4 3 2 The last two digits in the DPX nomenclature (ex: DPXB-8-33B-0014) refer to the polarizing post position. When the last two digits are omitted it means the polarizing posts will not be assembled and position number is not stamped on the connector. This allows the customer to position the posts themselves and then stamp the appropriate number on the shell. If the last two digits are made 00 it means the polarizing posts are deleted. Face View of Engaging End Dimensions shown in inches (mm) Specifications and dimensions subject to change 60 www.ittcannon.com BKA and DPX Contacts Termination Tooling Data Tool Part Number Size Pin Socket 2222* 030-2259-000 2020HD 030-2273-000 MIL Spec ITT Cannon 031-1287-000 M22520 /2-01 995-0001 -584 031-1302-000 M22520 /2-01 Selector BKA & DPX (LIF) Crimp Contacts Locator Part Number Insertion/Extraction Tooling MIL Spec MIL Spec ITT Cannon Insertion 3 3 4 M22520 /2-23 995-0002 -015 M81969 /1-01 995-0001 -584 6 7 M22520 /2-08 995-0001 -604 M81969 /1-02 - Extraction Ins./Ext A W G Wire Size Insul Dia. Max. Strip Length CIT-DPXMA-22-1 CET-DPXMA-22 (980-0004-804) Metal Metal Metal Tip (070256-0000) (070317-0000) 26 24 22 .054 (1.37) .130/.110 (3.30/2.54) (980-0004-805) Metal Tip 22 20 .071 (1.8) .167/.147 (4.24/3.73) - 1616 030-2280-000 031-1303-000 M22520 /1-01 995-0001 -585 4 5 6 M22520 /1-02 995-0001 -736 M81969 /1-03 - CET-16-9 (980-0004-806) Plastic Metal Tip (323-7001-000) 20 18 16 .103 (2.62) .270/.230 (6.86/5.84) 1212 030-2286-000 031-1308-000 M22520 /1-01 995-0001 -585 7 8 M22520 /1-11 995-0002 -027 M81969 /1-04 - CET-12-4 Plastic CET-12 Plastic (323-7002-000) (274-7003-000) 14 12 .135 (3.43) .270/.230 (6.86/5.84) *Contacts used in BKA connectors are as follows, Size 22 Pin contacts are used in the Plug, Socket in the receptacle. All other sizes the Pin is used in the receptacle and socket is used in the Plug. DPX Crimp Contacts Contact Size Part Number Type 2222 DPXMA/ME DPXNE/NA* Pin 030-1975-007 030-1975-008 Socket 031-1113-008 031-1113-008 Pin 030-9081-000 2020 Socket 031-9134-001 Pin 030-9081-003 1212 0808 0406 Socket 031-9134-004 031-1047-003 Pin 030-9083-001 030-9083-012 Socket 031-9206-004 031-1271-000 Pin 030-1909-001 030-1909-002 Socket 031-1059-001 031-1059-003 Pin 030-1908-001 Socket 031-1154-000 Pin 030-2049-000 Socket 031-1151-000 Crimp Tool Part Number Locator Part Number Insertion/ Extraction Tool 22, 24, 26 M22520/2-01 M22520/2-23 CIT-DPXMA-22 M81969/1-01 20, 22, 24 M22520/2-01 MS-3191-1 MS-3191-3 M22520/2-02 Std. Locator Std. Locator M22520/2-01 CIET-20 (274-7001-000) 20, 22, 24 M22520/2-08 Standard CIET-20 M81969/1-02 (980-0004-805) 16, 18, 20 M22520/1-01 MS-3191-1 M22520/1-02 Std. Locator CIET-16 (274-7002-000) 12, 14 M22520/1-01 M22520/1-11 CIET-12 (274-7003-000) 8 CBT-600* CBT600B* CCH8-1 Head CCHP-8-6 CET-8-2 (323-7004-000) 6 CBT-600* CBT600B* CCH4-1 Head CCHP-4-8 CET-4-8 (323-7008-000) 030-1892-004 2020HD 1616 Wire Accom. *Contacts used in DPXNE/NA connectors are tested to and meet AS39029 requirements. The crimp contacts are shipped with the connector, not installed. Additional contacts may be ordered using the part numbers listed below. All tools must be purchased separately. The insertion/ extraction tools listed are plastic type. Consult your account representative for more durable metal tools. Crimp Tooling Size Alloy Alumel 2222 Chromel Alumel 1616 Chromel Type Part Number Pin 030-1975-009 Socket 031-1113-009 Pin 030-1975-010 Socket 031-1113-010 Pin 030-1897-000 Socket 031-1034-000 Pin 030-1898-000 Socket 031-1035-000 MIL Spec ITT Cannon M22520 /2-01 995-0001-584 M22520 /1-01 995-0001-585 Selector BKA & DPX Thermocouple Contacts Locator Part Number MIL Spec ITT Cannon 3 3 4 M22520 /2-23 995-0002-015 M81969 /1-01 4 5 6 M22520 /1-02 995-0001-736 M81969 /1-03 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com Insertion/Extraction Tooling MIL Spec 61 Insertion Extraction Ins./Ext A W G Wire Size Insul Dia. Max. Strip Length CIT-DPXMA-22-1 CET-DPXMA-22 (980-0004-804) Metal Metal Metal Tip (070256-0000) (070317-0000) 26 24 22 .054 (1.37) .130/110 (3.30/2.54) CET-16-9 (980-0004-806) Plastic Metal Tip (323-7001-000) 20 18 16 .103 (2.62) .270/.230 (6.86/5.84) - BKA and DPX Contacts Termination Tooling Data (continued) Printed Circuit Contacts BKAF and DPX Printed Circuit Solder Post Socket Contacts Size 22 with .025(6.35) Dia. Printed Circuit Tails-Receptacle Only The new low insertion force, front-insertable, front-removable #22 socket contacts with .025(6.35) dia., PC tails are now available for use in the BKAF non-environmental receptacle version only. These contacts can be sold separately or they can be supplied with a connector (see How to Order). Use part numbers shown in the table on the right when ordering separately. Also Applies to DPX F106 layout BKAD/F Solder Post, Power Pin Contacts (Captive)-Receptacle Only. Contact Supplied Installed Mod. Min. Post Extension SE 031-1352-000 .150 (3.81) SF 031-1352-001 .250 (6.35) SG 031-1352-002 .375 (9.52) SH 031-1352-003 .500 (12.70) Contact Supplied Installed Mod. Contacts are captivated between two unbonded insulator halves. Part Number CET-BKAF 22S 070393-0000 Contact Size Part Number Post Dia. 20HD 030-2358-000 .032 (0.81) 16 030-2357-000 .050 (1.27) 12 030-2356-000 .081 (2.06) SE Extraction Tool Min. Post Extension* .150 (3.81) *Consult your account representative for other available lengths. BKAF Solder Post and BKAX PCB Pin Contact Front Release Installed Applies for BKAX 13W2 and 5W2 insert only. Contact Supplied Installed Mod. SF Front Release Pin Contacts Size 20 and 16 BKAX PCB pin contacts front release applies for all inserts except 13W2 and 5W2. Contact Supplied Installed Mod. Part Number Post Dia. 20HD 030-3287-000 .030 (0.76) 16HD 030-3287-001 .050 (1.27) 12HD 030-3287-002 .081 (2.06) 5 Coax 349-1052-002 .020 (0.51) .250 (6.35) Contact Size Part Number PC Tail Dia. Min. Post Extension SF 030-3296-001 20HD SG 030-3296-002 SF 030-3297-001 16 SG BKAF-ARINC 600 Size 22 Wrap Post Socket Contacts With .025(6.35) Square Wire-Wrappable Tails-Receptacle Only. Contact Supplied Mod. The new low insertion force, front-insertable, front-removable #22 socket contacts with .025(6.35) square wire wrappable tails are now available for use in the BKAF non-environmental receptacle version only. WB WC Min. Post Extension Contact Size 030-3297-002 Contact Supplied Installed Mod. 20HD 034 (0.86)/ .030 (0.76) .052 (1.32)/ .048 (1.22) Part Number Number of Wraps 031-1351-001 031-1351-002 Extraction Tool 317-1798-000 .300 (7.62) 317-1798-002 Extraction Tool .260 (6.60) 317-1788-000 .385 (9.78) .260 (6.60) 317-1798-002 .385 (9.78) Min. Post Extension Extraction Tool 2 .375 (9.52) 3 .500 (12.70) CET-22F 317-1798-001 These contacts can be sold separately or they can be supplied with a connector (see How to Order). Use part numbers shown in the table on the right when ordering separately. Dimensions shown in inches (mm) Specifications and dimensions subject to change 62 www.ittcannon.com BKA and DPX Contacts Coaxial Contact Data High Speed Coax Contacts Contact Size Receptacle Part Number Plug Part Number RF Cable P/N Rated Performance (GHz) 8 980-9501-015 980-9501-021 RG-405 32 8 980-9501-016 980-9501-022 RG-402 32 8 980-9501-017 980-9501-023 RG-142 12.4 8 349-1149-000 349-1087-007 RG-316 3 12 980-9501-018 980-9501-024 RG-405 40 16 980-9501-019 980-9501-025 LMR-100 6 16 980-9501-020 980-9501-026 RG-405 40 BKA Size 8 Coaxial Contacts BKA Size 8 Twinax Contacts Plug Connector Rear Release/ Rear Removable Crimp Contact Type Socket Part Number Plug Connector RF Cable Number Receptacle Connector Short Long Crimp RR-RR 349-1006-000 - - X M17/17600002 349-1081-001 - - X Tensolite Co. 24463/9 B017X-2 (LD) 349-1086-002 349-1149-000 RD316, RG316 RG179, RG187 RG188, KX22 S280W503-1 ASNE0639XY 349-1086-007 RG180, RG195 S280W503-2 349-1087-012 349-1086-008 RG178, KX21 RG196 ASNE0633WG 349-1007-000 349-1087-013 349-1084-011 RG405 Semi Rigid 349-1080-000 349-1087-007 349-1087-011 Engagement* Contact Type Socket Part Number Termination** Short Long 349-1084-000 - X X 349-1084-001 X - X 349-1084-002 - X X 349-1084-003 X - X Solder .250 (6.35) Crimp FR-RR Solder .250 (6.35) FR-FR .375 (9.52) RF Cable Number Receptacle Connector Receptacle Connector - PCB Contact Type Socket Part Number Termination** Contact Type Socket Part Number RG142, RG400 RG58, RG141 RG223, RG55U ASNE0293XF 349-1087-002 Engagement* FR-FR .375 (9.52) Engagement* Termination** Crimp FR-RR Solder .250 (6.35) Long Crimp RR-RR - - X X - X X Short FR-FR .375 (9.52) RF Cable Number M17/17600002 349-1080-001 - X 349-1080-002 X - 349-1080-003 - X 349-1082-000 X - X 349-1082-001 - X X 349-1088-001 - X X X Tensolite Co. 24463/9 B017X-2 (LD) X BKA Size 8 Ground Contacts Plug Connector Engagement* Receptacle Connector Termination** Contact Type Socket Part Number Short Long Crimp RR-RR 031-3300-000 - - X Crimp FR-RR Solder .250 (6.35) FR-FR .375 (9.52) Wire Size Contact Type Socket Part Number Short Long 8, 10 AWG 030-3306-000 - X 030-3306-001 - X 030-3676-000 - - *The electrical engagement of "Long" contacts is .150 (3.81) greater than the electrical engagement of "Short" contact. ** RR-RR indicates rear release, rear removal. FR-RR indicates front release, rear removal. FR-FR indicates front release, front removal. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com Engagement* 63 Termination** Crimp RR-RR Crimp FR-RR Solder .250 (6.35) FR-FR .375 (9.52) Wire Size X 8, 10 AWG X X BKA and DPX Contacts Coaxial Contact Data (continued) BKA Size 5 Coax Contact (Rear insertable/removable) Crimp Tooling Cable Accommodation Part Number Center Contact Outer Shell Tool Tool Pin (Receptacle Connector) Socket (Plug Connector) RG-58C/U BA-5903 (BG) 349-0014-000 349-0013-000 5021K1011 (Raychem) 349-0016-000 349-0015-000 RG-223 349-1060-000 349-1059-000 RG-400 349-1060-000 349-1003-000 RD-316 349-1004-002 349-1004-000 RD-316 DS 349-1004-002 Locator MIL Spec ITT Cannon Daniels M22520/2-01 995-0001-584 K-345 MIL STD ITT Cannon ITT Cannon Frame Jaw Complete Tool M22520/5-01 M22520/5-45B CCT-HX3-156 Extraction Tool CET-C8 323-7011-000 995-0002-049 M22520/10-01 M22520/10-23 349-1004-000 with BOOT Crimp Center Contact-Conforming to ARINC 600 BKA Size 12 Shielded Contact (Rear insertable/removable) Crimp Tooling Cable Accommodation Part Number Center Contact Tool Pin (Receptacle Connector) Socket (Plug Connector) RG-196A/U 249-1767-000 249-2203-001 5071 (HW) 249-1767-001 249-1768-001 RG-174/U 249-1767-005 249-1768-000 BMS-1348 (BG) 249-1767-008 249-2203-000 MIL Spec Outer Shell Tool Locator ITT Cannon MIL STD Daniels ITT Cannon K-182 995-0002-051 M22520/2-01 995-0001-584 Frame Jaw M22520/1-01 K-644 Extraction Tool ITT Cannon Complete Tool M22520/10-05A 995-0001-071 MIL Spec ITT Cannon M81969/28-02 CET-12-4 Plastic 323-7002-000 995-0002-050 BKA Size 1 Modified Coaxial Contacts (4W4 Layout Only) Captive No Tool Required Plug Connector Coax Cable Accommodation Part Number RG214 AA-5886 Receptacle Connector Replacement Termination Kits Coax Solder Type Crimp Type Cable Accommodation Part Number 349-1043-001 320-1066-000 320-1066-016 RG316 DS 349-1051-002 349-1048-000 320-1066-002 320-1066-018 RG142 349-1044-000 Various 349-1042-000 RG393 349-1051-000 ECS 311201 349-1046-000 AA-5887 Style 320-1066-003 320-1066-019 320-1066-001 320-1066-017 349-1049-000 320-1066-004 320-1066-013 AA-5888 349-1050-000 320-1066-005 320-1066-014 RG142 349-1047-000 320-1066-006 320-1066-015 Various 349-1047-001 - - Straight TNC Adapter Replacement Termination Kits Style Straight SMA Adapter Solder Type Crimp Type 320-1066-008 320-1066-007 - N/A - Customer Use Drawings: Coax contacts 349-1051-002 and 349-1044-000 are located on customer use drawing #349-0000-304 Coax contacts 349-1042-000 is located on customer use drawing #320-1042-000 Customer Use Drawings: All Coax contacts (except 349-1047-001) customer use drawing #349-0000-305 Crimp termination kits: Customer use drawing #320-0000-305 Solder termination kits: Customer use drawing #320-0000-304 Dimensions shown in inches (mm) Specifications and dimensions subject to change 64 www.ittcannon.com BKA and DPX Contacts Coaxial Contact Data (continued) BKA Size 1 Coax Contacts (71W1 Layout Only) Captive No Tool Required Plug Connector Coax Cable Accommodation Part Number Style Receptacle Connector Replacement Coax Termination Kit RG-9/U 249-1522-000 249-1522-010 NSA 935354 NSA 935355 - 249-2202-000 RG-58/U RG-142/U 249-1882-000 RG-402/U 249-1885-002 320-0051-000 RG-214/U 249-5123-000 249-5027-013 RG-115/U 249-5123-001 249-5027-015 Straight Replacement Coax Body Assembly Cable Accommodation 021-0144-004 249-1882-001 021-0144-011 021-0144-008 Same standard coax contacts as used in DPX (ARINC 404) connector series. Coax Part Number Style Replacement Coax Termination Kit RG-9/U RG-214/U 249-1521-000 249-1521-002 NSA 935354 NSA 935355 - 249-2201-000 RG-55/U RG-58/U RG-142/U RG-400/U 249-1554-000 RG-58/U RG-142/U RG-225/U 249-1604-001 RG-402/U UT-141 249-1604-002 RG-402/U UT-141 249-5027-008 SMA Jack Termination 249-5027-017 Replacement Coax Body Assembly 021-0144-000 Straight 90 249-1554-002 021-0144-003 249-1604-003 021-0144-006 249-5027-016 021-0144-001 - - Straight BKA Size 1 Coax Contacts (71W1A/B and 2W2 insert modifier - "M") Captive No Tool Required Plug Connector Cable Accommodation Standard Size 1 Part Number RG-214/U RG-393/U 349-0017-000 BA-6903 Receptacle Connector Modular Size 1 Part Number Termination Kit for Modular Size 1 Coax 349-1053-003 320-1066-000 - - 349-1053-007 320-1066-003 5012H3012 (Raychem) 349-0018-000 - - RG-142B/U 349-0005-000 349-1053-006 320-1066-006 RG-402/U UT-141 349-0007-000 - Straight Part Number RG-142B/U 349-0021-000 RG-402/U UT-141 349-0022-000 SMA Jack Termination 349-0023-000 RG-214/U RG-393/U BA-6903 (BG) 349-0002-000 5012H3012 (Raychem) 349-0004-000 AA-5888 349-1053-008 349-1053-005 - RG-142B/U 349-0006-000 AA-5886 349-1053-004 320-1066-002 349-0008-000 349-1053-003 - RG-402/U UT-141 ECS-311201 349-1053-002 320-1066-001 AA-5887 349-1053-001 320-1066-004 Adam Russell PC-38 349-1053-000 - TNC - 349-1052-003 Designed to be interchangeable with contacts made by other manufacturers. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 65 Style Right Angle Straight ECS-310801 BSX-7004-502 320-1066-005 Style Cable Accommodation BKA and DPX Contacts Coaxial Contact Data (continued) DPX Solder Coaxial/Power Contact Data (Retained by Captive Insulator Assembly) Coaxial contacts are supplied with the connector Contact Type Code/Rear Extension from Insulator .579 (14.71) .209 (5.31) .067 (1.70) DIA. .206 (5.23) DIA. .250 (6.35) DIA. .181 (4.60) .768 (19.51) A I .735 (18.67) .209 (5.31) .106 (2.69) DIA. M .127 (3.23) DIA. .140 (3.56) DIA. Z .237 (6.02) .364 (9.25) .093 (2.36) DIA. .040 (1.02) DIA. B J .616 (15.65) .209 (5.31) .125 (3.18) DIA. N .085 (2.16) DIA. .750 APPROX. (19.05) 4.58 (11.63) .224 (5.69) DIA. C K .209 (5.31) O AB 1.250 APP. (31.75) .117 (2.97) .440 (11.18)D IA .149 (3.78) DIA. D Contact Type Code AA L R Part Number Cable Accommodation Layout Accommodation 249-0671-000 RG-187/U, RG-188/U C7A, B16C3, G25C3, C30C4, A32C2, L40C1 249-0703-000 RG-180/U, RG-195/U C7B, J25C3, C16C3, C32C2, 40C1 249-1882-000 249-0750-000 RG-55/U, RG-58/U, RG-223/U C7H, G16C3, F25C3, D32C2, F40C1 D 249-1885-002 249-0518-000 RG-59/U C7J, H16C3, H25C3, F32C2, E30C4, E40C1 I 249-5123-000 249-0353-000 RG-7/U 10C3 J 249-5123-001 249-0268-000 RG-55/U, RG-58/U, RG-223/U A10C3 K 249-0583-000 024-0015-000 253-0120-000 249-0591-000 024-0015-000 253-0120-000 RG-187/U, RG-188/U 25C3, 32C2, J16C3, A40C1, C7, C7D A40C1 pin only, use C40C1 for socket Pin Socket A 249-1522-000 B - C L 330-0144-000 330-0145-000 7.5 amp #20 wire See Note 1 M 030-0056-010 031-0016-008 13 amp #16 wire See Note 2 8 N 030-0017-015 - 23 amp #12 wire O - 031-0059-008 23 amp #12 wire 8 R 249-1521-000 249-1522-000 RG-9/U, RG-214/U C2 Z 249-1624-000 249-1598-000 RG-58/U with Captive Contact C7AA, ZE16C3, Q25C3, A30C4, M32C2, J40C1 AA 249-1599-000 249-1622-000 RG-196/U with Captive Contact C7X, ZF16C3, R25C3, B30C4, N32C2, K40C1 AB 249-1554-000 249-1822-000 RG-58/U C2C NOTES: 1 Code L-10C3, A10C3,17, 23, 25C3, E25C3, F25C3, G25C3. H25C3,J25C3, Q25C3, R125C3, 30C4, A30C4, C30C4, D30C4, E30C4, 32, 32C2, A32C2, C32C2, 032C2, F32C2, M32C2, N32C2, Q32C2, 40, 40C1, B40C1, D40C1, E40C1, F40C1, H40C1, J40C1, K40C1, L40C1, 45, 57, 67, Dimensions shown in inches (mm) 2. Code M-B16C3, C16C3, G16C3, H16C3, M16C3, ZE16C3, ZF16C3, 26, 30C4, 32, 67 Specifications and dimensions subject to change 66 www.ittcannon.com BKA and DPX Contacts Coaxial Contact Data (continued) DPX Solder Cable Trim Dimensions Code Letter Inches Millimeters A B C A B C A .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 B .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 C .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 D .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 E .166/.146 .358/.318 .14 4.22/3.71 9.08/8.08 3.55 I .166/.146 .39 .166/.146 4.22/3.71 9.91 4.21/3.71 J .166/.146 .55 .166/.146 4.22/3.71 13.97 K .198/.178 .488/.428 .25 5.03/4.52 11.38/10.87 6.35 Z .08 .41 .23 2.03 10.41 5.84 B A C INNER CONDUCTOR DIELECTRIC 4.21/3.71 AA .11 .23 .195/.175 2.79 5.84 4.95/4.45 AB .238/.198 .233/.193 .447/.427 6.04/5.03 5.92/4.90 11.35/10.89 R .238/.198 .233/.193 .582/.542 6.05/5.03 5.92/4.90 14.8/13.8 BRAID JACKET DPX 404 Coaxial Cable Assembly ITT Cannon recommends resistance soldering for all solder contacts, particularly for RF cable where excessive heat will damage the dielectric. Wires should be pre-tinned. Bushing, endbells, and junction shells (where applicable) must be slipped over wire bundles before soldering is started. Consult factory for types not shown. The mechanical steps in wiring coaxials described below. For Codes A, B, C, D, and E Step 1 - Cut cable evenly. Trim to dimensions as shown in the table above. Care should be taken not to injure the conductor or dielectric. Step 2 - Remove inner contact from coaxial assembly and solder it to inner conductor of cable. INNERC ONTACT INNERC ONDUCTOR Step 3 - Push inner contact back into coaxial assembly. COAXIAL SHELL OUTERC ONDUCTOR Step 4 - Pull outer conductor over coaxial shell, and solder. JACKET Step 5 - Apply shrink sleeving after assembly. For Codes I and J Step 1 - Cut cable evenly. Trim to dimensions as shown in the table above.. Care should be taken not to injure the conductor or dielectric. Step 2 - Comb braid, tin conductor and remove flux. 2. Step 3 - Remove solder pot cover. Insert cable and solder conductor to contact. The dielectric should butt against contact solder pot. 3. Step 4 - Replace solder pot cover and solder braid to ferrule. Step 5 - Apply shrink sleeving after assembly. 4. For Codes K Step 1 - Cut cable evenly. Trim to dimensions as shown in the table above. Care should be taken not to injure the conductor or dielectric. Step 2 - Unscrew cap and remove spacer and inner contact from coaxial assembly. CAP SPACER Step 3 - Push cable through center of cap and spacer. CAP STRIP INNERC ONDUCTOR Step 4 - Solder inner. contact to inner conductor of cable. OUTER CONDUCTOR INNERC ONTACT Step 5 - Push inner contact back into coaxial shell assembly and attach cap. Step 6 - Separate outer conductor of cables into two pigtails 180 apart. Step 7 - Attach on pigtail to each end of cap strip and solder. Step 8 - Apply shrink sleeving after assembly. For Codes Z and AA Step 1 - Cut cable evenly. Trim to dimensions as shown in the table above. Care should be taken not to injure the conductor or dielectric. Step 2 - Solder inner conductor to coaxial contact through side slot in coaxial with OUTERS LEEVE CONTACT outer sleeve pushed back on cable. REAR INSULATOR SHELL FRONTI NSULATOR Step 3 - Pull sleeve forward over braid and solder through holes in sleeve. ASSY Step 4 - Solder sleeve to coaxial body. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 67 BKA and DPX Contacts Coaxial Contact Data (continued) DPXNA/NE LITTLE CAESAR Coax Contact Retention Assembly .610(15.49) .590(14.99) A A Dim. for Size #22 .130/.110(3.30/2.79) A Wire Strip Dimensions Arr. Used In (Size 5 Coax) 32W2M 40W1M 36W7 33W4 (Size 9 Coax) W8M 32W4M Part Number without Seal (NA) Part Number Sealed (NE) P-249-2071-000 249-2101-000 S-249-2076-000 249-2106-000 P-249-2072-000 249-2102-000 S-249-2077-000 249-2107-000 P-249-2073-000 249-2103-000 S-249-2078-000 249-2108-000 P-249-2074-000 249-2104-000 S-249-2079-000 249-2109-000 P-249-2075-000 249-2105-000 S-249-2080-000 249-2110-000 P-249-2081-000 249-2111-000 S-249-2086-000 249-2116-000 P-249-2082-000 249-2112-000 S-249-2087-000 249-2117-000 P-249-2083-000 249-2113-000 S-249-2088-000 249-2118-000 P-249-2084-000 249-2114-000 S-249-2089-000 249-2119-000 P-249-2085-000 249-2115-000 S-249-2090-000 249-2120-000 Cable Accommodation Seal 1 Seal 2 Ins. Dia. Size/Max. RG180 RG195U .158 (4.01) RG58 X .196 (4.98) RG142 X .196 (4.98) RG179 RG174, RG179, RG316 .111 (2.82) RG178 RG196 X .075 (1.90) RG180 RG195U .158 (4.01) RG58 X .196 (4.98) RG142 X .196 (4.98) RG179 RG174, RG179, RG316 .111 (2.82) RG178U RG196U X .075 (1.90) A' Trim Dim. .260(6.60) .250(6.35) .260(6.60) .250(6.35) .260(6.60) .250(6.35) .350(8.89) .330(8.38) .260(6.60) .250(6.35) .260(6.60) .250(6.35) .260(6.60) .250(6.35) .260(6.60) .250(6.35) .350(8.89) .330(8.38) .260(6.60) .250(6.35) Coaxials without the seal accommodates both Seal 1 and Seal 2 cables. Coaxials without the seal are utilized in DPXNE connectors supplied less the grommet (modification code: - 29**) and DPXNA connectors. Standard for the DPXNE/NA series is the A152 modification code indicates .00005 (0.0010) gold plating on coaxial contacts. Dimensions shown in inches (mm) Specifications and dimensions subject to change 68 www.ittcannon.com BKA and DPX Contacts Coaxial Contact Data (continued) DPXMA/ME (Crimp) Coaxial Contacts Codes: B, C, D, H, P .420 (10.67) .400 (10.16) .330 (8.38) .310 (7.86) A Z DIA. Cable Trim Dimensions Arr. Used In B16W3 25W3 32W2 40W1 Code Letter Cable Accommodation B *RG-58/U C D W8 32W4 H B16W3 25W3 32W2 40W1 P *RG-180/U RG-195/U RG-174/U, RG-187/U RG-179/U, RG-188/U RG-174/U, RG-187/U Part Number without Seal (MA)* Part Number Sealed (ME) P-249-1399-000 P-249-1399-002 The "X" dimensions is from the rear of the shell. Contact Retention Ring Loc S-249-1400-000 S-249-1400-002 P-249-1401-000 P-249-1401-002 S-249-1402-000 S-249-1402-002 P-249-1403-000 P-249-1403-002 S-249-1404-000 S-249-1634-000 *RG-58/U with nylon braid over jacket S-249-1608-000 Cable Accommodation Seal 1 Seal 2 RG58B X Ins. Dia. Size/ Max. A' Trim Dim. X Max. .200 (5.08) .460 (11.68) .760 (19.30) Ring Loc RG195 RG180B .158 (4.01)] .460 (11.68) .760 (19.30) Ring Loc RG179B RG174, RG179B, RG316 .113 (2.87) .460 (11.68) .760 (19.30) S-249-1404-002 P-249-1633-000 RG-179/U, RG-188/U Y DIA. X LITTLE CAESAR .592 (15.04) Ring Loc .760 (19.30) Y Dia. Z Dia. .128 (3.25) .211 (5.36) .118 (3.00) .201 (5.10) .128 (3.25) .166 (4.22) .118 (3.00) .156 (3.96) .072 (1.83) .121 (3.07) .062 (1.57) .111 (2.82) .072 (1.83) .121 (3.07) .062 (1.57) .111 (2.82) .128 (3.25) .235 (5.97) .118 (3.00) .215 (5.46) Crimp Tool Extraction Tool CA58073 CET-C4 (0388690004) CCT-HX4-524 CCT-408M CCT-HX4-524 CCT-408M CET-C8 (323-7011000) Crimp CA58073 CET-C4 (0388690004) IMPORTANT: These coaxials can only be used in the DPX*MAS or DPX*MB Connector Series. Please refer to assembly instructions on Page 71. DPXMA/ME (Crimp) Coaxial Contacts Code: S YD IA. X Arr. Used In Code Letter Cable Accommodation W8 32W4 S RG-55/U RG-142/U ZD IA. Part Number P-249-1958-000 S-249-1959-000 Contact Retention X Max. Little Caesar .592 (15.04) Contact Retention X Max. Little Caesar .500 (12.70) Y Dia. Z Dia. Crimp Tool Extraction Tool .130 (3.30) .238 (6.04) .120 (3.05) .228 (5.79) CA58073 CCT-HX3-156 CET-C8 (323-7011-000) Y Dia. Z Dia. Crimp Tool Extraction Tool .130 (3.30) .211 (5.36) .120 (3.05) .201 (5.10) CCT-HX4-524 CCT-408M CET-C8 (323-7011-000) DPXMA/ME (Crimp) Coaxial Contacts Code: G X ZD IA. Arr. Used In Code Letter Cable Accommodation W8 32W4 G RG-58/U YD IA. Part Number P-249-1631-000 S-249-1632-000 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 69 BKA and DPX Contacts Coaxial Contact Data (continued) DPXMA/ME (Crimp) Coaxial Contacts Code: J X ZD IA. YD IA. Arr. Used In Code Letter Cable Accommodation W16W3 25W3 32W2 40W1 J RG-58/U Part Number Contact Retention X Max. Ring Loc 798 (20.27) P-249-1388-000 S-249-1390-000 Y Dia. Z Dia. .130 (3.30) .273 (6.93) .120 (3.05) .263 (6.68) Y Dia. Z Dia. .260 (6.60) .356 (9.04) .254 (6.45) .349 (8.86) .205 (5.21) .356 (9.04) .199 (5.05) .349 (8.86) Crimp Tool Extraction Tool Solder CET-C4 (038869-0004) Crimp Tool Extraction Tool Buchanan 612991 CET 4-8 (323-7008-000) DPXMA/ME (Crimp) Coaxial Contacts Codes: V, AC YD IA. X Arr. Used In Code Letter Cable Accommodation V RG-115/U Part Number Contact Retention X Max. Little Caesar .800 (20.32) P-249-1956-000 Z DIA. S-249-1957-000 10W3 AC RG-58/U Little Caesar S-249-1977-000 .800 (20.32) DPXMA/ME (Crimp) Coaxial Contacts Codes: AB, AD, AE, AF, AG (Little Caesar Contact Retention) .610 (15.49) .590 (14.99) A X Arr. Used In Code Letter Cable Accommodation AB RG-180/U RG-195/U AD W8 32W4 AE AF AG SOCKET ZD IA. PIN YD IA. Part Number without Seal (MA) Part Number Sealed (ME) P-249-1982-000 P-249-1982-001 Contact Retention Cable Accommodation Seal 1 Seal 2 RG180B RG195 Ins. Dia. Size/Max. A' Trim Dim. .158 (8.89) X Max. Y Dia. Z Dia. .260 (6.60) .114 (2.90) .168 (4.27) S-249-1983-000 S-249-1983-001 .158 (8.89) .250 (6.35) .104 (2.64) .158 (4.01) P-249-2017-001 P-249-2017-000 .196 (4.98) .260 (6.60) .114 (2.90) .168 (4.27) S-249-2018-001 S-249-2018-000 .196 (4.98) .250 (6.35) .104 (2.64) .158 (4.01) P-249-2019-001 P-249-2019-000 .196 (4.98) .260 (6.60) .114 (2.90) .168 (4.27) .196 (4.98) .250 (6.35) .104 (2.64) .158 (4.01) .111 (2.82) .350 (8.89) .114 (2.90) .168 (4.27) .111 (2.82) .330 (8.38) .104 (2.64) .158 (4.01) .075 (1.90) .260 (6.60) .114 (2.90) .168 (4.27) .075 (1.90) .250 (6.35) .104 (2.64) .158 (4.01) RG-58/U RG58C Little Caesar RG-142/U RG-174/U, RG-187/U RG-179/U, RG-188/U *P for Pin. S for Socket Unsealed accommodates both Seal 1 & Seal 2 cables. For use with connector supplied less grommet (Code-29**, etc.). S-249-2020-001 S-249-2020-000 P-249-1633-004 P-249-1633-003 S-249-1634-003 S-249-1634-002 P-249-2061-001 P-249-2061-000 RG142B X RG174, RG316, RG179B RG178B S-249-2062-001 Extraction Tool Daniels HX4-210 CET-C8 (323 -7011-000) X RG179 RG-178/U RG-196/U Crimp Tool S-249-2062-000 .575 (14.60) X NOTE: * The A32W2 & A40W1 (Ring Type Retention); AW8 & A32W4 (LITTLE CAESAR Retention) Coaxial Contact arrangements have been redesigned to provide ease of insertion/ removal of the coaxial contacts. Sealing is accomplished with the addiction of sealing sleeves provided with the coaxial contact assembly. * The "X" dimension is taken from the rear of the shell. Dimensions shown in inches (mm) * Codes G and S are inactive for new design. Use codes AD and AE. Specifications and dimensions subject to change 70 www.ittcannon.com BKA and DPX Contacts Coaxial Contact Data (continued) DPX Coaxial Contact Assembly Recommendations (For Codes B, C, D, J, K, P) 1. Center contact, rear insulator, crimp ring, support bushing and seal sleeve are packaged separately and shipped with the coaxial assembly. 2. Use impact extraction tool no. CET-C4 (038869-0004). An insertion tool is not required. (See Item 4). 3. Cable Assembly Instructions Step 1 - If applicable, determine which portion of seal sleeve should be used. If seal 2 is used, cut off seal 1 portion Step 2 - In sequence, place seal sleeve, support bushing and crimp ring over cable jacket. Step 3 - Trim cable per illustration. Step 4 - Place rear insulator over dielectric. Step 5 - Solder innerconductor to center contact. Step 6 - Insert soldered cable firmly into coaxial with shielding over coaxial shell. Step 7 - Pull crimp ring forward until stopped and crimped. Step 8 - Insert coaxial assembly into connector until engaged. Push support bushing into grommet until shoulder rest on tubular extension. Then pull seal sleeve forward until it is snug against grommet. Sealed Without Seal (For Codes B, C, D, J, K and P) SEAL 2 SEAL 1 BUSHING SOCKET SEAL SOCKET PIN BUSHING PIN 4. To extract coaxial, push back seal sleeve and support bushing. Then push out coaxial from engaging end with CET-C4 (038869-0004) impact tool. 5. When crimping with CA58073 crimp tool, care should be taken to avoid flaring the front end of the crimp ring. Place Crimp jaw so that the second tooth of the indentors is over the end of the crimp ring. 6. To facilitate extraction of contacts and avoid splaying the length of free cable adjacent to the rear surface of the connector should not be less than 2.000 (50.80). DPX Coaxial Contact Assembly and Extraction Recommendations 1. Use Crimp Tool No. DIE Y211 (995-0002-249), Tool M22520 / 5-01 (995-0001-761). Without Seal Sealed 2. Use extraction tool No. CET-C8. An insertion tool is not required. (See Note 5). 3. Center contact, rear insulator, crimp ring, support bushing (not applicable to RG58/RG142 coaxials), seal sleeve, front insulator, shell and ferrule are shipped unassembled in a common container. 4. Cable Assembly Instructions: Step 1 - If applicable, determine which portion of seal sleeve should be used. If seal 2 is used, cut off seal 1 portion Step 2 - In sequence, place seal sleeve, support bushing and crimp ring over cable jacket. Step 3 - Trim cable per illustration on Page 68. Step 4 - Comb out braid and flare out ends to permit entry of ferrule. Step 5 - Complete termination per illustration. a. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrule, if necessary. b. While holding ferrule in place pull crimp sleeve forward over braid until it is tight against shoulder an ferrule. Pull firmly against face of ferrule to make sure it is up tight. c. Trim dielectric to the .035 (0.89)/.030 (0.76) dimension. d. Carefully push inner conductor through rear insulator. e. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.71) dimension. f. Place contact over conductor and solder. g. Place front insulator over contact and then push assembly into coaxial shell. h. Place parts in jaw of crimp tool. Locate jaws at start of chamfer on crimp sleeve. Press sleeve firmly into coaxial shell and crimp. i. After assembled coaxial is inserted into connector, push support bushing into grommet until shoulder rests on tubular extension. Then pull sealing sleeve forward until it is snug on grommet. 5. To extract: coaxial, push back seal sleeve and support bushing. Slip cable into extraction tool. Push tool into insert until it contacts coaxial retaining shoulder. Grip both cable and tool with one hand and pull coaxial rearward out of insert cavity. 6. To facilitate extraction of contacts and avoid splaying, the length of free cable adjacent to the rear surface of the connector should not be less than 2.000 (50.80). Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 71 SEAL 2 BUSHING SEAL 1 SOCKET SEAL SOCKET BUSHING PIN PIN .035 (0.89) .030 (0.76) FERRULE BRAID .156 (3.96) .146 (3.71) CONTACT REAR INSULATOR FRONT INSULATOR .350 (8.89) APPROX. CRIMP AREA COAXIAL SHELL BKA and DPX Contacts Coaxial Contact Data (continued) DPX 404 Coax Contacts - DPXMA Crimp Coaxial Cable Assembly Recommendations LITTLE CAESAR Contact Assembly Data For Code S Step 1 - Trim cable to dimensions shown on Page 69. Step 2 - Complete termination per instructions as shown below. a. Solder inner conductor to coaxial contact with crimp ring over braid and rear insulator over inner conductor. b. Insert cable into coaxial with shell under braid. Crimp ring with Cannon crimp tool CA58073. For Codes G, H Step 1 - Trim cable to dimensions shown on Page 69. Step 2 - Complete termination per instructions as shown below. a. Solder inner connector to coaxial contact with crimp ring pushed back on cable. b. Insert cable into coaxial and pull ring forward over braid. Crimp ring with Cannon crimp tool CA58073-0001 or CCT-408M. After crimping, crimp ring must not exceed .252 (6.40) diameter. .680 (17.27) .660 (16.76) FERRULE JACKET For Code AC Step 1 - Trim cable to dimensions shown below. a. Trim jacket to .680 (17.27)/.660 (16.76) dimension. Then slide ferrule over braid until it stops against jacket, and comb out exposed portion of braid. b. Fold combed braid over ferrule as shown. Then trim dielectric to .070 (1.78)/.060 (1.52) dimension and slide rear insulator over dielectric until it presses against braid. c. Press insulator against braid and trim inner conductor to .247 (6.27)/.237 (6.02) dimension. Then place contact over conductor and crimp with MS3191-3 (do not use MS3191-1). Press parts firmly against locator during crimping operation. Step 2 - Complete termination per instructions as shown below. a. Place front insulator over contact. Push parts into coaxial shell. While holding parts firmly against stop shoulder in coaxial shell, place jaw of crimp tool at back end of shell and crimp. Use Buchanan crimp tool #612991 (.343 [8.71) across hex]. REAR INSULATOR .070 (1.78) .060 (1.52) Step 1 - Trim cable to dimensions shown below. a. Push ferrule under braid as far as it will go and press braid down tightly around ferrule. b. Solder ends of braid to ferrule by applying a small amount of solder. Avoid excess solder as it would cause braid to swell up. c. Remove any solder exceeding the .349 (8.86) max. diameter. d. Check the .075 (1.90) max. dielectric extension, retrim if necessary. Step 2 - Complete termination per instructions as shown below. a. Place rear insulator over dielectric and conductor into contact. b. Solder contact to conductor through access hole. c. Remove excess solder from outside of contact. d. Place front insulator over contact. e. Push parts into coaxial shell. f. While holding parts firmly against stop shoulder in coaxial shell, place jaw of crimp tool at back end of shell and crimp, use Buchanan crimp tool #612991 [.343 (8.71) across hex]. FRONT INSULATOR COAXIAL SHELL .400 APPROX. (10-16) For Code V CONTACT .247 (6.27) .237 (6.02) .070 (1.78) MAX. FERRULE SOLDERA LL AROUND .349 DIA. MAX (8.86) 0.75 MAX. (1.90) FRONTI NSULATOR .400 APPROX. (10.16) Dimensions shown in inches (mm) Specifications and dimensions subject to change 72 www.ittcannon.com BKA and DPX Contacts Coaxial Contact Data (continued) DPX 404 Coax Contacts - DPXMA Crimp Coaxial Cable Assembly Recommendations (continued) .610 (15.49) .590 (14.99) For Codes AB, AD, AE, AF and AG Step 1 - Trim cable as shown. .260 (6.60) .250 (6.35) Step 2 - Flare out ends of braid to permit entry of ferrule. Step 3 - Complete termination per instructions as shown below. a. Push ferrule under braid as far as it will go. Trim off braid extending beyond shoulder of ferrule, if necessary. b. While holding ferrule in place pull crimp sleeve forward over braid until it is tight against shoulder on ferrule. Push firmly against face of ferrule to make sure it is up tight. c. Trim dielectric to the .035 (0.89)/ .030 (0.76) dimension. d. Carefully push inner conductor through rear insulator. e. While holding rear insulator firmly against ferrule, trim conductor to .156 (3.96)/.146 (3.71) dimension. f. Place contact over conductor and solder. g. Place front insulator over contact and then push assembly into coaxial shell. h. Place parts in jaw of crimp tool. Locate jaws at start of chamfer on crimp sleeve. Press Sleeve firmly into coaxial shell and crimp. Use Daniels crimp tool HX4-210. Crimp Sleeve .035 (0.89) .030 (0.76) FERRULE .156 (3.96) .146 (3.71) CONTACT REAR INSULATOR .350 APPROX (8.89) CRIMPA REA FRONTI NSULATOR COAXIAL SHELL DPX Crimp Cable Trim Dimensions Code Letter Inches Millimeters A B C A B C B, C, D & P .420/.400 .460/.440 .330/.310 10.67/10.16 11.68/11.18 8.38/7.87 G .490/.470 .275/.255 .156/.136 12.45/11.94 6.98/6.48 3.96/3.45 H .581/.561 .345/.325 .156/.136 14.76/14.25 8.76/8.26 3.96/3.45 J .326/.306 .250/.230 .088/.068 8.28/7.77 6.35/5.84 2.24/1.73 S .678/.658 .275/.255 .156/.136 17.22/16.71 6.98/6.48 3.96/3.45 V .550/.540 .415/.405 AB, AC, AD, AE, AF, AG .250/.240 13.97/13.72 10.54/10.29 A B C INNERC ONDUCTOR DIELECTRIC 6.35/6.10 BRAID See Page 70 for Dimensions JACKET Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 73 BKA and DPX Contacts Coaxial Contact Data (continued) BKA & DPX Coaxial Cable Reference Guide RG/U Type Inner Conductor Dielectric Material DOD (Inch) 7 .0359 Air-space PE .250 9 .0855 55 .0320 58 .0320BC 59 .0253 Jacket Material PVC .280 PE .116 59B PE .0230 PVC .370 .080 .420 .140 .206 Max. .032 0.195 .029 .0253 .0840 142 .0359 142B .0390 174 .0189 Max Oper. Temp, Range (C) -40 + 80 Suggested Alt Cable 1,000 Use RG63B 4,000 Use RG214 -55 + 80 2,300 -40 + 80 .038 750 .250 PTFE Max Oper. Voltage (Volts RMS) .250 Max. .046 .375 .148 5,000 .206 Max. .047 .116 FEP .195 .050 -55 + 200 .060 PVC .100 .008 -40 + 80 1,500 .079 Max. .0054 -40 + 150 1,000 178 .036 179 0,057 KEL-F 179B .063 .0120 180 .103 FEP .100 KEL-F .141 Max. PTFE 180B 0.102 187 188 FEP 195 .102 PTFE .0120 196 214 .034 .0888 .285 PE PVC 223 .035 .116 225 .0936 .285 316 .0201 .060 393 .0936 .285 400 .0385 .116 402 .0360 .119 PTFE .145 Max. .110 Max . .060 .0201 .094 Max. FG Braid FEP None R,AC C, J Use RG58B J,AC,AD C, J, Z AB Use RG59B AF, T D Use up to 1000 MHz - - Use RG62A AF,T E - -55 + 250 Use RG115A Use RG142A - -55 + 150 1,200 -55 + 200 .155 Max. .020 .080 Max. .006 .425 .126 Size 5/9 Seal 1 - Size 1(71W1) Size 5 - Size 1(71W1) S,AE Size 5/9 Seal 1 Size 1(71W1) Size 1(71W1A) - - Size 1(71W1A) Size 5 Size 5/9 Seal 2 Size 5 Size 12 D,H,U, AF - Use RG178B E,R,K,AG, Size 5/9 Seal 1 Use RG1798 D,H,U, AF Size 5/9 Seal 1 Seal 2 - - - - C,AB B - AB - - Use RG179B Use RG316 D,H,U, AF A,K 1,500 Use RG180B CAB B - 1,000 Use RG178B E,R,K, L,AA,AG AA Size 5/9 Seal 1 R,AC - Size 1(71W1) Size 1(71W1A) C,J - - Size 5/9 Seal 2 Size 1(71W1) - Size 1(71W1A) 1,200 -55 + 250 Size 1(71W1) Use RG180B -55 + 200 .010 - V 1,500 .011 - Size 5/9 Seal 1 -40 + 150 .019 BKA* ARINC Type Coax E 1,900 .010 DPX NE/NA Military l S PE - Code Solder Type Coax Use RG55B Use RG71B FG Braid .116 Code Crimp Type Coax 1,900 0.242 .146 Air-space PE 71 115 Weight (lbs/ft) .032 62 62A O.D (Inch) Size 5 5,000 -40 + 80 - - .216 Max. .034 .430 .180 .102 .012 1,200 Use RG188A .390 .165 5,000 Use RG225 .195 .05 1,900 - - Size 1(71W1) .141 .032 2.500 Use RG142B - Size 1(71W1) Size 1(71W1A) 1,900 -55 + 250 -55 + 200 5,000 - - For BKA* DPX Series (Crimp, & Solder) Reference MIL-C-17D & DPX NE/NA AS81659 Series NOTE: This table is shown for reference only. ITT Cannon recommends that the above information be used as a guideline and may be subject to variation between various cable manufacturers. For specific information concerning the actual physical characteristics of a specific cable, contact the manufacturer. Dimensions shown in inches (mm) Specifications and dimensions subject to change 74 www.ittcannon.com BKA and DPX Contacts Accessories Junction Shells - DPX .837 (21.26) CABLE ENTRY .781 (19.84) 1.281 (32.54) 1.938 APPROX. (49.23) 1.282 (32.56) 2.437 (61.90) APPROX. 1.157 (29.39) 1.782 (45.26) Straight Junction Shell 1.281 (32.54) 1.875 +_. 031 (47.63 + _0 .79) 1.375 (34.93) 1.781 (45.24) 90 Angle Junction Shell 1.156 (29.36) 1.406 (35.71) 2.406 (61.11) .484 (12.29) 1.281 (32.54) 1.843 (46.81) 2.312 (58.72) 1.156 (29.36) 1.906 (48.41) .937 (23.80) .406 APPROX. (10.31) CLINCH NUTS CABLE ENTRY 1.156 (29.36) .125 R. TYP. (3.18) .187 R. TYP. (4.75) 1.062 (26.98) 90 Angle DPX2 Junction Shell (Side Outlet) 3.406 (86.51) 2.843 (72.21) Diecast Straight Junction Shell (DPXA Only) 1.406 (35.71) .812 (20.62) 2.468 (62.69) 1.906 (48.41) 1.281 (32.54) 2.500 (63.50) 1.906 (48.41) 2.312 (58.72) CABLE ENTRY .125 R. TYP. (3.18) CABLE ENTRY .932 (23.67) .187 R. TYP. (4.75) 1.281 (32.54) 1.406 (35.71) Diecast Straight Junction Shell - Long (DPXA Only) Diecast 90 Angle Junction Shell (DPXA Only) Junction Shell Style Part Number Straight Junction Shell* DPXA DPX2 20745-21 20745-8 90 Angle DPXA (Right) DPXA (Left) DPX2 (Right) DPX2 (Left) 20745-22 20745-23 20745-10 20745-11 90 Angle DPX2 Junction Shell (Side Outlet) DPX2 20745-12 Diecast Straight Junction Shell (DPXA Only) DPXA 22017 Diecast Straight Junction Shell - Long (DPXA Only) DPXA 22017-2 Diecast 90 Angle Junction Shell (DPXA Only) DPXA 22017-1 * DPX2 Junction Shells are also used on DPXB connectors. Diecast junction shells may be used on DPXA connectors. They have 4-40 NC-2B tapped mounting holes for attaching to the shell mounting hardware. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 75 BKA and DPX Contacts Accessories (continued) Sealing Plugs - DPX and BKAE Environmental Connectors Only Material: Teflon (All others thermoplastic) A B Contact Size Part Number Color A B C 22 225-1013-000 Black .063 (1.6) .040 (1.1) .469 (12) 20 225-0070-000 Red .085 (2.2) .053 (1.3) .800 (20.4) 16 225-0071-000 Blue .125 (3.2) .074 (1.8) 1.447 (36.8) 12 225-0072-000 Yellow .165 (4.2) .120 (3.1) 1.416 (36) #5 and #9 Coax 225-0090-000 White .165 (4.2) .287 (7.3) .835 (21.3) 8 225-1059-000 White .359 (9.2) .269 (6.9) .528 (13.5) B A C C Filler Plugs - DPX and BKAD Non-Environmental Connectors Only Material: Teflon (All others thermoplastic) B A C B Contact Size Part Number Color A B C 22 225-0094-000 Black .069 (1.7) .051 (1.3) .420 (10.7) 20 225-0095-000 Red .083 (2.1) .069 (1.7) .350 (8.9) 16 225-0096-000 Blue .131 (3.3) .108 (2.7) .320 (8.1) 12 225-0097-000 Yellow .187 (4.7) .156 (4.0) .320 (8.1) #5 Coax (Pin) 225-0090-000 White .165 (4.2) .287 (7.3) .835 (21.3) #5 Coax (Socket) 225-0098-000 White .275 (7.0) .251 (6.4) .450 (11.4) A C Size 8 Pin Filler Plug FR-FR 225-1065-000/-001 short (flush with insulator) Size 8 Pin Filler Plug RR-RR 225-1066-000 Size 8 Socket Filler Plug RR-RR 225-1069-000 Size 8 Pin & Socket Filler FR-RZ 225-1072-000 (plastic)/-001 nickel/metal Dimensions shown in inches (mm) Specifications and dimensions subject to change 76 www.ittcannon.com BKA and DPX Contacts Accessories (continued) BKA Cavity Reducers Part Number Description 021-8756-000 Pin 021-8757-000 Socket #5 Coax to #12 Contact Cavity reducers are available when additional circuits are required for size 12 power contacts. These reducers, having the internal configuration of size 12 power contact, are inserted into the size 5 coaxial insulator cavity to create size 12 power contact cavity. (Non removable) BKA Dust Caps Part Number Description 025-1121-001 BKAD 1-A & B-Plug 025-1122-001 BKAD 1-C-Plug 025-1123-001 BKAD 2&3-A & B-Plug 025-1124-001 BKAD 2&3-C-Plug 025-1155-001 BKAD 1-A&B-Receptacle 025-1156-001 BKAD 1-C-Receptacle 025-1157-001 BKAD 2&3-A & B-Receptacle 025-1158-001 BKAD 2&3-C-Receptacle Conductive dust caps protect against static electricity Note: For plug connectors with EMI grounding springs (Mod22) use the following dust cap part numbers: BKA Size 1 plug 025-1218-001, BKA Size 2 plug 025-1218-000 DPX Dust Caps Part Number Description 025-0767-001 DPXB-60-1 for 34 Shell 025-0749-001 DPX-59-1 for 33 Shells Conductive dust caps protect against static electricity Polarization Kits BKA Polarization Kits consist of: 3 Keys or Posts, 2 Screws and a Retaining Plate DPX Polarization Kits consist of: Keys or Posts, Nuts, and Washers Connector Type BKA DPX Kit Kit Part Number Key 320-1067-000 Post 320-1067-003 Key 320-1067-020 Post 320-1067-019 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 77 Material/Finish Zinc Nickel/ Electroless Nickel BKA and DPX Contacts Accessories (continued) BKA (ARINC 600) Cross Reference-Part Number/Customer Use Drawings Description Contacts Component Part Number Customer Use Drawing Number Component Part Number Customer Use Drawing Number 030-1975-009 030-1975-009 030-1975-010 030-1975-010 249-1767-000 249-1521-002 249-1521-002 143-1906-000 249-1767-001 249-1522-009 249-1522-010 143-1906-001 030-2259-000 030-2259-000 249-1768-000 249-1522-010 249-1522-010 143-1907-001 030-2273-000 030-2273-000 030-2280-000 030-2280-000 249-2203-000 249-2203-000 249-1554-002 249-1554-002 143-1907-001 249-1521-000 249-1521-000 249-1604-003 249-1604-003 030-2286-000 030-2286-000 143-1908-000 249-1522-000 249-1522-000 249-1604-004 249-1604-004 030-2356-000 143-1908-001 030-2356-000 249-1522-002 249-1522-002 249-2201-000 249-1521-002 143-1909-000 030-2357-000 030-2357-000 249-1554-000 249-1554-000 249-2202-000 249-1522-010 143-1909-001 030-2358-000 030-2358-000 249-1604-000 249-1604-000 249-5027-013 143-1910-000 031-1113-009 031-1113-009 249-1604-001 249-1604-001 249-5027-007 143-1910-001 031-1113-010 031-1113-010 249-1604-002 249-1604-002 Replacement 249-5027-013 Coax 249-5027-015 Termination Kit 249-5027-016 249-5027-016 143-1911-000 031-1287-000 031-1287-000 249-1882-000 249-1882-000 320-0051-000 1250Y 143-1911-001 031-1302-000 031-1302-000 249-1882-002 1250Y 320-1066-000 031-1303-000 031-1303-000 249-1885-002 031-1308-000 031-1308-000 249-5027-008 249-5027-008 320-1066-002 249-5027-017 249-5027-017 320-1066-003 249-5123-000 249-5027-000 320-1066-004 143-1958-000 249-5123-001 249-5027-007 320-1066-005 143-1958-002 320-1066-006 143-1960-000 031-1351-000 031-1351-001 031-1351-002 031-0000-343 Description Size #12 Shielded Contact Size #1 Coax Contacts Customer Use Drawing Number 249-1767-000 249-1767-001 249-1768-000 Description 349-1053-000 031-1352-000 349-1053-001 025-1121-001 031-1252-000 349-1053-002 025-1122-001 349-1053-003 025-1123-001 349-1053-004 025-1124-001 031-0000-344 031-1352-003 349-0000-306 Coax Description Component Part Number Replaceable Inserts 320-000-305 143-1912-001 143-1913-000 143-2015-001 143-2016-000 021-0144-001 021-0144-001 349-1053-006 025-1156-001 021-0144-002 021-0144-002 349-1053-007 025-1157-001 021-0144-003 349-1053-008 025-1158-001 021-0144-004 349-1053-009 225-0094-000 143-2068-000 021-0144-006 349-1081-001 225-0095-000 143-2085-000 021-0144-008 021-0144-008 349-1081-002 021-0144-011 021-0144-011 349-1086-003 025-1155-001 349-0013-000 349-0000-000 349-1086-004 225-0098-000 349-0000-001 349-1087-001 225-0099-000 349-0015-000 349-0000-002 349-0016-000 349-0000-001 349-1003-000 349-1009-000 349-0000-301 For part numbers not listed, consult ITT for applicable customer-use drawing. Size #8 Coax Contacts 349-1087-003 TI_002_ Size_8_Inst. 143-0000-080 143-0000-079 143-0000-078 143-2016-001 025-0000-055 (Conductive Only) 143-2065-000 143-2066-000 143-2067-000 143-2085-001 225-0096-000 349-0014-000 143-0000-077 143-2015-000 3491053-005 225-0097-000 143-0000-081 143-1960-002 025-0000-054 (Conductive Only) 021-0144-000 Filler Plugs 143-0000-079 143-1913-001 021-0144-000 Replacement 021-0144-003 Coax Body 021-0144-004 Assembly 021-0144-006 Customer Use Drawing Number 143-1912-000 320-1066-001 031-1351-003 031-1252-002 Size #5 Coax Contacts Component Part Number 225-0000-014 143-2086-000 1247Y 143-0000-079 143-2086-001 225-1058-000 349-1087-004 225-0072-000 225-0000-006 349-1087-007 225-0090-000 225-0090-000 349-1088-001 Sealing Plugs 225-1013-000 349-1088-002 225-1014-000 349-1149-000 225-1015-000 225-0000-008 Dimensions shown in inches (mm) Specifications and dimensions subject to change 78 www.ittcannon.com DPK (83733-Style) Product Overview High Performance 83733-Style Temperature Ranges of -65 C to +200 C Environmental Resistant These high performance connectors are available in two shell sized with a variety of mounting configurations. There are 13 contact arrangements available accommodating from 18 to 185 standard contacts. The standard contacts are available in sized 12, 16, 20 and 22D. Shells are a die-cast aluminum alloy with electroless nickel finish. Insulators are a high grade, glass reinforced resin, conforming to MIL-M-14, which is engineered to be comparable to 83733-style. Silicone rubber is used for wire sealing grommets, interfacial and peripheral seals. The Cannon DPK series are high performance environment- resistant, rectangular connectors are designed to be comparable to 83733-style interconnects. They feature crimp snap-in contacts in the dependable LITTLE CAESAR rear release contact retention assembly. This field-proven assembly permits contacts to be inserted and extracted at the rear of the connector. Contacts are qualified to military specifications and are crimped with MIL-C-22520 crimp tools, using standard locators. The versatile DPK Connector is suitable for many applications, particularly where environment or thermal protection is mandatory and high reliability is a design requirement. Performance and Material Specifications Description Material Finish Shell Diecast aluminum alloy A-380 per QQ-A-591 Electroless nickel plate per MIL-C-26074, Class 3 Insulator Thermoplastic or Thermosetting Plastic N/A Gold over suitable underplate per AS39029 Contacts Copper alloy per QQ-C-533 Grommets and Seals Silicone base elastomer N/A Mounting Hardware Stainless steel/Alloy steel Passivate/Cadmium plate Mechanical Features Description Material Shell Sizes A (DPKA); B (DPKB) Coupling Friction, spring mount or jackscrew-coupling nut Contact Arrangements A-18,32,51,G131 B-48,64,78,101,59W7,71,71C15,161 G185 Contact Termination Crimp Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 79 DPK (83733-Style) Product Overview (continued) Electrical Performance Number of contacts: 18 thru 185 Sealing Range Wire Diameter Wire Accommodation (AWG) Min. 22D 22,24,26 .030(0.76) .060(1.52) 20 20,22,24 .040(1.02) .083(2.11) 16 16,18 .063(1.60 .103(2.62) 12 12,14 .081(2.06) .158(4.01) 12 Shielded RG-179/U .081(2.06) .158(4.01) Contact Sizes Altitude (feet) Equivalent Pressure (Tor) Contacts Size Amperage #12 23 #16 13 #20 7.5 #22 5 Max. Max. current carrying capacity of contacts Service Ratings (M&l) Mated Unmated M I M I Unmated 161 Arrangement Sea level - 1300 1800 1300 1800 1000 50,000 87.5 800 1000 550 600 350 70,000 35.5 800 1000 350 400 250 110,000 5.74 800 1000 200 200 150 Test Voltages (AC-RMS) Dimensions shown in inches (mm) Specifications and dimensions subject to change 80 www.ittcannon.com DPK (83733-Style) How to Order Product RoHS Version: Shell Style: Contact Modification: Contact Arrangement: DPK DPK DPK (83733-Style) R- RoHS Compliant Finish: Nickel A- Small Shell B- Large Shell G- 38999 Style contacts. Size 22D for DPKA-131 and DPKB-185 contact arrangements only W- 38999 Style contacts. Size 22D wrap posts for DPKA-131 and DPKB-185 layouts. .025 (0.63) square posts for .340(8.64); extension from grommet face Shell Size A 18, 32, 51 and 131 (MIL-STD-1531) Shell Size B 8, 64, 78, 101 59W7, 71, 71C15, 161 and 185 (MIL-STD-1532) Contact Type: R R P- Pin (Receptacle Connectors) S- Socket (Plug Connectors) Polarization (applicable to Mounting style A): *- Six-position shell polarization accomplished with Polarizing pins mounted on each end of shell flange. Available on mounting style A only Connector Mounting Style Connector: A- Two mounting holes .197(5.00) diameter (for either nuts or jackscrews ordered separately) and two polarizing posts. (Replaces Mounting Style B) C- Four MS24700-2 bushings, included for the receptacle F- Four (4) clinch nuts (No. 6-32 thread) G- Four .281(7.14) diameter holes (for MS24700-2 bushings or 231-0019-000 spring mounts) H- Two mounting hole flange. Two (231-0019-000) spring mounts on the plug and two MS24700-2 bushing mounts on the receptacle K- Four captivated, non-rotating spring mounts an the plug M- Two mounting hole flange. Two mounting holes .281(7.14) diameter (for MS24700-2 bushings or 231-0019-000 spring mounts) X- Two guide pins with two (231-0019-000) spring mounts on the plug and two guide sockets with two .197(5.00) diameter holes on the receptacle Y- Two guide sockets with two (231-0019-000) spring mounts on the plug and two guide pins with .197(5.00) diameter holes on the receptacle Z- Two staggered clinch nuts on the receptacle (No. 6-32 thread) 7- Standard product line, environment resistant Connector Modification Code: NOTE: DPK Series connectors are only offered with contacts at this time. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 81 A B - G G 131 185 P S * * G K - 7 7 DPK (83733-Style) How to Order (continued) Mounting Styles / Applications DPK connectors for rectangular or staggered mounting are available in both two- and four-spring mount assemblies, or the same shelf style may be ordered to accommodate bushing assemblies. In the spring mount version, the spring-loaded mechanism will compensate for a panel space variation of up to .070(1.78) while ensuring electrical and environmental integrity. DPK connectors are also available with polarizing posts, accommodations for jackscrews, and coupling nuts for cord-to-card and cord-to-panel applications. Another shelf style has two or four mounting holes fitted with captive clinch nuts. For mounting dimensions of the various mounting styles shown here, please refer to page 88. Style A Mounting style A is designed for cord-to-panel and cord-to-cord applications. Connectors are supplied with two polarizing posts installed and provisions for installation of two jackscrew assemblies (P/N 305-0007-000) or two coupling nut assemblies (P/N 335-0002-000). Mounting style A replaces Mounting Style B. Style K Mounting style K is designed for rack-to-panel applications. Connectors are supplied with four captivated, non-rotating spring mounts on the plug. Mounting style M is designed for rack-to-panel applications. Connectors are supplied with two .281 (7.14) diameter holes Style M which are staggered and will accommodate two MS24700-2 self-locking bushings (P/N 012-0515-000) or two spring mounts (P/N 231-0019-000). Style C Mounting style C is designed for cord-to-panel or rack-to-panel applications. Connectors are supplied with four MS24700-2 self-locking bushings (P/N 012-0515-000) on the receptacle and four spring mount assemblies (P/N 231-0019-000) on the plug. Style F Mounting Style F is designed for rack-to-panel applications. Connectors are supplied with four captive clinch nuts installed. Style X Style G Mounting style G is designed for rack-to-panel applications. Connectors are supplied with four .281(7.14) diameter holes which will accommodate either four MS24700-2 self-locking bushings (P/N 012-0515-000) or four spring mounts (P/N 231-0019-000). Mounting style X is designed for rack-to-panel applications where positive alignment is required before connectors are mated. Plug has two guide pins (P/N 320-1070-000) and two spring mounts (MIL-STO-1533); receptacle has two guide sockets (P/N 320-1069-000) and two .197 (5.00) dia. holes. Style Y Mounting style Y is identical to mounting style X, except the guide sockets (P/N 320-1069-000) are on the plug and the guide pin (P/N 320-1070-000) and springs are on the receptacle. Style Z Mounting style Z is designed for use in rack-to-panel applications. Connectors are supplied with two captive clinch nuts which are staggered. Style H Mounting style H is designed for rack-to-panel applications. Connectors are supplied with two .281(7.14) diameter holes which are staggered. Two spring mounts (P/N 231-0019-000) are on the plug end two MS24700-2 self-locking bushings (P/N 012-0515-000) are on the receptacle. 83733-Style Connector Type DPK Mtg. Style Mating 83733-Style Connector 83733-Style RECEPTACLE G PLUG DPK Mtg. Style K 83733-Style PLUG X RECEPTACLE X 83733-Style RECEPTACLE X PLUG X G 83733-Style PLUG K RECEPTACLE C 83733-Style RECEPTACLE C PLUG K 83733-Style RECEPTACLE F PLUG K F 83733-Style PLUG Y RECEPTACLE Y 83733-Style RECEPTACLE Y PLUG Y 83733-Style RECEPTACLE* M PLUG H 83733-Style RECEPTACLE* H PLUG H 83733-Style RECEPTACLE* Z PLUG H M 83733-Style RECEPTACLE H PLUG H Z * Not recommended for G131 and G185 layouts. Dimensions shown in inches (mm) Specifications and dimensions subject to change 82 www.ittcannon.com DPK (83733-Style) Contact Arrangements DPKA Arrangements 9 5 11 18 4 3 10 17 2 9 8 16 15 7 14 6 7 1 15 6 13 24 12 14 23 32 5 13 22 31 4 12 21 30 3 11 10 28 27 9 1 9 19 18 20 29 2 8 17 26 8 6 7 5 4 3 2 1 16 18 27 47 37 68 40 39 38 37 36 35 34 33 32 31 25 1 26 36 19 18 17 16 15 14 13 12 11 10 30 29 28 27 26 25 24 23 22 21 20 58 89 51 50 49 48 47 46 45 44 43 42 41 79 110 100 131 18 18 #12 Service Rating: I 32 32 #16 Service Rating: I 121 51 51 #20 Service Rating: I G131 131 #22D Service Rating: M DPKB Arrangements 10 11 24 25 38 48 23 36 37 47 46 8 9 22 35 45 34 44 6 7 20 21 33 5 18 19 32 4 30 31 14 15 29 43 28 13 27 41 42 19 18 17 16 15 1 2 3 16 17 22 5 12 GE 26 40 39 14 13 12 11 24 23 22 21 20 9 10 41 40 39 38 37 36 53 52 51 50 49 48 35 71 70 69 68 67 66 65 8 32 33 34 64 63 62 31 61 52 51 50 49 48 8 7 8 7 6 2 92 47 46 45 44 43 42 5 4 3 21 C 2 1 15 14 20 B 8 27 41 40 39 38 37 36 31 A 48 26 4 3 2 1 19 18 17 16 15 14 13 12 11 24 23 22 21 20 41 40 39 38 37 36 53 52 51 50 49 48 47 46 45 44 43 42 60 59 58 57 56 55 54 6 5 4 3 46 28 45 63 62 9 10 64 32 62 63 5 6 7 33 34 35 71 70 69 68 67 66 65 8 44 43 60 59 58 2 1 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 101 100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81 101 101 #20 Service Rating: I 20 25 15 57 56 55 54 54 53 52 51 70 69 68 78 77 76 75 26 52 1611 69 79 107 133 59 1541 49 1441 39 134 161** 161 #22 1000 VDC Face view of pin insert shown *The 59W7 Layout is sold less coaxial contacts, see page 89 for contact part numbers. **P0S-ALINE DESIGN In the 161 contact arrangement, the entire pin contact is recessed in and individual cavity in the plug connector. The socket contact is exposed and extends from the connector receptacle face. (Pin insulator accepts socket contacts.) Dimensions shown in inches (mm) Specifications and dimensions subject to change 83 58 21 55 3 4 20 37 38 39 57 56 5 6 22 36 54 53 1 2 18 19 17 35 34 52 51 50 16 32 33 49 12 13 31 50 67 30 11 29 48 49 66 65 9 10 28 47 64 27 46 45 63 7 8 26 62 25 44 6 43 42 61 60 4 5 22 23 24 41 40 59 58 3 2 1 21 20 19 18 39 38 37 36 57 56 55 74 73 72 71 78 38 #20 40 #16 Service Rating: I 1 5 10 51 78 106 7 23 41 40 42 60 59 8 24 25 27 26 61 17 16 15 14 35 34 33 32 4 3 2 1 19 18 17 16 15 30 29 28 27 26 25 47 46 45 44 43 42 31 61 9 11 10 12 13 29 64 64 #16 Service Rating: I 71C15 56 #20 15 #12 (Shielded) Test Voltage: 1500 (Shielded 500) Service Rating: I & 500 VDC (Coax) 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 www.ittcannon.com 47 64 35 34 33 32 30 59W7* 52 #20 7 Coax Test Voltage: 1500 (Coax 1000) Service Rating: I & 500 VDC (Coax) 71 56 #20 15 #12 Service Rating: I 19 18 17 16 15 14 13 12 11 10 9 30 30 29 28 27 26 25 5 6 7 32 D 32 1 48 30 #16 18 #12 Test Voltage: 1700 (Coax 1000) 14 13 12 11 10 9 24 F 27 54 13 1 14 41 55 98 84 127 113 142 171 156 185 G185 185 #22D Service Rating: M DPK (83733-Style) Shell Dimensions Receptacle Configurations (Pin Contacts) - Basic Shell L 1 C 1.385M AX. (35.16) B .562 .004 (14.27 0.10) 1.002 .008- .017 (25.42 0.20-. 43) 1.158 .012 (29.41 0.30 1.000 .010 (25.40 0.25) A .312 .010R4P LCS. (7.92 0.25) 1.135M AX. (28.83) .890 .005 (22.61 0.13) .188 .010 R.T YP. (4.78 0.25) Shell Size A DPKA*P** 2.085 (52.96) 2.072 (52.63) 1.976 (50.19) 1.961 (49.81) 2.580 (65.58) 2.570 (65.38) 3.030 (76.96) 3.000 (76.20) 2.150 (54.61) 2.130 (54.10) DPKB*P** 3.385 (85.98) 3.372 (85.65) 3.281 (83.34) 3.261 (82.83) 3.880 (98.53) 3.870 (98.32) 4.330 (109.98) 4.300 (109.22) 3.450 (87.63) 3.430 (87.12) B C L N Staggered 1 JUNCTION SHELL ANDS CREW .111 .008- .007 (2.82 0.20 -0 .18 .526 + .008- .007 (13.36 +0 .20- 0.18) 1 Junction shell and screws are not supplied on -G 131 and -G185 layouts. See Page 85 Style M and Z Receptacle Configurations (Pin Contacts) - DPK Types .197 .005D IA. (5.00 0.13) 2H OLES COUPLING NUT RECEPTACLE REF. .500 MAX. (12.70) JAM NUT PANEL NUT PLUG CONNECTOR REF. POLARIZING POST 2R EQD. .532 .008 (13.51 0.20) RECEPTACLE CONNECTOR REF. PANEL Mounting Style A Mounting Dimensions for Coupling Nut Assemblies .281 .005D IA. (7.14 0.13) 4H OLES .141 MAX. (3.58) .138 (3.50) -3 2C LINCH NUT (4 PLACES) THREAD Mounting Style G Standard Hole Mounting Mounting Style F Clinch Nut Mounting Dimensions shown in inches (mm) Specifications and dimensions subject to change 84 www.ittcannon.com DPK (83733-Style) Shell Dimensions (continued) Receptacle Configurations (Pin Contacts) - DPK Types .405 .010 (10.29 0.25) ACROSS HEX FLATS .197 +. 003-. 002 DIA. (5.00 +0 .08- 0.05) 2H OLES 16 14 RECOMMENDED SCREW .138 (3.50) -3 2U NC-2A( 3/8L ONG) THREAD .207 .002 DIA. (5.26 0.05) .477 + .008/- .007 (12.12 + 0.02/-0 .18) 1.060 .010 (26.92 0.25) MS24700-2 BUSHING .281 .005 DIA. (7.14 0.13) FLANGE HOLE .312 (7.92) -2 4U NF-2A Mounting Style C Bushing Mounting Mounting Style X With Guide Sockets 31 29 .200 .002 (5.08 0.05) .281 .005 DIA. (7.14 0.13) 2H OLES N 1.370 (34.80) MAX. .190 (4.82- 32 UNF-2 Mounting Style Y With Guide Pins Mounting Style M Staggered Standard Hole Mounting RECOMMENDED SCREW .138 (3.50)-3 2U NC-2AF LH (3/8 LONG)T HREAD .281 .005 DIA. (7.14 0.13) .141 (3.58) MAX. .138 (3.50)-3 2U NC-28C LINCH NUT 2P LACES THREAD FLANGE HOLE Mounting Style H Staggered Bushing Mounting Mounting Style Z Staggered Clinch Nut Mounting Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 85 DPK (83733-Style) Shell Dimensions (continued) Plug Configurations (Socket Contacts) - Basic Shell 1.265 MAX. (32.13) L .030 +. 010 - .000R (0.76 +0 .25 - 0) 4P LACES D 1.010 MAX. (25.65) .622 +. 006 - .007 (15.80 +0 .20 - 0.18) A TYP. .780 .005 (19.81 0.13) 1.158 .012 (29.41 0.30) C B .125 .010R. (3.18 0.25) 2P LACES .312 .010 (7.92 0.25) 4P LACES 1.002 +.008 - .017 (25.45 +_0 .20 - 0.43) .878 .005 (22.56 0.13) .562 .004 (14.28 0.10) 1 Junction shell and hardware are not supplied on -G131 and -G185 layouts. .700 .010 (17.78 0.25) .111 + .008 - .007 (2.82 +0 .20 - 0.18) JUNCTION SHELL 1 Shell Size A B C D L N Staggered DPKA*S** 1.959 (49.76) 1.946 (49.43) 1.864 (47.35) 1.853 (47.07) 1.780 (45.21) 1.763 (44.78) 2.580 (65.53) 2.570 (65.28) 3.030 (76.96) 3.000 (76.20) 2.150 (54.61) 2.130 (54.10) DPKB*S** 3.259 (82.78) 3.246 (82.45) 3.164 (80.37) 3.153 (80.09) 3.080 (78.23) 3.063 (77.80) 3.880 (96.52) 3.870 (98.30) 4.330 (109.98) 4.300 (109.22) 3.450 (87.63) 3.430 (87.12) See Page 87 Style M and H Plug Configurations (Socket Contacts) - DPK Types JACKSCREW THRUST WASHER .040 (1.02) DIA. WIRE HOLE SAFETY CONNECTOR .196 +. 004-. 003 DIA. (5.03 +0 .10 - 0.06) 2 HOLES .500 MAX. (12.70) 305-0007-000 JACKSCREW ASSY RETAINING RING PLUG CONNECTOR POLARIZING POST 2R EQD. .532 .008 (13.51 0.20) RECEPTACLE CONNECTOR PANEL (REF.) Mounting Style A Mounting Spacing Dimensions For Jackscrew Assemblies .138 (3.50) -32 UNC-2B THREAD .138 (3.50) - 32 UNC-2A THREAD 31 29 .200 .002 DIA. (5.08 0.05) .116 .080 (2.94 2.03) 1.370 (34.80) MAX. .190 (4.82) -24 UNC-2A THREAD 1.250 (31.75)MAX. SPRING IN FREE POSTION .116 .080 DIA. (2.94 2.03) .390 MAX. (9.91) .190 (4.82) -32 UNF-2 Mounting Style K With Captive Springs NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 118 pounds minimum at .500 (12.70) panel spacing and 176 pounds maximum at .390 (9.91) panel spacing Mounting Style X With Guide Pins and Spring Mounting NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing Dimensions shown in inches (mm) Specifications and dimensions subject to change 86 www.ittcannon.com DPK (83733-Style) Shell Dimensions (continued) Plug Configurations (Socket Contacts) - DPK Types .405 .010 (10.28 0.25) ACROSS HEX FLATS N .138 (3.50)-32 UNC-2B THREAD .138 (3.50)-32 UNC-2B THREAD 16 14 .207 .002 DIA. (5.26 .005) .116 .080 (2.94 2.03) .485 MAX (12.32) .116 .080 (2.94 2.03) 1.250 (31.75) MAX. SPRINGI NF REE POSITION 1.250 (31.75) MAX. SPRINGI NF REE POSITION .312 (7.92) - 24 UNF-2A THREAD Mounting Style Y With Guide Sockets and Spring Mounting Mounting Style H Staggered Spring Mounting NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing. 3. This configuration must not be used on the 131 or 185 contact layouts. NOTES: 1. Springs are pre-loaded to 25 pounds each in free position. 2. Spring forces will be 59 pounds minimum at .500 (12.70) panel spacing and 88 pounds maximum at .390 (9.91) panel spacing N* .281 .005 DIA. (7.14 0.12) 4 HOLES .141 (3.58) MAX. .138 (3.50)-32 UNC-2B THREAD Mounting Style G Standard Hole Mounting Mounting Style F Standard Hole Mounting Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 87 Mounting Style M Mounting .281 .005 DIA. (7.14 0.12) 4 HOLES DPK (83733-Style) Shell Dimensions (continued) Panel Cutout Dimensions Figure 1. Figure 2. A E 2 E B E D .060 .010 RAD. (1.57 0.25)T YP. 4P LACES 1 .562 .004 (14.28 0.10) 1.095 .005 (27.81 0.13) 2 .562 .004 (14.28 0.10) E .109 MIN. (2.77) A 1 Mounting Styles PG, SG, SY, PY, PC, PF, SF, S*A, S*B, SX, PX, SK, P*A, P*B .060 .010 RAD. (1.57 0.25) TYP. 4P LACES B .146 .002 (3.71 0.05)D IA THRU C'SUNK 100 1T o. 280 .005 (7.11 0.13)D IA 2P LACES Mounting Styles SH, SM Figure 3. A .109 (2.77) MIN. .562 .004 (14.28 0.10) 1.095 .005 (27.81 0.13) .060 .010 RAD. (1.57 0.25) TYP. 4P LACES B .146 .002 (3.71 0.05)D IA THRU C'SUNK 100 1T o. 280 .005 (7.11 0.13) DIA 2P LACES Mounting Styles PM, PH, PZ DPK Mounting Styles Figure Ref. PG, SG, PC, PF,SF A .004( 0.10) B .005( 0.13) D .005( 0.13) E2 E1 Shell Size A Shell Size B Shell Size A Shell Size B Shell Size A Shell Size B Shell Size A Shell Size B Shell Size A Shell Size B 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.400 (86.36) 1.022 (25.96) 1.022 (25.96) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) SX 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .430 (10.92) .420 (10.67) .430 (10.92) .420 (10.67) PX 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .320 (8.13) .315 (8.00) .320 (8.13) .315 (8.00) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) SK 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) SY 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) .430 (10.92) .420 (10.67) .430 (10.92) .420 (10.67) PY 1 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.095 (27.81) .430 (10.92) .420 (10.67) .430 (10.92) .420 (10.67) .148 (3.76) .144 (3.66) .148 (3.76) .144 (3.66) PM, PH, PZ 2 2.578 (65.48) 3.875 (98.43) 2.167 (55.04) 3.465 (88.01) 1.095 (27.81) 1.022 (25.96) - - - - SH, SM 3 2.578 (65.48) 3.875 (98.43) 2.095 (53.21) 3.400 (86.36) 1.095 (27.81) 1.095 (27.81) - - - - S*A, S*B, P*A, P*B 1 2.578 (65.48) 3.875 (98.43) 2.103 (51.13) 3.465 (88.01) 1.022 (25.96) 1.095 (27.81) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) .301 (7.65) .294 (7.45) Dimensions shown in inches (mm) Specifications and dimensions subject to change 88 www.ittcannon.com DPK (83733-Style) Polarization Polarization (Mounting Style A only) Polarizing Post Alternate Positions Pin inserts polarizing positions are 180 opposite socket insert polarizing positions. Shaded areas indicate extended portion of the polarizing post. Cord to panel DPK connectors are available in 35 alternate polarizing positions by changing indexing of the polarizing posts. Keystone corners and hexagonal posts provide this wide range of alternate positions. Face view of socket insert plug connector engaging end. N V W X Y Z Standard Contact Data Contact Size Type Cannon Part Number Pin 030-2042-000 Socket 031-1147-000 Crimp Tool Part Number M22520/2-01 with M22520/2-06 (Socket) Turret M22520/2-09 (Pin) Turret 22D Pin 030-1975-008 Socket 031-1113-008 Pin 030-9173-006 Socket 031-9174-004 Pin 030-9205-007 Socket 031-9206-006 Pin 030-9185-003 Socket 031-9186-003 Insertion/Extraction Tool Grommet Sealing Plug Part Number MIL-I-81969/14-01 225-1013-000 MIL-I-81969/14-11 225-0070-000 M22520/2-01 with M22520/2-23 Turret MS-3191-3 22 M22520/2-01 with M22520/2-02 Turret 20 MIL-I-81969/14-03 16 M22520/1-01 with M22520/1-02 Turret 12 225-0071-000 MIL-I-81969/14-04 225-0072-000 Coaxial/Shielded Contact Data Coaxial Type Prefix Cannon Part Number Cable Accom. Coaxial Contacts* 59W7 Arrangement Only Plug Receptacle G G 249-5500-012 249-5500-013 RG-316 Plug Receptacle F F 249-5500-010 249-5500-011 RG-180/U DWV Voltage 500 VDC Min./Max. O.D. Wire Accom. .122 (3.10) .250 (6.35) .122/250 Crimp Tool Ins./Ext. Tool Grommet Sealing Plug Part Number CCTC8 Outer M22520/2-01 M22520/2-30 CCTC9 Outer M22520/2-01 M22520/2-30 CIET-C8 225-0085-00 *Plug coaxials go into plug connectors (59W7S inserts with socket contacts). Receptacle coaxials go into receptacle connectors ("P" inserts) with pin contacts (59W7P inserts with pin contacts). Coaxial Type* Cannon Part Number Size 12 Contact 71C15 Layout Only Pin 249-1825-001 Cable Accom. Min./Max Cable Dia. Crimp Tool Locator Ins./Ext. Tool Grommet Sealing Plug Part Number .081 (2.06) M22520/5-01 Outer M22520/2-01 Inner M22520/5-08 Outer M22520/2-30 Inner CIET - 12 225-0072-000 RG-179U Socket 249-1826-000 .158 (4.01) *Pin shielded contacts utilized in receptacle connectors (71C15P inserts). Socket shielded contacts utilized in plug connectors (71C15S inserts). Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 89 DPK (83733-Style) Assembly Mounting Assembly - Jackscrew/Coupling Nut Installation of jackscrew and coupling nuts in mounting style A and B. SHELL (REF.) NUT, COUPLING NUT, JAM SHELL (REF.) .532 +_. 008 (13.51 + _. 020) WASHER, THRUST COUPLING SCREW SHELL (REF.) .040 (1.02) DIA. SAFETY WIRE HOLE SHELL (REF.) NUT, PANEL MTG. MOUNTING PANELS (REF.) RING, TRUARC RET. MOUNTING PANEL POSITIONS WHEN ENGAGED PANEL MOUNTING CORD-TO-CORD INSTALLATION Mounting Assembly - Bushing/Spring Mount Installation of mounting styles utilizing bushing and spring mount assemblies. BUSHING MOUNTING FIXED MS27400-2 MAY BE USED FOR MOUNTING BUSHING IS SELF-LOCKING PLUG RECOMMENDED PANEL SPACING TOI NSURE ENGAGEMENT RECOMMENDED SCREW #6-32UNC-2A (3/8 LONG) SPRING, FLOAT MOUNTING ASSEMBLY MAY BE USEDF OR MOUNTING .111 +_. 008 - .007 (2.82 + _. 020 - 0.18) .445 +_. 055 (11.30 + _1 .40) PANEL REF. RECOMMENDEDS CREW #6-32UNC-2A (3/8 LONG) WITH TEFLON PELLET (SELF-LOCKING) FLANGE OF MATING RECEPTACLE WHEN FULLY ENGAGED POSITION OF SPRING ASSY. WHEN CONNECTORS ARE MATED RECEPTACLE RACK (REF.) RECOMMENEDED SCREW #6-32UNCA-2A (3/8L ONG) WITH TEFLON PELLET (SELF -L OCKING) .445 +_. 055 (11.30 + _1 .40) RECOMMENDED PANEL SPACING TO INSURE FULL ENGAGEMENT SPRING FLOAT MOUNTING ASSEMBLY MAY BE USED FOR MOUNTING PANEL (REF.) BUSHING MOUNTING FIXED MS24700-2 MAY BE USED FOR MOUNTING BUSING IS SELF-LOCKING .281 +_. 005 (7.14 + _0 .13) DIA. RECOMMENEDED SCREW #6-32UNCA-2A (3/8 LONG) Mating Forces The axial forces required to fully mate or separated the plug and receptacle shall not exceed the values listed. Mating force at .390 (9.91) minimum spacing Spring Mounting Shell Size Without mounting accessories A 70 max. 176 145 B 95 max. 176 150 Maximum Normal For connectors using spring mounting, the mating forces become a function of the spring loading. Values listed apply to connectors mounted as specified above at minimum panel spacing. Dust Covers Series DPKA DPKB Standard Conductive Receptacle Style DPKA-60 025-0773-000 025-0773-001 Plug DPKA-59 025-0772-000 025-0772-001 Receptacle DKPB-60 025-0774-000 025-0774-001 Plug DKPB-59 025-0758-000 025-1195-000 Dimensions shown in inches (mm) Specifications and dimensions subject to change 90 www.ittcannon.com DPK (83733-Style) Assembly (continued) Assembly/Shielded Contacts Socket 249-1826-000 Size 12/RG-179B/U Cable (used in 71C15 layout Size 12/RG-179B/U Cable (used in 71C15 layout FERRULE BODY INSULATOR .122 MIN. DIA. (3.10) INNER SKT CONTACT .148 .002 DIA. (3.75 0.05) .187 .002 DIA. (4.74 0.05) .160 .001 (4.06 0.02) .046 .002 (1.16 0.50) .084 .MIN. DIA. (2.13) .495 .005 (12.57 0.13) .756 MAX. (19.20) Pin 249-1825-001 Size 12/RG-179B/U Cable (used in 71C15 layout Size 12/RG-179B/U Cable (used in 71C15 layout FERRULE BODY .084 MIN. DIA. (2.13) INSULATOR .151 MAX. DIA. (3.84) INNER PIN CONTACT .187 .002 DIA. (4.74 0.05) .148 .002 DIA. (3.75 0.05) .122 MIN. DIA. (3.10) .046 .002 (1.16 0.05) .880 MAX. (22.35) .118 .003 (3.00 0.08) .094 .001 (2.38 0.02) .616 .005 (15.64 0.13) Assembly/Shielded Contacts .510 .010 (12.95 0.25) .340 .010 (8.64 0.25) FERRULE DIELECTRIC .070 .010 (1.78 0.25) OUTER CONDUCTOR SHALL NOT EXCEED THIS EDGE Step 1. Strip outer jacket to dimensions shown to expose outer conductor. .403 REF. (10.24) Step 2. Slip (or install) ferrule over outer conductor against cable jacket. Exposed portion of the outer conductor must be combed out then folded back over ferrule. INNER CONTACT Step 4. Install inner contact against dielectric then crimp contact and center conductor with M22520/2-01 crimp tool using a M22520/2-30 locator. Step 5. Insert cable,ferrule and inner contact to rear of shell and crimp into place with M22520/5-03 crimp tool. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 91 Step 3. Trim cable to dimensions, as shown. (Ferrule must butt against cable jacket). DPK (83733-Style) Assembly (continued) Coaxial Contact/Assembly 249-5500-010 Socket* 249-5500-011 PIN* 13/64 +_1 /64 (5.16 +_0 .40) BODY ASSEMBLY INSULATOR, BEAD RING, OUTER CONTACT, PIN 3/16 +_1 /64 (4.76 +_0 .40) 5/16 +_1 /64 (7.94 +_0 .40) BODY INSERT 8I 8INDENT CRIMP CONTACT, PIN OR SOCKET BODY INSERT COAXIAL CABLE RG-180/U OR RG-195/U INSULATOR, BEAD CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE CONTACT, SOCKET BODY ASSEMBLY RING, OUTER HEX CRIMP BODY ASSEMBLY Step 1. Slide outer ring over cable as shown (Figure 1). Step 2. Strip cable as shown (Figure 1). Step 3. Install body insert, insulator bead, and contact on cable as shown (Figure 2.) Step 4. With body insert, insulator bead, and contact firmly in place, crimp the contact with tool M22520/2-01 (setting number 3) and locator M22520/2-30 (Figure 2). Caution: The assembled components must be tightly in place after crimping. Step 5. Slide body assembly over components and under shield until firmly bottomed in place. Locate outer ring over shield and against body as shown (Figure 3). *These contacts are used in the F59C7 layout. 249-5500-012 Socket* 249-5500-013 PIN* Step 6. With cable and body assembly securely held together, hex crimp the outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex crimp, firmly bottom the outer ring against the shoulder of the hex die before compressing the handles. NOTES: 1. These assembly instructions apply to 249-5500-010, and 249-5500-011. 2. The following assembly tools are required: a) CCT-C9 hex crimp tool b) MS3198-Q W/L-3198-C1 contact crimp tool and locator c) 149C(300F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks. 13/64 +_1 /64 (5.16 +_0 .40) INSULATOR, BEAD BODY INSERT RING, OUTER BODY ASSEMBLY CONTACT, PIN SLEEVE HEAT SHRINK BODY INSERT COAXIAL CABLE RG-188/U Step 2. Strip cable as shown (Figure 1). Caution: Do not nick shield wires. Step 3. Install body insert, insulator bead, and contact on cable as shown. Step 4. With body insert, insulator bead, and contact firmly in place, crimp the contact with tool M22520/2-01, using setting number 3 and locator M22520/2-30 (Figure 2). Caution: The assembled components must be tightly in place after crimping. 8I 8INDENT CRIMP CONTACT, PIN OR SOCKET CENTER CONDUCTOR MUST BE VISIBLE IN INSEPECTION HOLE INSULATOR, BEAD CONTACT, SOCKET Step 1. Slide heat-shrink sleeve and outer ring over cable as shown. 1/8 +_1 /64 (3.18 +_0 .40) 3/8 +_1 /64 (9.52 +_0 .40) HEX CRIMP RING, OUTER BODY ASSEMBLY SLEEVE, HEAT SHRINK Step 5. Slide body assembly over components and under shield until firmly bottomed in place. Locate outer ring over shield and against body as shown (Figure 3). Step 6. With cable and body assembly securely held together, hex crimp the outer ring with tool CCT-C9 (Figure 3). Important: For optimum hex crimp, firmly bottom the outer ring against the shoulder of the hex die before compressing the handles. *These contacts are used in the G59C7 layout. 92 BODY ASSEMBLY Step 7. The final step is to shrink the heat sleeve in place with a hot air source of 149C to 327C (300F to 621F) (Figure 3). NOTES: 1. These assembly instructions apply to 249-5500-010, and 249-5500-011. 2. The following assembly tools are required: a) CCT-C9 hex crimp tool b) M22520/2-01 contact crimp tool and locator c) 149 C(300 F) hot air gun (recommended): Regal heat Gun No. 9A) d) Blades, scissors, and picks Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com DPK (83733-Style) Additional Product Overview DPK Test Data The following is a presentation of the certified capabilities of Cannon's high performance rectangular DPK rack and panel series connectors with respect to critical performance and design requirements of 83733 Style Connectors. The data presented herein is a condensation of authentic qualification test data extracted from the original qualification reports on file at the ITT Cannon Test Laboratory. The DPK connectors listed below represent the description and identification of the test specimens subjected to the qualification sequence. DPKA-G-131PC-7 (Receptacle) DPKB-G185PC-7 (Receptacle) DPKA-G131SK-7 (Plug) DPKA-G185SK-7 (Plug) Table I below, lists the conducted tests executed in accordance with the applicable test, with the Test Level, Parameter Limits and Measured Values listed in Table II. The successful completion of the conducted test clearly demonstrates the DPK series connectors and contacts meet or exceed the performance requirements of 83733 Style Connectors. Table I (Test Performed) Test Description Test Description Test Description Test Description Examination Of Product visual Examination Sample Preparation Insulation Resistance - 25C Withstanding Voltage - Sea Level Withstanding Voltage - Altitude Contact Resistance Contact Separating Forces Connector Mating and Unmating Forces Contact Retention Endurance Gold Plating Porosity Temperature Life Insulation Resistance - 200C Low Level Contact Resistance Thermal Shock Crimp Potential Drop Vibration (Random) Physical Shock Ozone Exposure Fluid Immersion Moisture Resistance Altitude Immersion Insert Retention Corrosion Analyses Service and Storage Life Gases and Toxic or Corrosive Fumes Table II Test or Environment Test Level or Special Requirements Parameters Limits Measured Values or Comments EXAMINATION OF PRODUCT Assure compliance with: a) Applicable detail specifications and control drawings b) Materials c) Design and construction d) Dimensional e) Finish f ) Product identification g) Workmanship Compliance to applicable detail specification and control drawings. Product submitted accompanied by Q.A.certificates of compliance. Complied with the applicable acceptance requirements for qualification testing. VISUAL EXAMINATION Visual examination of qualification test specimens for completeness, workmanship, identification and /or other detrimental conditions. Visual examination acceptance. No visible detection of any condition detrimental to normal function. SAMPLE PREPARATION MIL-W-16878/4A, 28 AWG (min. dia.) and 22 AWG (max. dia.) wire.Daniels WA22A crimping tool. M22520/2-06 and M22520/2-09 contact positioner for resp.22D size socket and pin. MS7495A22M insertion and MS27495R22M removal tool. Assemblies to conform with specified wiring and termination requirements. Qualification test specimens prepared and terminated in accordance with specified wiring requirements. No difficulties encountered during wiring operation. INSULATION RESISTANCE [25 C (77 F)] Unmated condition. 50% of contact complement measured. Between adjacent contact pairs and each contact and connector shell. 5.1 Gigohms minimum at 500 Vdc. Electrification Time 120 secs. maximum. Insul. res. range (ohms) (25 C) DPKA Adj. Cont. Cont./Shell 300G-1.0T 1.1T-1.8T DPKB 400G-1.6T 1.1T-20T (Ganged parallel test circuits) DIELECTRIC WITHSTANDING VOLTAGE (SEA LEVEL) Mated condition. 50% of contact complement measured. Test voltage 1350 Vac/rms-60hz, applied between adjacent contact pairs and each contact and connector shell. No electrical breakdown, flashover or excessive current leakage.Electrification time 2 secs. minimum. No evidence of breakdown or flashover Leakage <.5mA. (Ganged Parallel test circuits) SALT SPRAY (CORROSION) Method 101, test condition B. (48 hours) unmated. Salt solution 5% by weight. S.G. 1.026 to 1.040 at 22.8C-23.9C (73F-75F). Solution pH6.5 to 7.2 and chamber temp 33.9C to 36.1C (93F to 97F). Visual examination. No degradation of normal connector functions. No detrimental corrosive attack on connector's surface finish or contacts. CONTACT RESISTANCE [AT 25 C AND 200 C (77 F AND 392 F)] Mated condition 20% of contact complement tested. Test circuit per Fig. 2 measured across points YY performed at 25C and 200C (77F and 392F). Contact/ Wire size Test Current Adc 22D/28 1.5 22D/22 5.0 Max. Voltage Drop (MV) Wire Size 25 C (77F) 200 C (392F) 28 8 19 22 14 25 MV-Drop Range. (25C) Wire Size Adc 28 1.5 22 5.0 CONTACT SEPARATING FORCES 100% of socket contact complement measured. Separating force measured on steel test pin .0294 +.0001 (0.747 +0.002) dia. insertion depth .205 (5.21) min. from insert face. Separating Force (ounce-force) Min. Max. 0.6 4.9 Separating force range (ounce-force) DPKA Sep. Force Avg. Force 1.3-4.1 2.4 DPKB 1.0-2.9 2.0 CONNECTOR MATING AND UNMATING FORCES Mating dept, .390 (9.91) panel spacing. Total of 10 cycles mating and unmatings. Forces measured on 10th cycle. Axial mating and unmating forces 175 pounds-force maximum. Mating/Unmating Force (pound-force) Mate Unmated DPKA 45 34 DPKB 150 72 Forces obtained on 10th cycle CONTACT RETENTION Unmated. 50% of contacts measured. 10.0 1bf applied to contact engaging end. Zero reference at 2.0 1bf preload. Displacement measured under spec. load. Max. contact displacement under 10.0 1bf load .011 (0.28) maximum. Contact Displacement Range (inch) DPKA Pins 0.002-0.003 Sockets 0.002-0.004 DPKB Pins 0.002-0.004 Sockets 0.002-0.003 ENDURANCE (DURABILITY) Mating dept, .450 (11.43) panel spacing. Total of 500 cycles mating and unmating at a rate of 300 cycles/hour maximum. 28 22 Withstand 500 cycles of durability conditioning without detrimental effects to function. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 93 1.5 5.0 Range (mV) 2.3-5.2 6.3-10 (200C) 9-17 16-21 Avg (mV) 3.8 8.2 11.8 17.8 Avg. 0.0027 0.0031 0.0027 0.0026 No detrimental damage. Connectors fully functional. DPK (83733-Style) Additional Product Overview (continued) Test Data - Table II (continued) Test or Environment Test Level or Special Requirements Parameters Limits Measured Values or Comments THERMAL SHOCK Mated condition. Five continuous cycles of temperature change. 30 mins. exposure at each temp. extreme constitutes one cycle. Transfer time between chambers 2 mins. max. temp. extremes: - 54 3C and 200 3C (-65 +_ 5.4F and 392 5.4F). Withstand temperature cycling. No damage. No apparent damage. CRIMP POTENTIAL DROP 20% of the contacts in each connector measured. Test circuit per Fig. 2 measured across points X-X and X'-X'. Contact/Wire-size Test Current (Adc) 22D/28 1.5 22D/22 5.0 Max. crimp potential drop: Wire Size M.V. 28 2.8 22 7.0 Crimp mV drop range. DPKA (sockets) Adc Range 1.5 1.7-2.1 (Pins) 1.5 1.1-1.6 DPKB (Sockets) Adc Range 5.0 1.8-2.4 (Pins) 5.0 1.4-1.8 Avg. 1.8 1.3 Avg. 2.1 1.5 DIELECTRIC WITHSTANDING VOLTAGE (ALTITUDE) Mated condition. 50% of contact complement measured. Performed at simulated altitude of 70,000 ft. (33.7 mm Hg pressure) Test voltage 825 Vac/rms-60 Hz, applied between adjacent contact pairs and each contact and connector shell. Same as at sea level conditions. No evidence of breakdown or flashover. Leakage .5mA. (Ganged Parallel test circuits) INSULATION RESISTANCE ELEVATED TEMP.[200C (392F)] Unmated condition. 50% of contact complement measured. Test points identical to those measured at 25C (77F). Oven ambient controlled at 200C (392F). Stabilization period 30 minutes minimum. 204 Megohms minimum at 500 Vdc. Electrification time 120 secs. maximum, Insul. Res. range (ohms) [200C (392F)] DPKA Adj. Cont. Cont./Shell 1.4G-10G 2.4G-4.0G DPKB 0.75G-10G 2.26G-5.0G (Ganged parallel test circuits) VIBRATION (RANDOM) Method 214, Test condition II, Letter `G'. Test level envelope per figure and table 214-2. Contact circuit series wired for current discontinuity monitoring. Eight hours duration in each of three mutually perpendicular axes. Connector mating depth .450 (11.43) panel spacing. No current discontinuity 1.0 microsec. No cracking, breaking or loosening of connector parts. Connectors met random vibration requirements. No electrical discontinuity detected. PHYSICAL SHOCK Mated condition, .450 111.43) panel spacing. Shock pulse duration 11 1mS, waveshape terminal peak sawtooth, peak amplitude 20g. Contact circuit series wired for current discontinuity monitoring. One shock pulse in each of three mutually perp. axes. No current discontinuity 1.0 microsec. No cracking, breaking or loosening of connector parts. Connectors met physical shock requirements. No electrical discontinuity or damage detected. MOISTURE RESISTANCE Method 106, (Step 7b omitted) Mated condition. 10 days humidity and temperature cycling. At end Step 6 final cycle at 25C (77F) and 90-98% RH insulation resistance measured 100% between each and all other contacts and the shell in parallel circuit. Insulation resistance at final humidity cycle 102 Megohms minimum at 50 Vdc. Insul. Res. range (ohms ) final humidity cycle. DPKA DPKB 1.66-500G 1.6-500G Avg: 224G Avg: 190G ALTITUDE IMMERSION Mated condition. Immersed in 5% salt solution by weight. Unsealed wire ends exposed to chamber atmosphere. Simulated test altitude 75,000 ft, (1.0 inch Hg). 30 mins. at altitude followed by 15 mins. at room ambient, Repeat for total of 3 cycles. Insul. res. and OWV measured 100% of contact complement at room ambient and submerged. Insulation resistance 1.2 Gigohm minimum at 5 Vdc. DWV 1350 Vac/rms - 60 Hz, electrification time 60 secs. minimum. No breakdown, flashover or leakage 2 mA, Final insul. Res ranges (ohms). DPKA DPKB 1.5T-4.5T 0.7-3.5T Avg. 1.9T Avg: 1.3T DWV - No evidence of breakdown or flashover Leakage 2 mA. INSERT RETENTION Unmated. 46 1bf/in2. pressure lead applied to each inert face at 5 46 1bf/in2. maintained for 5 secs. min. at specified load. No insert dislocation from normal position in the connector shell. No evidence of insert movement and/or dislocation from normal position. OZONE EXPOSURE Unmated. Ozone concentration 0.010 to 0.015 percent by volume. Exposure period 2 hours minimum at room temperature. No deterioration. No evidence of ozone effects. FLUID IMMERSION Fluid immersion rest fluids and procedures per Table 4: Sample No. Test Fluid 4-1P/R MIL-L-7808 4-2P/R MIL-L-23699 4-3P/R M2-V CHEVRON 4-4P/R MIL-H-5606 4-5P/R MIL-A-8243 4-6P/R MIL-C-25769 4-7P/R MIL-T-5624 (JP-5) 4-8P/R Coolanol-25 4-9P/R Regular (Leaded commercial auto-gasoline 4-10P/R Solvent (a) MIL-STD-202) 4-11P/R Solvent (b) MIL-STD-202) 4-12P/R Solvent (c) MIL-STD-202) No detrimental damage of effects to connector performance. Axial Mate and unmate forces after fluid immersion 175 1bf max. Other than evidence of normal light swelling of the connector resillent seals, the samples did not exhibit any detrimental affects. Mateability was not impaired. GOLD PLATING POROSITY Unwired, unassembled contact bodies. One part (by volume) concentrated Nitric Acid (S.G.-l.42) to one part distilled water. 30 secs. minimum immersion period. No visible reaction (bubbles forming) to reagent. No evidence of reaction to reagent. TEMPERATURE LIFE W/ CONTACT LOADING Wired mated condition, with contacts under specific load: #22D (5 lbs.); #20 (7.5 lbs.);16 (12.5 lbs.). A current of 100 MA was applied during life of test. Test duration, 1000 hours at temperature of + 200C (392F). Withstand temp life. No damage. No discontinuity higher than 1.0 microsecond. No contact dislodging under load. No evidence of contact dislodging and/or electrical discontinuity of 1.0 microsecond or greater during the specified temperature life exposure under contact loading conditions. All post test requirements were met. After Fluid Immersion Mating/Unmating forces (Pound-Force) DPKA Mate Unmated 4-1P/R 125 27 4-2P/R 125 31 4-3P/R 127 35 4-4P/R 132 35 4-5P/R 132 63 4-6P/R 123 55 DPKB 4-7P/R 4-8P/R 4-9P/R 4-10P/R 4-11P/R 4-12P/R Mate 138 141 137 145 150 148 Unmated 71 57 63.5 76 81 86 Conclusion All subject test specimens, connector components, materials, accessories and contacts covered by this report satisfied and/or exceeded the specified requirement. Dimensions shown in inches (mm) Specifications and dimensions subject to change 94 www.ittcannon.com DPK (83733-Style) Additional Product Overview Weights The following are weights for DPK connector assemblies, mounting hardware, contacts and sealing plugs. All connector weights are listed less contacts (FO) and mounting hardware. The total connector weight is obtained by adding the mounting hardware, contacts and sealing plug's weight to the connector assembly weight. Example: DPKB-101SK-7 (with 90 contacts and 11 sealing plugs) Weight Pounds Weight Grams DPKB-101SG-7-FO Type K Spring Mount 90 Number 20 Socket Contacts 11 Number 20 Sealing Plugs .2332 .0825 .0639 .0020 105.78 37.42 28.98 0.88 Maximum Connector Weight .3816 173.06 Part Number (Description) Lbs. Grams Part Number (Description) Lbs. Grams DPKA-18PG-7-F0 .1474 66.86 #12 Skt, 030-9186-003 .00291 1.318 DPKA- 18SG-7-F0 .1496 67.86 #16 Pin, 030-9205-007 .00135 .611 DPKA-32PG-7-F0 .1496 67.86 #16 Skt, 030-9206-006 .00146 .664 DPKA-18SG-7-F0 .1518 68.86 #20 Pin. 030-9173-006 .00062 .280 DPKA-51PG-7-F0 .1529 69.35 #20 Skt, 031-9174-004 .00071 .322 DPKA-51SG-7-F0 .1551 70.35 #22D Pin, 030-2042-000 .00021 .093 DPKA-G131PG-7-F0 .1045 47.4 #22D Skt, 031-1147-000 .00025 .111 DPKA-G131SG-7-F0 .1077 48.85 #12 Shielded Pin, 249-1825-001 .00206 .943 DPKB-48PG-7-F0 .2398 108.77 #12 Shielded Skt, 249-1826-000 .00258 1.168 DPKB-48SG-7-F0 .2486 112.76 #8 Coaxial Pin, 59W7 Layout .00420 1.910 DPKB-59W7PG-7-F0 .2354 106.78 #8 Coaxial Skt, 59W7 Layout .00650 2.948 DPKB-59W7SG-7-F0 .2442 110.78 2.750 .2354 106.78 Type C Bushing, 012-0515-000 (4 reqd) .00606 DPKB-64PG-7-F0 DPKB-64SG-7-F0 .2442 110.78 Type K Spring Mtg Captive (non-rotate) .08250 37.42 DPKB- 71PG-7-F0 .2288 103.78 Type F Nut (4 reqd) .00072 .325 DPKB-71SG-7-F0 .2332 105.78 .01180 5.350 DPKB-71C15PG-7-F0 .2288 103.78 Type G Spring Mtg 231-0019-000 (4 reqd) DPKB-71C15SG-7-F0 .2332 105.78 Size 22; 225-1013-000 .00006 .027 DPKB-78PG-7-F0 .2266 102.78 Size 20; 225-0070-000 .00018 .080 DPKB-78SG-7-F0 .2288 103.78 Size 16; 225-0071-000 .00036 .163 DPKB-101PG-7-F0 .2288 103.78 Size 12; 225-0072-000 .00064 .291 DPKB-101SG-7-F0 .2332 105.78 DPKB-G185PG-7-F0 .1628 73.85 DPKB-G185SG-7-F0 .1650 74.85 #12 Pin, 030-9185-003 .00298 1.353 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 95 DPA Product Overview DPA-Miniature Rack/Panel DPA plugs are rugged, miniature rack/panel plugs utilizing maximum insert space in a one-piece shell. Polarization is accomplished with a keystone cornered shell and the coupling means is friction. Operating temperature for the DPA is -55C to 125C (-67F to +257F) DPAL - Large Flange Shells DPAL plugs are DPA plugs with a large flange. DPAMA - Little CAESAR' Contact Assembly DPAMA plugs are DPA plugs with the proven LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Insertion requires no tool; extraction requires an expendable plastic tool. Hard dielectric, closed entry socket insert has lead-in chamfers for positive mating of pin contacts. Contacts are of simpler, stronger design for greater resistance to bending or damage and are crimpable with the M22520/1-01 tool. DPAF - Float Mount Shells DPAF plugs are DPA plugs with four rivets with washers on the contact termination side of the connector. Floating rivets are .093 (2.36) I.D. with a minimum of .032 (0.81) float. Material Specifications DPA/DPAF/DPAL Shell Insulator Contacts DPAMA Material Aluminum alloy Finish Cadmium plate with yellow chromate Material Melamine Diallyl Phthalate Material Copper alloy Finish Gold over Copper alloy Termination Solder Pot Crimp Dimensions shown in inches (mm) Specifications and dimensions subject to change 96 www.ittcannon.com DPA How to Order Product DPA DPA DPA DPA RoHS Version: (Optional) R- RoHS Compliant Finish: Electroless Nickel Class: F- Float mount shell L- Large flange shell MA Contact Arrangement: Shell Style: R MA - 24C2 32 32 - 34 34 33 P P S A A LITTLE CAESAR contact assembly with crimp, snap in contacts See Page 98 for Contact Arrangements 33 - Plug 34 - Receptacle Contact Type: P- Pin S- Socket DPA Mounting Hole Styles: DPAMA No Dash - .93 (2.36 Dia. No Dash - .93 (2.36 Dia. A- .093 (2.36) Dia., countersunk 82 to .173 (4.39) Dia. .093 (2.36) Dia. B- .120 (3.05) Dia., countersunk 100 to .225 (5.72) Dia. .120 (3.05) Dia., countersunk 100 to .225 (5.72) Dia. C- .093 (2.36) Dia., countersunk 100 to .182 (4.62) Dia. .093 (2.36) Dia., countersunk 100 to .182 (4.62) Dia. D- .136 (3.45) Dia. E- .120 (3.05) Dia. .120 (3.05) Dia. F- .100 (2.54) Dia. .100 (2.54) Dia. G- .120 (3.05) Dia., countersunk 82 to .203 (5.16) Dia. .120 (3.05) Dia., countersunk 82 to .203 (5.16) Dia. H- Tapped #4-40 NC-2 Tapped #4-40 NC-2 J- .093 (2.36) Dia., countersunk 100 to .192 (4.88) Dia. Modifier (Contact): Add F0 to order connector less contacts. Consult your account representative for other modifications. Note: Arrangements with coax contacts, such as 24C2, may be ordered without coax contacts by substituting a "W" for the "C" e.g., DPA-24C2-34P with two coax contacts becomes DPA-24W2-34P with two cavities. The customer can then order separately any snap in coax contact shown on page 98. The customer is thus able to "create" arrangements with infinite combinations of coax contacts. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 97 * - DPA Contact Arrangements Contact Terminations 2 3 1 2 5 2 1 6 1 A3 4 4 6 3 5 6 A2 22 21 5 4 10 9 8 3 7 2 14 13 12 11 20 19 18 17 5 1 #4 4 #14 Test Voltage: 2500 1 A1 16 15 24C2* 22 #20 2 coax Test Voltage: 1500 (Coax 1000) 8 7 6 5 4 3 14 13 12 11 10 9 16 15 20 19 18 17 28 27 26 25 24 2 6 2 #8 2 #12 2 #20 Test Voltage: 2600 1 A1 23 29C1 28 #20 1 coax Test Voltage: 1500 (Coax 1000) 4 3 A2 8 7 6 5 4 3 2 1 16 15 14 13 12 11 10 9 24 23 22 21 20 19 18 17 32 31 30 29 28 27 26 25 17 16 2 1 A1 7 9 10 18 2 2 #4 Test Voltage: 2900 5 8 15 14 13 12 11 21C3 18 #20 3 coax Test Voltage: 1500 (Coax 1000) *Arrangement also available with LITTLE CAESAR contact assembly and may be employed in any shell type. 32* 32 #20 Test Voltage: 1500 DPA Coaxial Variations Termination Code Variations of Basic Arrangements Max. Coaxial Extension From Rear of Flange Coaxial Type/Part Number 34 33 1 A21C3 24C2 29C1 FIXED .953 (24.21) .453 (11.51) 2 21C3 D24C2 A29C1 FIXED .859 (21.82) .359 (9.12) 3* B21C3 L24C2 C29C1 P-249-5012-000 S-249-5008-000 1.031 (26.91) .500 (12.70) 4 C21C3 P24C2 F29C1 FIXED 1.094 (27.79 .594 (15.09) 5 D21C3 K24C2 K29C1 FIXED 1.047 (26.59) .561 (14.28) 6* E21C3 N24C2 L29C1 P-249-5052-002 S-249-5051-001 1.218 (30.94) .670 (17.02) 7 F21C3 B24C2 M29C1 FIXED 1.094 (27.79) .594 (15.09) 8 F21C3 C24C2 N29C1 FIXED 1.094 (27.79) .609 (15.47) 9 H21C3 R24C2 P29C1 FIXED 1.125 (28.98) .625 (15.88) 10 21HV3 24HV2 29HV1 FIXED 1.062(26.98) .554 (14.07) 11* J21C3 H24C2 G29C1 P-249-5052-002 S-249-5051-001 1.218 (30.94) .670 (17.02) 21W3 24W2 29W1 Coaxials Not Supplied *Termination codes - 3, - 6, - 11 utilize snap - in non-removable coaxials which are supplied with the connector. These coaxials may be ordered separately when ordering the connectors without coaxials (21W3 24W2 and 29W1 layouts). DPAMA Coaxial Variations Variations of Basic Arrangements Coaxial Type/Part Number Max. Coaxial Extension From Rear of Flange 34 33 24W2 29W1 Coaxials Not Supplies* - - E24C2 B29C1 Crimp Type for RG-58/U cable 1.239 (31.47) .737 (18.72) *DPAMA coaxials purchased separately may be ordered under the following part numbers: Pin (Plug): 249-1741-000, Socket (receptacle): 249-9008-000, Crimp Tool: CA58073-0000, Extraction tool: CET-C11. NOTE: DPA snap in coaxials and DPAMA crimp coaxials are NOT interchangeable but are intermateable. Dimensions shown in inches (mm) Specifications and dimensions subject to change 98 www.ittcannon.com DPA Contact Arrangements (continued) Contact Terminations Code Cable Accommodation 1 RG-59B/U, RG-62A/U 2 RG-187/U, RG-188/U 3 RG-58C/U .062 (1.58) DIA. 2 4 RG-58C/U 5 #20 captive contact 6 RG-178A/U, RG-196/U 7 Special .145 (3.68) DIA. 3 8 RG-187/U, RG-188/U 9 RG-178A/U, RG-196/U 10 High Voltage wire accommodation 11 RG-187/U, RG-188/U Contact Size .156 (3.96) DIA. 1 .096 (2.44) DIA. 8 .067 (1.70) DIA. .040 (1.02) DIA. 9 .123 (3.12) DIA. 4 7 HV#20 10 Contact Extension Pin Socket 20 .156 (3.96) .156 (3.96) 18 .140 (3.56) .250 (6.35) 14 .125 (3.18) .344 (8.74) 12 .218 (5.54) .218 (5.54) 8 .218 (5.54) .266 (6.76) 4 .250 (6.35) .531 (13.49) #20 CONTACT 5 .067 (1.70) DIA. 11 .040 (1.02) DIA. 6 Accessories - Junction and Potting Shells Junction Shell Part Number Potting Shell 22054 Straight Junction Shell 20746 90 Angle Junction Shell 20746-1 1.046 (26.57) .656 (16.66) CABLE ENTRY 1.562 (39.68) .625 (15.88) .937 (23.80) Potting Shell 2.000 (50.80) APPROX. 1.562 (39.68) 1.468 (37.29) APPROX. 1.562 (39.68) .937 (23.80) Straight Junction Shell .656 (16.66) CABLE ENTRY 1.250 (31.75) 90 Angle Junction Shell Accessories - DPA Dust Caps Part Number Description 025-0572-000 DPA-59 FOR 33 SHELLS 025-0573-000 DPA-60 FOR 34 SHELLS Conductive: DPA-60-1025-0573-001 (Protects Against Static Electricity) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 99 1.000 (25.40) DPA Shell Dimensions Solid Shell Dimensions 4 HOLES .093 (2.36) DIA. 1.000 (25.40) 2.000 (50.80) .500 +_. 005 (12.70 +_0 .13) .468 (11.89) .078 (1.98) .187 R. TYP. (4.75) .093 (2.36) 1.532 +_. 051 (38.91 +_0 .38) .078 (1.98) 1.000 (25.40) .766 +_. 015 (19.46 +_0 .38) .625 (15.88) .688 (17.48) 1.391 +_. 015 (35.33 +_0 .38) 1.780 +_. 005 (45.21 +_0 .13) .125 (3.18) R. TYP. 4 HOLES .093 (2.36) DIA. .907 +_. 015 (23.04 +_0 .38) .500 +_. 005 (12.70 +_0 .13) 1.780 +_. 005 (45.21 +_0 .13) .187 (4.75) R. TYP. 2.000 (50.80) .750 (19.05) .812 (20.62) INSULATOR INSULATOR DPA-33 DPA-34 Large Flange Shell Dimensions .766 +_. 015 (19.46 +_0 .38) 2.188 (55.58) 1.391 +_. 015 (35.33 +_0 .38) 1.312 (33.32) .468 (11.89) .187 (4.75) R. TYP. 4 HOLES .189 (4.80) DIA. .093 (2.36) 2.188 (55.58) .078 (1.98) .078 (1.98) 1.312 (33.32) .500 +_. 005 (12.70 +_0 .13) .625 (15.88) .688 (17.48) INSULATOR 1.875+_. 005 (47.62 +_0 .13) .125 R. TYP. (3.18) 4 HOLES .093 (2.36) DIA. COUNTER Sunk 82 TO :188 (4.75) DIA. .500 +_. 005 (12.70 +_0 .13) .907 +_. 015 (23.04 +_0 .38) .187 (4.75) R. TYP. 1.532 +_. 051 (38.91 +_0 .38) .812 (20.62) INSULATOR 1.875+_. 005 (47.62 +_0 .13) DPAL-33 .750 (19.05) DPAL-34 Float Mount Shell Dimensions .500 +_. 005 (12.70 +_0 .13) 4 FLOATING EYELETS .093 (2.36) I.D. .468 (11.89) 1.391 +_. 015 (35.33 +_0 .38) 1.000 (25.40) .125 (3.18) R. TYP. .063 (1.60) R. TYP. .500 +_. 005 (12.70 +_0 .13) .078 (1.98) 2.188 (55.58) .688 (17.48) .625 (15.88) .187 (4.75) R. TYP. INSULATOR DPAF-34 .093 (2.36) .078 (1.98) .907 +_. 015 (23.04 +_0 .38) 1.000 (25.40) .766 +_. 015 (19.71 +_0 .38) 1.875+_. 005 (47.62 +_0 .13) 4 FLOATING EYELETS .093 (2.36) I.D. 1.532 +_. 051 (38.91 +_0 .38) .750 (19.05) .812 (20.62) 1.875+_. 005 (47.62 +_0 .13) 2.188 (55.58) .062 (1.58) R. TYP. INSULATOR DPAF-34 Dimensions shown in inches (mm) Specifications and dimensions subject to change 100 www.ittcannon.com DPGM/DPJM/DPJMB Product Overview Cannon's DPGM, DPJM and DPJMB connectors are designed for applications where space and weight are prime considerations. Their rectangular shape provides maximum space utilization and permits easy removal of equipment for inspection and/or repair. DPGM and DPJM connectors feature crimp snap-in contacts with ring-type retention, while DPJMB connectors feature the LITTLE CAESAR rear release contact retention assembly (rear insertion, release and extraction of crimp snap-in contacts). They both have one piece diallyl phthalate insulators with polychloroprene wire sealing grommets. They also incorporate a peripheral seal design that allows an axial tolerance of up to .125 (3.175) while still effecting a seal. The 34 shell utilizes a rubber seal encased in such a way that the step down design of the mating 33 shell seats into and against it. All of these connectors utilize keystone corners for polarization and are coupled by friction. Two shell styles with different mounting provisions are available. For all new applications, the referenced connectors will be available only with insulators in the normal position, that is, pin insulators in the 34 (receptacle) shells and socket insulators in the 33 (plug) shells. For replacements it is suggested that, where practical, customers using these connectors with reversed insulators change to connectors with insulators in the normal position. However, for those who are unable to change, we will furnish connectors with reversed insulators to maintain their equipment usage. Material Specifications DPGM/DPJM/DPJMB Shell Insulator Contacts Material Aluminum alloy Finish Cadmium plate with olive drab irridite Material Diallyl phthalate Material Copper alloy Finish Gold plate Termination Crimp Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 101 DPGM/DPJM/DPJMB How to Order Product Class: M- One piece insulator ring - type retention MB - LITTLE CAESAR contact retention assembly Contact Arrangement: Shell Style: Contact Type: Modification: DPG DPJ DPG/DPJ M MB - 21 98 - 33 34 S P K K - 2 See Page 103 for Contact Arrangements 33 - Plug 34 - Receptacle P- Pin S- Socket K- 33-K-With 6-32 clinch nuts 34-K-Floating eyelet with 6-32 tapped I.D. B- 33-B-Clearance holes for 6-32 screw 34-B-Floating eyelet with .140 I.D. 2- .125 (3.18) removed from front lip of -33 shell Contacts, Coaxials and Junction Shells must be ordered separately, except for the DPJMB where the contacts are supplied with the connector. When (ordering or reordering) please specify the 3-4-3 contact part number as shown. We have cross-referenced these new part numbers with the previous part numbers (which have been obsoleted) for your convenience. Example: 031-0900-001 new "3-4-3" part number (038819-001) previous part number Dimensions shown in inches (mm) Specifications and dimensions subject to change 102 www.ittcannon.com DPGM/DPJM/DPJMB Contact Arrangements DPGM Contact Arrangements 4 1 2 3 8 6 7 7 5 1 10 12 11 10 9 8 7 6 5 20 19 18 17 16 15 14 13 7 6 5 4 3 2 1 13 12 11 10 9 8 20C4 16 #20 4 coax Test Voltage: 1500 (Coax 1000) 18 19 6 2 5 46 16 9 15 14 15 16 17 21 21 #20 Test Voltage: 1500 8 7 6 5 4 3 2 15 14 13 12 11 10 9 23 22 21 20 19 18 17 31 30 29 28 27 26 25 32 7 13 11 12 16 16 #20 **See note 16 24 3 4 8 10 15 15 #16 *See note 14 20 41 2 12 12 #16 *See note 21 1 9 3 9 1 2 7 11 5 8 C8 8 coax Test Voltage: 1500 3 13 1 6 11 10 12 2 3 12 4 15 8 4 5 1 32 32 #20 Test Voltage: 1500 *All DPGM arrangements have a 1500 VAC test voltage except for arrangements 12 and 15, which is 3200 VAC for contact 1,5,8 and 12. The remaining contacts have a 2200 VAC test voltage. All coaxials have 1000 VAC rms test voltage. **DPGM arrangement 16 has a 1500 VAC test voltage for contact 2,3,6,10,11,12 and 16. The remaining contacts have a 1700 VAC test voltage. DPJM/DPJMB Contact Arrangements 9 10 8 7 6 5 3 4 2 1 19 18 16 17 13 14 15 12 13 11 20 21 48 12 11 10 49 9 8 23 49 48 47 46 45 34 22 33 44 32 43 59 7 21 31 42 58 6 20 30 41 57 5 19 29 40 56 4 18 28 39 55 2 16 27 38 54 8 9 46 23 45 22 33 44 7 21 59 2 16 28 39 55 3 17 29 40 56 4 18 30 41 57 5 19 31 42 58 6 20 32 43 54 25 36 52 Current Carrying Capacity of Wires and Cables 14 26 37 53 1 15 27 38 24 35 51 50 59 49 #20 10 #12 Test Voltage: 1500 3 17 10 47 C21* 21 coax Test Voltage: 1000 13 11 34 12 26 37 53 1 15 25 36 52 16 36 14 24 57 50 98 77 35 51 59C10* 49 #20 10 coax Test Voltage: 1700 (Coax 1000) 15 35 56 97 14 34 55 76 54 75 96 95 13 33 53 74 94 12 32 73 93 11 31 52 10 30 51 72 71 92 9 29 50 91 28 49 70 69 90 27 48 89 26 47 68 46 67 88 8 7 25 24 45 66 87 86 6 23 44 65 85 5 22 43 64 63 84 4 21 42 83 3 20 41 62 2 19 40 61 82 81 80 #8 46 #12 23 #16 13 #20 7.5 37 *All DPJM and DPJMB power contact arrangements have a 1500 VAC rms test voltage. Coaxials have 1000 VAC rms voltage. Available with LITTLE CAESAR contact assembly (DPJMB). 58 79 78 98* 98 #20 Test Voltage: 1500 Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com #4 17 38 59 80 Amperage 1 18 39 60 Wire Size 103 DPGM/DPJM/DPJMB Contact Arrangements (continued) Contact Data and Termination Tool Style Contact Size DPJMB Contact Part Number Wire Size Accommodation Pin Socket Locator Locator Color Extraction Tool Part Number 20 20-24 030-9081-001 031-9082-001 red CET 20-14 12 12-14 030-9185-002 031-9186-002 yellow CET 12-4 CIT 20 CET 20A 20 20-24 031-0905-000 031-0900-001 16 16-20 031-0944-000 031-0945-000 12 12-14 031-0909-000 20-18 18 031-0907-000 DPGM/DPJM Crimp Tool Part Number M22520/1-01 M22520/1-02 CIT 16 CET 16 031-0908-000 CIT 12 CET 12 031-0906-000 CIT 18 CET 20A Coaxial Data and Termination Tool Wire Size Accommodation Contact Size Coax Contact Part Number Crimp Tool Part Number Pin (Plug) Socket (Receptacle) 50 ohm (RG 196/U) 249-1178-001 249-1177-001 M22520/5-01 with Y-193 Die 75 ohm (RG 1871U) 249-1176-001 249-1175-001 WT400 995-001-071 95 ohm (RG 195/U) 249-1174-001 249-1173-001 WT402 HX3-138 150 ohm 249-1172-001 249-1171-001 WT408 Insertion Tool Part Number Extraction Tool Number CIT C2 CET C1 Accessories - DPGM/DPJM/DPJMB Junction Shells DPGM junction shells are essential for proper installation of connector and are ordered separately. Junction Shell Part Number DPGM 248-1711-000 DPJM/DPJMB 248-1710-000 .250 (6.35) .248 (6.30) .125 (3.18) DIA., 4H OLES 1.001 (25.42) .901 (22.88) MAX. 1.526 (38.76) .090 (2.28) DPGM .813 (20.65) TYP. 3.190 (81.03) TYP. 3.371 (85.62) DPJM/DPJMB Accessories - Wire Bushings Sealing Wires on #12 and Coaxial Contacts New Part Number Wire Size O.D. I.D. A DPGM .040-.083 0.062 DPJM/DPJMB .080-.096 0.08 Small wires should be provided with rubber bushings before crimping. Approximately 1/16 (1.59) of an inch of bushing is visible when installed into grommet. Grommets with seal with out bushings or wire .096 (2.44) to.185 (4.70) to diameter. 3/8 (9.52) A 1/8 (3.18) DIA. Accessories - Hole Fillers Contact Size Part Number 20 225-0070-000 16 225-0071-000 12 225-0072-000 Coaxial 225-0085-000 All holes in grommet require filling either by a wire and contract, or by means of wire hole plugs. Dimensions shown in inches (mm) Specifications and dimensions subject to change 104 www.ittcannon.com DPGM/DPJM/DPJMB Shell Dimensions DPGM Shell Dimensions 33 Shell .109 (2.77) .912 (23.16) MAX. .1.062 (26.91) 1.688 (42.88) .031 (0.79) R. .156 (3.96) .788 (20.02) .562 +_. 004 (14.27 +_0.10) .639 +_. 004 (16.23 +_0.10) 1.414 +_. 004 (35.92 +_0.10) .625 (15.88) 1.225 (31.12) MAX. .912 MAX. (23.16) .125 R. (3.18) 2.000 +_. 004 (50.80 +_0.10) 1.250 (31.75) MAX. 34 Shell 2.50 R. (6.35) 1.116 +_. 004 (28.35 +_0.10) .171 R. (4.34) .109(2.77) MIN. TYP. 2.000 +_. 004 (50.80 +_0.10) .109 (2.77) .998 (25.35) .312 R. (7.92) .908 (23.06) TWO FLOATING EYELETS .500 (12.70) .562 +_. 004 (14.27 +_0.10) 1.533 +_. 004 (38.94 +_0.10) .188 R. (4.78) DPJM/DPJMB Shell Dimensions 33 Shell 1.006 (25.55) MAX. .109 (2.77) 1.156 (29.36) .880 (22.35) 3.562 (90.47) .021 R. (0.53) 1.011 (25.68) MAX. 3.875 +_. 005 (98.42 +_0.13) .109 (2.77) MIN TYP. .500 (12.70) .109 (2.77) 1.000 (25.40) 1.097 (27.86) .312 R. (7.92) 1.225 (31.12) MAX. 3.254 +_. 005 (82.65 +_0.10) 3.875 +_. 004 (98.42 +_0.10) .188 R. (4.78) 3.377 +_. 005 (85.78 +_0.13) Two floating eyelets. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com .125 R. (3.18) .250 R. (6.35) 1.250 (31.75) MAX. 34 Shell 2.760 +_. 004 (70.10 +_0.10) .625 (15.88) 105 .562 +_. 004 (14.27 +_0.10) .171 R. (4.34) .218 R. (5.54) .562 +_. 004 (14.27 +_0.10) .046 (1.17) DPGM/DPJM/DPJMB Shell Dimensions (continued) Panel Cutouts C A D 2.004 (50.90) 1.996 (50.70) .3.480 (88.39)* 3.470 (88.14) .262 (6.85) .252 (6.40) .166 (4.22) R.T YP. .146 (3.71) 3.879 (98.53) 3.871 (98.32) 1.105 (28.07)* .217 (5.51) 1.095 (27.81) .207 (5.26) B .565 (14.35) .559 (14.45) .565 (14.35) .559 (14.45) .143 (3.63) DIA.T YP. .141 (3.58) .166 (4.22) R.T YP. .146 (3.71) DPGM .143 (3.63) DIA.T YP .141 (3.58) DPJM/DPJMB Gap Between Flanges after mating A B C D DPGM-33 1.609 (40.87) 1.599 (40.61) .985 (25.02) .975 (24.76) .214 (5.44) .204 (5.18) .203 (5.16) .193 (4.90) { .500(12.70) .625(15.88) DPG-34 1.636 (41.55) 1.626 (41.30) 1.011 (25.68) 1.001 (25.42) .227 (5.76) .217 (5.51) .190 (4.83) .180 (4.57) { .500(12.70) .625(15.88) PANEL THICKNESS: Maximum sum of both panel thicknesses is 7/16 of an inch when 33 plug and 34 receptacle are back mounted. Shell style 33 modifications A and -2 can be back mounted ONLY. Shell style 33 modifications B and shell style 34 modifications B and H may be front or back mounted. Consult your account representative for additional information. Dimensions shown in inches (mm) Specifications and dimensions subject to change 106 www.ittcannon.com DPGM/DPJM/DPJMB Assembly Wiring and Crimping Contacts Step 1 - Drop contact into crimp tool, it will locate on the contact shoulder. Step 2 - Take wire stripped to dimensions above, and push into the contact crimp pot until it is completely home. Where outside diameter of wire in the #12 or COAXIAL contact is less than .096 (2.44), a rubber bushing most be slipped over the wire before crimping (see page 108). Step 3 - Squeeze the crimp tool to secure the wire into the contact. It is not possible to remove the contact from the crimp tool until crimp is completed. 3/16 (4.76) 1/4 (6.35) .089 DIA. MAX (2.26) #20 Contact #20-18, #16 & #12 Contact Step 4 - Remove wired contact from tool. SUPPORT OMITTED ON DPJMB CONTACT Step 5 - Inspect - If wires are stripped and crimped correctly, the wire will be visible through the small inspection hole in the contact. WIRE Contact Insertion After the contacts have been crimped, they should be threaded through the junction shell and inserted with the tools shown in the table. It is recommended that the contacts be inserted in the center horizontal row first, then work to the top and bottom horizontal rows. CONTACT CONTACT WIRE Contact Size Tool Description Assembly Number 20 CIT - 20 038894-0000 16 CIT - 16 038895-0000 12 CIT - 12 038896-0000 Coaxial 50-75,95 & 150 ohm CIT - C2 038901-0000 Contact Size Tool Description Assembly Number 20 CET - 20A 038889-0100 16 CET - 16 038888-0000 12 CET - 12 038890-0000 Coaxial 50-75,95 & 150 ohm CET - C1 038869-0000 Contact Extraction If it is necessary at any time to remove contacts, this may be accomplished with an impact extraction tool. Simply place the correct tool on the engaging end of the contact and push. A reversible tip is provided for pins and sockets. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 107 DPGM/DPJM/DPJMB Assembly (continued) Coaxial Contact Assembly AB C Cable Trim Dimensions A Cable Stripping 150 ohm .035 DIA (0.89) D E SHIM B F BUSHING 95 ohm C 1/16 (1.59) 3/16 (4.76) 75 ohm 50 ohm Cable Entry Dimensions 1/8 (3.18) 1/4 (6.35) CRIMP RING D min. dia. E min. dia. F min. dia. .154 (3.91) .183 (4.65) .202 (5.13) .106 (2.69) .139 (3.53) .153 (3.89) .122 (3.10) .158 (4.01) .106 (2.69) .136 (3.53) CRIMP RING BUSHING CRIMP RING 50 Ohm Contact (RG-196U) (assembly steps 1, 2, 3, 4, 5 & 8) 75 Ohm Contact (RG-187U) (assembly steps 1, 2, 3, 5 & 8) 95 Ohm Contact (RG-195U) (assembly steps 1, 3, 6, 7 & 8) Assembly Steps JACKET DIELECTRIC INSPECTION HOLEC ENTER CONDUCTOR CENTER CONTACT CRIMP RING BRAID BUSHING CENTER CONDUCTOR Step 2 DIELECTRIC APPLY CLEAN SOLDERING IRON SHIMC Step 3 Step 1 - After the coaxial cable has been stripped to the proper dimensions, tin the center conductor. If O.D. of cable is less than .096 (2.44), slip rubber bushing over wire. (50, 75 & 95 ohm) ENTER CONTACT Step 4 JACKET BRAID Step 2 - Assemble crimp ring under braid and add bushing to cable. (50 & 75 ohm) Step 3 - The center contact is supplied loose in the polyethylene bag. Insert the tinned conductor into the contact. Wire must be visible through inspection hole and dielectric pushed against contact shoulder. For 150 ohm contact shoulder must be flush against bushing. Heat contact with a clean soldering iron. Avoid solder outside contact, (50, 75, & 95 ohm) CRIMP RING SHELL Step 6 Step 4 - Wrap shim around braid. (50 ohm) Step 5 - Feed cable and assembled parts into coaxial shell. Care is required if braid is to fit smoothly inside the shell. (50 & 75 ohm) Step 6 - Thread crimp ring over cable. Feed center contact into coaxial shell with the shell between the dielectric and the braid. (95 ohm) .063 (1.59) EDGE OF .078 (1.98) CRIMP TOOL .125 (3.18)M IN. PLUG .063 (1.59) MIN. RECPT Step 7 - Slip crimp over the braid. (95 ohm) Step 8 - Crimp - crimp tool must be located 1/16 (1.58) to 5 / 64 (1.98) from shoulder of coaxial. (50, 75 & 95 ohms) SEALING GROMMET LOACATION Step 8 Dimensions shown in inches (mm) Specifications and dimensions subject to change 108 www.ittcannon.com DPD/DPDMA Product Overview DPGM/DPJM Coaxial Contact Assembly Cannon's DPD Rack and Panel connectors are distinguished from other connector lines by their rectangular shape, which provides maximum space utilization an rack or chassis mounted equipment. The DPD is used in any commercial application where moisture/environmental resistance is not required, such as I/0 connector or computer panels, GFE test equipment, and GSE ground support equipment. For example, one-half of a connector assembly is mounted on a radio rack, or panel, and the mating connector is attached to a cable that connects to another instrument or rack. The DPO has a temperature range of -55C to +125C (-67F to +257F). In addition to standard DPD connectors with solder contacts, the DPDMA version has rear insertion, rear release crimp, snap-in contacts that feature the LITTLE CAESAR rear release contact retention assembly used in many other ITT product lines. DPD - Standard Rack and Panel Connector Series DPD connectors are the original rectangular rack and panel connectors with solder type contact termination, accommodating a wide range of contact arrangements and a variety of endbells and junction shells. type connectors designed to handle double the circuitry in instrument panel disconnect applications. The DPD2 is identical in shell style and materials to the DPD, but features a center coupling screw for positive engagement. Various coupling devices are shown on pages 116-117. The DPD2 may also be ordered without the engaging device by omitting the letter code "M" as shown in the ordering nomenclature. Two optional polarizing posts give up to six alternate insert positions (page 119). DPDMA - LITTLE CAESAR Contact Assembly DPDMA connectors are DPD's with the LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Contacts are inserted by hand, and extraction is accomplished with the use of an expendable plastic tool. Hard dielectric, closed-entry socket inserts have lead-in chamfers for positive mating of pin contacts during engagement. Both the DPD and DPDMA connectors are intermateable. DPD2 - Two Gang Version of DPD DPD2 connectors are two-gang versions of the DPD solder DPD2MA - LITTLE CAESAR Contact Assembly DPD2MA connectors are DPD2 connectors with the LITTLE CAESAR contact assembly for rear insertion, release and extraction of crimp type contacts. Contact insertion is by hand and extraction is by an expendable plastic tool. Hard dielectric, closed entry socket inserts have lead-in chamfers for positive mating of pin contacts during engagement. DPD2 and DPD2MA connectors are intermateable. Material Specifications DPD/DPD2 Shell/Polarization Hardware Insulator Aluminum alloy QQ-A-591/A380 Finish Natural cadmium plate QQ-P-416 Melamine or fabricated phenolic Diallyl Phthalate MIL-M-14 Material Copper alloy QQ-C-533 Finish Silver or gold plate* QQ-C-365 MIL-G-45204 Termination Solder Pot *Size 20 contacts have gold plate finish. All other sizes have silver plate finish. Tin alloy may be substituted for silver. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com DPD/DPDMA Specifications Material Material Contacts DPDMA/DPD2MA 109 Crimp N/A DPD/DPDMA How to Order DPD Single Gang Product RoHS Version: (Optional) R- Class: Contact Arrangements: Contact Type: Mounting Hole Variation*: R MA - - 56 70 156 B28 32C2 - 34 33 P S - 1G 1A Y 1A 1B X - F0 RoHS Compliant Blank - Solder contacts MA - Shell Style: DPD DPD DPD Crimp type contacts in LITTLE CAESAR contact assembly See Page 111 for Solder termination See Page 112 for Crimp termination 33 - Plug 34 - Receptacle P- Pin S- Socket 1A - .144 (3.66) dia., for #6 flathead screw 1B - .144 (3.66) dia., 100 countersunk for #6 flathead screw 1G - .152 (3.86) dia., 82C countersunk for #6 flathead screw 1L - .144 (3.66) dia., 82 countersunk for #6 flathead screw Polarizing Position: See Polarization Positions on Page 119 Contact Modification Code: Add F0 to order connector less contacts. DPD Double Gang Product DPD RoHS Version: (Optional) R- Two Gang Shell 2- Class: Contact Arrangements: Contact Type: MA - 34 33 34 P S P M M M - - F0 RoHS Compliant Crimp type contacts in LITTLE CAESAR contact assembly See Page 111 for Solder termination See Page 112 for Crimp termination 33 - Plug 34 - Receptacle P- Pin S- Socket Engaging Device: Mounting Hole Variation*: R 2 2 2 Blank - Solder contacts MA - Shell Style: DPD DPD DPD See Pages 116-117 for Engaging Devices 1A - .144 (3.66) dia., for #6 flathead screw 1B - .144 (3.66) dia., 100 countersunk for #6 flathead screw 1G - .152 (3.86) dia., 82C countersunk for #6 flathead screw Polarizing Position: See Polarization Positions on Page 119 Contact Modification Code: Add F0 to order connector less contacts (DPDMA/DPD2MA only) *Omit code for standard .144 (3.66) dia. mounting hole 82 countersunk for #6 flathead screw Dimensions shown in inches (mm) Specifications and dimensions subject to change 110 www.ittcannon.com DPD/DPDMA Contact Arrangements DPD Solder Contact Arrangements 43 1 3 3 21 3 2 2 6 2 1 1 6 5 10 4 5 98 76 A2 5 5 7 4 7 4 A2 A1 A1 8 6 10 9 8 10 8 9 7 11 14 13 12 11 10 9 15 1 13 14 13 17 16 N10 AJ14 (Crimp) AN14 (Solder) Clearance Clearance 2 #16 4 #16 4 #4 5/32 (3.97) 9/64 (3.57) 9/64 (3.57) 4 5 3 14 min. coax 1 2 6 16 6 78 11 12 11 12 91 9 10 13 14 10 9 8 7 14 15 6 7 8 6 13 14 15 16 13 5 4 12 3 11 A1 16 2 12 1 17 15 23 17 16 1 3/64 (1.19) 11/64 (4.37) 5/32 (3.97) 5/32 (3.97) Grounded A2 17 17 18 19 2 8 #16 2 #16 2 #16 6 #14 2 Coax 0 13 22 20 3 4 Clearance 5 11 15 14 5 4 3 7 8 9 16 B20C2 Clearance 3/16 (4.76) 7/32 (5.56) 1/4 (6.35) 9/32 (7.14) 13/64 (5.16) 11/64 (4.37) Grounded 2 #14 2 #14 2 #14 1 #14 3 #14 3 #10 2 Coax 2 1 21 10 15C2 1/16 (1.59) 12 11 22 21 20 18 19 30 18 28 19 26 27 25 29 28 27 26 24 25 24 23 22 21 20 19 18 23 G20 23C3 B28 Clearance 3 #14 7 #14 2 #10 8 #8 32C2 Clearance 5/64 (1.98) 1/16 (1.59) 1/16 (1.59) 1/16 (1.59) 20 #16 3 Coax Clearance 1/16 (1.59) Grounded 28 #16 7/64 (2.78) Clearance 28 #16 2 #8 (1.56 Dia.) 2 Coax 1 7 6 15 5 3 4 13 14 2 6 1 5 10 13 24 23 22 21 20 33 32 31 30 29 19 18 17 27 26 20 40 39 38 37 36 35 3 11 2 10 1 9 6 7 8 7 19 18 17 16 5 14 15 15 45 16 24 44 28 28 12 4 13 3 12 2 11 27 26 25 24 23 23 21 22 20 9 19 8 18 18 17 16 35 34 33 32 32 30 30 31 29 28 39 26 27 43 42 41 40 39 29 38 40* 42 40 41 38 39 37 50 49 48 36 37 47 45 40 51 41 35 52 10 9 46 7 8 4 5 6 1 2 3 43 #16 2 #10 32 20 30 31 18 19 17 26 27 28 29 14 15 16 25 13 24 12 10 21 11 9 7 8 6 44 45 43 44 56 57 68 69 55 67 78 79 41 42 54 53 65 66 51 52 63 64 75 76 77 38 39 40 74 37 49 50 61 62 73 48 33 34 46 47 59 60 58 43 4 5 69 67 68 81 80 70 101 90 89 88 87 86 85 84 83 82 81 80 112 53 54 2 3 45 50 #16 100 111 99 110 90 75 87 61 85 81 58 59 72 66 57 82 35 83 37 36 108 97 107 96 95 106 93 94 105 104 103 1/32 (.79) 70 1241 1121 100 25 13 101 26 14 2 1261 1141 102 27 15 103 4 17 5 59 43 128 1161 104 17 105 61 45 31 20 89 92 77 76 44 19 7 91 60 30 29 18 6 90 75 74 42 28 27 89 58 57 41 16 15 3 88 73 56 40 39 87 72 71 55 25 13 1 78 62 65 49 23 22 10 80 64 48 34 33 32 94 79 63 47 46 21 93 11 12 128* Clearance 3/64 (1.19) 128 #20 *Fabricated inserts: 40, 112, 128; all other inserts are molded NOTE Face view of pin insert, see page 120 for test voltage Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 23 11 99 86 Clearance 112 #20 1221 1101 98 85 54 38 92 102 84 53 52 82 83 21 109 97 69 68 67 51 50 70 71 84 1201 108 96 32 45 46 60 73 74 86 1/16 (1.59) 112* Clearance 90 #16 62 47 19 107 95 33 34 35 48 106 22 24 98 109 63 76 88 89 36 49 11 12 23 111 8 7 34 17 16 15 24 25 35 27 26 38 37 36 43 44 63 55 45 64 56 46 65 57 50 49 48 47 66 58 67 59 68 60 61 69 44 1 13 24 37 50 64 14 25 38 51 77 78 79 15 26 39 52 65 66 90 16 27 40 41 55 17 28 29 30 42 56 91 71 72 35 36 18 19 20 31 22 23 33 32 54 71 Clearance 3/64 (1.19) 3/64 (1.19) 6 14 23 72 73 74 75 76 77 78 78 Clearance 1181 21 42 53 50 Clearance 1/16 (1.59) 31 13 22 34 70 40 #16 30 62 34 12 21 20 25 22 31 5 34 11 10 19 29 28 33 43 36 2 1 10 8 9 21 25 4 9 14 11 12 3/64 (1.19) 3/64 (1.19) Grounded 3/64 (1.19) Clearance 78 #16 1/32 (.79) DPD/DPDMA Contact Arrangements (continued) DPDMA Crimp Contact Arrangements 5 3 4 11 2 9 10 1 10 9 8 7 14 15 6 7 8 6 13 5 4 12 16 14 15 13 7 6 5 3 4 2 13 14 11 12 10 9 8 16 2 12 1 25 24 23 22 21 20 19 18 17 22 21 28 20 33 30 25 B28 Clearance 28 #16 7/64 (2.78) 24 5 4 3 2 13 21 12 20 11 10 19 9 18 8 17 7 36 26 35 43 34 42 25 16 33 24 32 41 52 15 23 51 22 31 40 29 38 40 37 48 39 47 45 43 #16 2 #10 10 9 44 43 81 80 91 53 90 101 112 100 111 77 99 110 76 88 89 98 109 108 97 107 75 19 3 11 38 46 18 24 30 37 45 85 95 106 72 2 10 17 23 29 36 44 31 40 18 30 39 28 27 28 35 37 26 36 35 43 43 42 41 8 7 16 27 26 49 38 6 37 48 55 59 33 68 41 46 47 58 76 56 66 67 75 44 73 72 31 41 61 62 71 70 39 40 39 50 51 19 29 28 28 29 40 51 2 30 52 60 69 70 31 42 53 62 12 13 21 20 41 5 34 11 10 9 18 17 18 30 52 53 63 64 19 42 43 9 10 20 32 54 55 65 74 33 34 1 1 2 11 21 22 45 57 3 12 13 23 35 36 4 5 14 24 43 54 63 71 33 32 44 55 64 72 35 57 74 75 59 76 50 49 48 68 38 37 36 58 27 26 47 67 17 16 25 46 66 60 61 69 77 78 78 Clearance 73 #20 3 #16 34 56 8 7 15 24 45 65 73 6 14 23 22 76 Clearance 1/32 (0.79) 1/16 (1.59) 39 Clearance 3/64 (1.19) 3/64 (1.19) 3/64 (1.19) 3/64 (1.19) 16 #20 17 #16 6 #12 5 #8 (.142 Dia.) 1/16 (1.59) 15 25 40 A44 40 #16 49 42 34 Clearance 1 50 34 35 40 9 27 36 44 16 22 37 Clearance 5/64 (1.98) 78 #16 1/32 (.79) 103 57 70 82 83 93 104 29 38 32 58 71 84 94 105 48 #16 6 #12 34 45 46 59 60 73 74 86 96 47 61 33 34 92 102 112* Clearance 128 #20 32 19 27 22 35 48 62 87 31 20 28 29 11 12 23 36 49 63 64 25 30 31 1 13 24 37 50 51 52 14 25 38 2 3 15 26 39 78 79 16 27 65 66 4 5 17 28 40 54 67 6 18 41 55 68 7 8 29 30 42 56 69 3/64 (1.19) 3/64 (1.19) 19 20 31 4 12 19 10 21 26 20 F54 Clearance 21 5 13 20 26 32 54 30 39 6 14 21 44 27 27 21 7 45 28 22 1 15 14 28 23 32C2** Clearance 28 #16 3/64 (1.19) 2 #8 (1.56 Dia.) 3/64 (1.19) 2 Coax Grounded 8 6 29 24 25 22 32 1 11 12 23 33 2 3 13 14 38 18 19 26 27 24 4 5 15 16 16 17 23 17 25 26 A1 6 7 1 18 15 A2 17 8 9 3 11 3/64 (1.19) NOTE Face view of pin insert, see page 120 for test voltage *Fabricated inserts: 112; all other inserts are molded **32C2 arrangement may be purchased less coaxial contacts as -30. All contact variations shown for 32C2 may be purchased in the DPDMA. DPD2/DPD2MA Crimp Contact Arrangements DPD2 Insert assemblies consist of two standard DPD insert mounted in a DPD2 shell. They are identified as insert "A" and insert "B". Any two inserts with similar contact arrangements can be used together. The tabulation lists the DPD2 contact arrangement ordering number for the combination of two inserts. Contact your account representative for combination layouts not shown. DPD2 Arrangement Number Side A Side B DPD2 Arrangement Number Side A Side B N20 N10 N10 H98C2 H20C2 78 G48 G20 B28 100 50 50 B56 B28 B28 A110 32 78 64 32 32 123 45 78 64C4 32C2 32C2 A123 78 45 B68 40 B28 152 76 76 77 45 32 156 78 78 78 50 28 180 90 90 80 40 40 190 78 112 224 112 112 256 128 128 90 45 45 B98C2 B20C2 78 G98 78 G20 B A DPD2/DPD2MA Insert Designations (face view - 34 shell) Dimensions shown in inches (mm) Specifications and dimensions subject to change 112 www.ittcannon.com DPD/DPDMA Contact Arrangements (continued) Contact Variations Arrangement Number Basic Arrangement V14 T14 20 32C2 Number of Contacts (Wire Size) 20 16 14 10 8 Coax Special 14 18 Notes Modifications Supplied less coaxial contacts (see page 114 for avail.) 2 #5, 7, 9, 12-17, 29, A1, A2 are open B20C2 B20C2 12 6 2 Basic arr. str. coax RG-7/U, P249-0365-000; S249-0366-000 C20C2 B20C2 12 6 2 A1, A2-str. coax RG-59/U, RG-62/U, P249-0399-000, S249-0398-000 G20 G20 18 10 B22C2 32C2 20 2 8 2 Basic Arrangement A1-90 Short coax RG-58/U, P249-0409-000, S249-0410-000; A2-Str. coax RG-58/U, P249-0257-000, S249-0258-000, #11-14, 16, 17, 26-29 open 2 23C3 23C3 20 23HV1 23C3 20 3 G23C3 23C3 28 B28 B28 28 30 32C2 28 2 A1, A2-open 31 32C2 28 3 A1-open; A2-#8 removable B31C1 32C2 28 2 32 32C2 28 4 32C1 32C2 28 3 1 32C1HV1 32C2 28 2 1 32C2 32C2 28 2 2 A32 32C2 30 2 2 Basic Arrangement, Standard coax RG-7/U, P249-0365-000, S249-0366-000 1 3 #21, 23-#8 removable; #22-HV kit 7.5K VAC: #16 wire, 20 amps #21-23-str. coax RG-59/U. RG-62/U, P249-0399-000, S249-0398-000 Basic Arrangement 1 A1-open; A2-90 short coax, RG-58/U P249-0257-000, S249-0258-000 A1, A2-#8 removable A1-str. coax RG-7/U, P249-0365-000, S249-0366-000 A2-#8 removable 1 A1-str. coax RG-7/U, P249-0365-000, S249-0366-000 A2-HV kit, 7.5K VAC, #16 wire, 10 amp Basic Arrangement A1, A2-str. coax RG-7/U, P249-0365-000, S249-0366-000 A1, A2-#16 removable E32C2 32C2 28 2 2 A1, A2-str. coax. RG-58/U, P249-0257-000, S249-0258-000 T32C2 32C2 28 2 2 S/A E32C2 except RG-58/U insulated U32C2 32C2 28 2 2 A1, A2-str. coax RG-59/U, RG-62/U, P249-0399-000, S249-0398-000 40 40 40 A44 A44 17 6 45 45 43 2 50 50 50 F54 F54 48 16 73 Basic Arrangement 5 Basic Arrangement Basic Arrangement Basic Arrangement 12 Basic Arrangement 76 76 3 Basic Arrangement 78 78 78 Basic Arrangement C78 78 78 Contacts accommodate 16-20 wire DPDMA only 90 90 112 112 112 90 Basic Arrangement Basic Arrangement 128 128 128 Basic Arrangement The contact variations shown are modifications of the basic arrangement. For variations not shown please contact your account representative. Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 113 DPD/DPDMA Contact Arrangements (continued) Contact Termination Data - Crimp contacts Contact Size Type Part Number Wire Size Max. Wire Insul. O.D. Crimp Tool Part Number Locator Extraction Tool Part Number Layout/Usage 20 Pin Socket 030-9081-000 031-9134-001 20-24 .084 (2.13 M22520/1-01 M22520/1-02 CET 20-8 76,112, A44 1620 Pin Socket 030-9123-000 031-9203-002 20-24 .084 (2.13 M22520/1-01 Blue CET 16-9 CET 16-15 16 Pin Socket 030-9083-000 031-9206-003 16-20 .110 (2.79) M22520/1-01 Blue CET 16-9 CET 16-15 12 Pin Socket 030-1909-000 031-1059-000 12-16 .150 (3.81) M22520/1-01 Yellow CET 12-4 A44 F54 30A (#10) Pin Socket 030-1757-000 030-1758-000 10-12 .206 (5.23) CET 10-1 45 40A (#8) Pin Socket 030-9175-000 030-9176-000 8-10 .250 (6.35) 8 Pin Socket 030-1908-000 030-9201-003 8-10 .250 (6.35) Solder Pot Type Only B28, 32C2, 40, A44, F54, 45, 76 78 32C2 CBT-600B CCH-8-1 CCHP-8-6 CET 8-2 A44 Contact Termination Data - Coaxial contacts Type Part Number Description Cable Layout Usage Pin Socket 249-0365-000 249-0366-000 Plug, Straight Receptacle, Straight F3 Pin Socket 249-0399-000 249-0398-000 Plug, Straight Receptacle, Straight RG-59/U RG-62/U Pin Socket 249-0409-000 249-0410-000 Plug, 90 Short Receptacle, 90 Short RG-58/U Pin Socket 249-0228-000 249-0226-000 Plug, 90 Long Receptacle, 90 Long Pin Socket 249-0229-000 249-0227-000 Plug, 90 Short Receptacle, 90 Short Pin Socket 249-1365-000 249-1357-000 Plug, Solder Receptacle, Solder RG-195/U Pin Socket 249-1333-000 249-1332-000 Plug, Solder Receptacle, Solder RG-59/U RG-62/U AN14 Pin Socket 249-1264-000 249-1265-000 Plug, Crimp Receptacle, Crimp RG-59/U RG-62/U AN14 15C2 B20C2 23C2 32C2 RG-7/U Dimensions shown in inches (mm) Specifications and dimensions subject to change 114 www.ittcannon.com DPD/DPDMA Shell Dimensions Single Gang Dimensions 33 Plug .156 (3.96) 1.359 (34.52) .144 (3.66) DIA. 4 HOLES 3.375 (85.72) .906 (23.01) 2.359 (59.92) 1.359 (34.52) 1.000 .005 (25.40 0.13) 1.687 (42.85) .125 R. TYP. (3.18) .984 (24.99) 2.875 .005 (73.02 0.13) .187 R. TYP. (4.75) .144 (3.66) DIA. 34 Receptacle .156 (3.96) 2.500 (63.50) .062 (1.57) 1.500 (38.10) 1.000 .005 (25.40 0.13) 1.687 (42.85) 1.500 (38.10) 1.109 (28.17) 4 HOLES 3.375 (85.72) .187 R. TYP. (4.75) 2.875 .005 (73.02 0.13) .187 R. TYP. (4.75) For mounting hole variations, see page 119 Two Gang Dimensions 8 MTG. HOLES .144 (3.66) DIA.C 'SUNK 82 FOR #6 FLAT HEAD SCREW 33 Plug 2.875 .005 (73.02 0.13) 1.000 .005 (25.40 0.13) 2.359 (59.92) .984 (24.99) A 1.250 .005 (31.75 0.13) 3.609 (91.66) 2.250 (57.15) TOP 3.609 (91.66) .156 (3.96) .187 R. TYP. (4.75) .906 (23.01) B 3.937 (100.00) 1.359 (34.52) 3.375 (85.72) .125 R. TYP. (3.18) 8 MTG. HOLES .144 (3.66) DIA.C 'SUNK 82 FOR #6 FLAT HEAD SCREW 2.875 .005 (73.02 0.13) 34 Receptacle 1.109 (28.17) 2.505 (63.60) 3.937 (100.00) 2.250 (57.15) TOP 3.750 (95.25) B 3.750 (95.25) A 1.437 (36.50) .156 (3.96) 3.375 (85.72) .062 (1.55) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 115 1.000 .005 (25.40 0.13) 1.000 .005 (25.40 0.13) 1.250 .005 (31.75 0.13) 1.000 .005 (25.40 0.13) .187 R. TYP. (4.75) For headscrew variations, see page 119 DPD/DPDMA Engaging Devices Engaging Devices - Single Gang DPD/DPDMA The DPD/DPDMA can be engaged by means of a No. 10-32 steel jack screw and clinch nut. This coupling device is designed to fasten connectors securely when they are used in other than standard rack/ panel applications. The jack screws and clinch nuts are mounted on the DPD Single Gang Engaging Devices N- Clinch Nut S- Jack Screw DPD DPD - ** ** - 34 34 - 1* 1* shell flanges at the factory. They may be called out on either -33 or -34 shells, although it is preferred to have jack screws on the -33 shell and the clinch nuts on the -34 shell. The device can be ordered on both DPD and DPDMA. N S 1/4h ex with screwdriver slot & safety wire hole #10-32 clinch nut on horizontal center line -33 Shell -34 Shell #10-32 steel jack screw (on horizontal center line) Engaging Devices - Two Gang DPD2/DPD2MA The DPD2 is engaged by means of a variety of screw mechanisms. Engaging devices are interchangeable (within the thread group) with male or female mounting on either 33 or 34 shells. The accompanying DPD Two Gang Engaging Devices DPD2 - 72C2 - 34P tabulation lists the available engaging devices, male opposite female, with which they mate. Male Engaging Devices CM Engaging Device (See Table) Female Engaging Devices Part Number Used on DPD2 DPD2MA F M * * MA * * CM * * CMRA * * CF DF DM * * DM-1 * * DM-2 * * DM-3 * * DM-7 * * Dimensions shown in inches (mm) Specifications and dimensions subject to change 116 www.ittcannon.com DPD/DPDMA Engaging Devices (continued) Female Engaging Devices .750 .016 (19.05 0.41) .125 .016 (3.18 0.41) 1.250 .016 (31.75 0.41) 1.062 .020 (26.98 0.51) 1.125 (28.58) APPROX. .187 .016 (4.75 0.41) .187 .016 (4.75 0.41) 5/16-24T HREAD 5/16-12 THREAD 1.687 .016 (42.85 0.41) 1/4-28 THREAD P/N 013837-0010 F 1/4-28 UNF-2B Thread 1.687 .016 (42.85 0.41) P/N 013837-0003 CF 5/16-24 UNF-2B Thread P/N 013837-0013 DF 5/16-12 Quad Lead Thread Male Engaging Devices .125 .016 (3.18 0.41) .250 .005 DIA. (6.35 0.13) .546 .016 (13.87 0.41) 1/4-28 UNF-2A THREAD 1.328 .016 (33.73 0.41) P/N 013837-0008 M 1/4-28 UNF-2A Thread 1.781 .016 (45.24 0.41) 2.265 .016 (57.53 0.41) 1/4-28 UNF-2A THREAD 1.640 (41.66) APPROX. 5/16-24 UNF-2A THREAD 4.218 .031 (107.14 0.79) 2.718 .016 (69.04 0.41) 2.500 .016 (63.50 0.41) 5/16-24 UNF-2A THREAD 3.343 (84.91) APPROX 1.500 .015 (38.10 0.38) P/N 013837-0042 CMRA 5/16-24 UNF-2A Thread (Ratchet Lock) www.ittcannon.com 117 .187 .015 (4.75 0.38) .859 .005 (21.82 0.13) P/N 013837-0001 MA 1/4-28 UNF-2A Thread NOT FOR USE WITH POLARIZING POST Dimensions shown in inches (mm) Specifications and dimensions subject to change 2.515 .016 (63.88 0.41) 1.015 .047 (25.78 1.19) P/N 013837-0005 CM 5/16-24 UNF-2A Thread DPD/DPDMA Accessories DPD Junction Shells Junction Shell 3.375 (85.72) 2.875 .005 (73.02 0.13) 2.500 (63.50) Part Number .125 (3.18) MAX. CLAMP TRAVEL DPD-33 Junction Shell 11612 DPD-34 Junction Shell 12172 DPD 90 Angle Junction Shell 19929 DPD2 19941-1 DPD2 19941-2 DPD2 19941-3 1.000 .005 (25.40 0.13) DPD2 19941-7 DPD/DPD2 Dust Cap 025-0585-000 3.375 (85.72) 2.875 .005 (73.02 0.13) 4H OLES .144 (3.66) DIA. 1.687 (42.85) 1.546 (39.27) 3.375 (85.72) 1.125 (28.58) 2.093 (53.16) 4 HOLES TAPPED #6-32 NC-2B .125 (3.18) MAX. CLAMP TRAVEL 1.343 (34.11) DPD-34 Junction Shell TWO RESILIENT BUSHINGS 1.562 (39.68) .526 DIA. (13.36) 2.890 (73.40) APPROX. 1.453 (36.91) 1.062 (26.98) 2.406 (61.11) APPROX. .703 (17.86) 1.140 (28.96) .781 (19.84) DIA. MAX. CABLE ENTRY 2.453 (62.30) .656 (16.66) 2.546 (64.67) 1.187 (30.15) 4 SCREWS #6 x 5/16 PAN. HD. TYPE "2" M.S. .656 (16.66) 4 SCREWS #6 x 5/16 PAN. HD. 2.890 (73.41) APPROX. 2.453 (62.31) 1.250 (31.75) MAX. CABLE ENTRY 1.250 (31.75) 2.546( 64.86) 1.140 (28.96) TWO MTG. POSTS .468 (11.89) 2.000 (50.80) APPROX. 1.875 (47.62) 1.546 (39.27) DPD2 19941-2 1.062 (26.97) MAX. CABLE ENTRY THREE RESILIENT BUSHINGS MAX. CABLE ENTRY .468 (11.89) MAX. CABLE ENTRY 1.250 (31.75) THREE RESILIENT BUSHINGS MOUNTING BRACKET DPD2 19941-1 MTG. BRACKET .156 (3.96) 1.000 .005 (25.40 0.13) DPD-90 TWO MTG. POSTS 2.671 (67.84) .906 (23.01) 2.875 .005 (73.02 0.13) 1.937 (49.20) .796 (20.22) CABLE ENTRY 2.687 (68.25) 1.562 (39.68) CABLE ENTRY .156 (3.96) 4 HOLES TAPPED #6-32 NC-2B 1.421 (36.09) .156 (3.96) .906 (23.01) CABLE ENTRY DPD-33 Junction Shell 1.687 (42.85) 1-20 UNEF-2AT HREAD 1.687 (42.85) 2.093( 53.16) 1.000 .005 (25.40 0.13) 2.000 (50.80) 1.562 (39.68) 1.500 (42.85) 1.875 (47.62) 2.312 (58.72) APPROX. .500 (12.70) .250 (6.35) TYP. .171 R. TYP. (4.34) 1.875 (47.62) 2.500 (63.50) MAX. CABLE ENTRY MAX. CABLE ENTRY 1.546 (39.27) DPD2 19941-3 .875 (22.22) DPD2 19941-7 All tolerances .015 (0.38) unless otherwise noted. Dimensions shown in inches (mm) Specifications and dimensions subject to change 118 www.ittcannon.com DPD/DPDMA Polarization DPD/DPDMA Polarization POSITION N POSITION W POSITION V POSITION X POSITION Y POSITION Z Shaded area indicates extended portion of polarizing post. DPD connectors can be supplied with polarizing posts to provide six or more alternate positions. This feature prevents cross plugging where two identical connectors are mounted close together. Shells with polarizing posts can be ordered by adding the desired position to the part number; for example: DPD-12C4-34P-1A-POS. Y. Polarizing positions are shown below and are face view of the 33 (plug) shell. DPD 33 with POLARIZING POSTS DPD 34 with POLARIZING KEYWAYS DPD2/DPD2MA Polarization AB A AB AB POSITION W POSITION V POSITION N B A POSITION X B A POSITION Y B POSITION Z Shaded area indicates extended portion of polarizing post. DPD2 series can be supplied with two polarizing posts to provide six or more alternate positions. This feature is designed to assist in preventing cross plugging. At present shells are modified upon request only, by adding the desired position to the part number; e.g., DPD2-156-34PM-Pos. V. Polarizing positions shown are face view of 33 shell. Panel Cutouts F .005 ( 0.13) .005 A ( 0.13) A .005 ( 0.13) C( TYP.) F .005 ( 0.13) B .005 ( 0.13) H D .005 ( 0.13) Clearance Hole Mounting Hole B Width Front/Rear Mounting C Radius Max. DPD-34P 2.562 (65.07) 1.562 (39.67) .181 (4.60) DPD-33S 2.421 (61.49) 1.421 (36.09) .125 (3.18) DPD2-34P 3.781 (96.04) 2.562 (65.07) .187 (4.75) DPD2-33S 3.671 (93.24) 2.421 (61.49) .125 (3.18) D E F 2.875 (73.02) - 1.000 (25.40) 1.000 (25.40) 1.250 (31.75) 2.875 (73.02) Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com D .005 ( 0.13) DPD2 A Length Front/Rear Mounting Type B .005 ( 0.13) H E .005 ( 0.13) DPD C 119 H Dia. Gap Between Flanges After Mating .144 (3.66) .140 (3.56) DPD/DPDMA Assembly Voltage/Current Data Insert Voltages/Test Results There was no evidence of breakdown when the test voltages given were applied, for a period of one minute, between the contacts and between the shell and the contacts with spacings as noted. Current Carrying Capacity of Wires and Cables Wire Size Amperage #4 100 #6 80 #8 60 #10 35 #14 25 #16 20 #20 7.5 Lab Conditions Ambient Temperature: 23C to 27C (73F to 80.6F), Relative Humidity: 69% to 73%, Barometric Pressure: 29.70 (754.38) to 29.75 (755.65) Contact Clearance Test Voltage 60 cps (ac rms) Contact Clearance Test Voltage 60 cps (ac rms) 1/64 (0.40) 540 Volts 3/16 (4.76) 3650 Volts 1/32 (0.79) 1000 Volts 13/64 (5.16) 3850 Volts 3/64(1.19) 1300 Volts 7/32 (5.56) 4050 Volts 1/16 (0.59) 1700 Volts 15/64 (5.95) 4240 Volts 5/64 (1.98) 2050 Volts 1/4 (6.35) 4420 Volts 3/32 (2.38) 2350 Volts 19/64 (7.54) 4940 Volts 7/64 (2.78) 2600 Volts 5/16 (7.94) 5100 Volts 1/8 (3.18) 2900 Volts 3/8 (9.52) 5750 Volts 9/64 (3.57) 3050 Volts 25/64 (9.92) 5890 Volts 5/32 (3.97) 3250 Volts 13/32 110.32) 6020 Volts 11/64 (4.37) 3450 Volts 7/16 (11.11) 6300 Volts 1/2 (12.70) 6800 Volts Stripping Instructions ITT Cannon recommends resistance soldering for all solder contacts, particularly for RF cable where excessive heat will damage the dielectric. Wires should be pre-tinned. Shells, bushings, endbells and junction shells (where applicable) must be slipped over wire bundles before soldering or crimping is started. The mechanical steps in wiring coaxials are described below. R Coaxial (Straight and 90) Step 1 - Cut cable even. Trim to dimensions shown on tabulation. Care should be taken not to injure the conductor or dielectric. Step 2 - Comb braid, tin conductor and remove flux. If a 90 contact is used, bend conductor 90 after Coax Type Cable Size A RG-7/U DIELECTRIC BRAID COVER Straight R Coax CONDUCTOR A 90 Straight B C Step 3 - Remove solder pot cover. Insert cable and solder conductor to contact. If a straight contact is used, the dielectric should but against contact solder pot. Step 4 - Replace solder pot cover and solder braid to ferrule. 90 angle R Coax RG-59/U .171 (4.34) Trim B C .421 (10.69) .515 (13.08) .546 (13.87) .671 (17.04) RG-62/U .543 (13.87) RG-7/U .312 (7.92) .437 (11.10) .531 (13.49) .593 (15.06) RG-58/U RG-59/U .218 (5.54) RG-62/U Dimensions shown in inches (mm) Specifications and dimensions subject to change 120 www.ittcannon.com About ITT Cannon ITT is a diversified leading manufacturer of highly engineered critical components and customized technology solutions for the energy, transportation and industrial markets. Building on its heritage of innovation, ITT partners with its customers to deliver enduring solutions to the key industries that underpin our modern way of life. Founded in 1920, ITT is headquartered in White Plains, N.Y., with employees in more than 35 countries and sales in a total of approximately 125 countries. For more information visit itt.com The Custom Difference As an industry leader in harsh environment interconnect applications, ITT's world class engineering teams work directly with our customers to design and develop cost-effective solutions for their applications. In many cases we may modify one of our standard designs to ensure a highly reliable solution where timing is critical. When custom connectors are required, we collaborate with clients and partners with a goal to design the most reliable, cost-effective solution possible. Our engineering and product management teams provide a thorough analysis of proposed solutions, ensuring our customers receive the right solution for their program and application needs. ITT's Cannon brand offers a product portfolio that remains one of the most extensive in the industry. Continuous investment in technology, research and investment have enabled us to provide new, innovative solutions to markets including: RoHS Compliance Information ITT has implemented a strict parts control plan for all ITT electronics plants worldwide that allows the Cannon product portfolio to meet the requirements of the European Union Directive 2002/95/EC better known as the Reduction of Hazardous Substances initiative. As appropriate, specific Cannon products may be ordered with an R prefix number which insures our customers will receive RoHS compliant parts for their commercial electronics applications and equipment. Since most RoHS hazardous substances center around specific metal plating and lead solder coatings, ITT's products for RoHS compliance are available in the following plating finishes: electroless nickel, stainless steel, anodize over aluminum and gold plating. It should be noted that gold plating would be recommended as the replacement for tin-lead solder when ordering board mount connectors. * Commercial Aerospace * Military & Defense * Industrial * Medical When you specify an ITT Cannon interconnect solution, you can rely on products designed, developed and manufactured to the highest quality and reliability standards. This tradition of excellence is based on ITT's corporate culture of operating its businesses under the principles of Six Sigma. At ITT, Six Sigma is not just a quality philosophy but a complete corporate culture that drives the entire business. Our Value Based Management and Value-Based Product Development systems are two cornerstones that allow for the development of both leadership and product engineering principles. Six Sigma Manufacturing ITT Cannon operates manufacturing facilities in the United States, Germany, Italy, Mexico, China and Japan, all of which have particular product area strengths that allow ITT Cannon to offer a truly global presence to our customers. Our facilities are world class and accommodate full vertical integration, utilizing the latest manufacturing technologies including automated and robotic machining centers, Super Market manufacturing cells, Kanban pull systems, and automated electrical, mechanical, and optical test and inspection equipment. The combination of our manufacturing strength and our advanced manufacturing facilities allows ITT to offer products at market driven prices. Our capabilities, especially in robotics, computerized precision tooling, Kaizen Project Management, Six Sigma tools and testing give ITT the most optimized global manufacturing footprint in the interconnect industry. www.ittcannon.com 121 Product Safety Information 4. DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. This note must be read in conjunction with the Product Data Sheet / Catalog. Failure to observe the advice in this information sheet and the operating conditions specified in the Product Data Sheet / Catalog could result in hazardous situations. 5. APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Circuit resistance and continuity check should be made to make certain that there are no high resistance joints or spurious conducting paths. Always use the correct application tools as specified in the Data Sheet/Catalog. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. 1. MATERIAL CONTENT & PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups: a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. 2. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/operating voltage. The admissible operating voltages depend on the individual applications and the valid national and other applicable safe- ty regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/or harnessing. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionization and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local over- heating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonization of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. (ii) Temperature. All information given are temperature limits. The operation temperature depends on the individual application. (iii) Other important information. Cannon continuously endeavors to improve their products. Therefore, Cannon products may deviate from the description, technical data and shape as shown in this catalog and data sheets. ITT Cannon is a business unit of ITT Inc., which manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues 3. HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/use and rejected if found to be damaged. 122 www.ittcannon.com Notes _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ 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_____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ _____________________________________________________________________________________________________________________ Dimensions shown in inches (mm) Specifications and dimensions subject to change 124 www.ittcannon.com Amazing things happen when great things connect Dimensions shown in inches (mm) Specifications and dimensions subject to change www.ittcannon.com 125 Connect with your ITT Cannon representative today or visit us at www.ittcannon.com Connect with the experts We deliver high performance, harsh environment interconnect solutions that enable the transfer of data, signal and power in an increasingly connected world. Why ITT ITT is a focused, multi-industrial company that designs and manufactures highly engineered critical components and customized technology solutions. ITT Cannon is a leading global manufacturer of connector products serving international customers in the aerospace and defense, industrial and medical end markets. We design and engineer a variety of interconnect solutions that make it possible to transfer data, signal and power in an increasingly connected world. Connect with your ITT Cannon representative today or visit www.ittcannon.com CHINA--Shenzhen City +86.755.2726.7888 GERMANY--Weinstadt +49.7151.699.0 INDIA--Bangalore +91 22 67843000 JAPAN--Kanagawa +81.462.57.2010 SINGAPORE +65 66974205 FRANCE +33.1.60.04.93.93 HONG KONG +852.2732.2720 ITALY--Lainate +39.02938721 MEXICO--Nogales +52.631.311005 UK--Basingstoke +44.1256.347400 The "ITT Engineered Blocks" symbol, "Engineered for life," "ITT" and "Cannon" are registered trademarks of ITT Inc. Specification and other data are based on information available at the time of printing, and are subject to change without notice. Our facility is not currently certified by the DLA and this product is not covered by the QPL/QML. USA--Irvine, CA +1.800.854.3028 (c) 2019 ITT Inc. ITT Cannon Rack & Panel Catalog | 032019