APPLIANCES /// MAGNET WIRE TERMINATION
MAGNET WIRE
TERMINALS AND
TERMINATION SYSTEMS
MAG-MATE terminals, SIAMEZE
terminals, AMPLIVAR terminals
and splices, and cluster blocks
Magnet Wire Terminals and Termination Systems Catalog 82221
Table of Contents
Standard MAG-MATE Terminals
Introduction..................................................................................................................................... 1
Interconnection System.................................................................................................................. 2
Termination Sequence ................................................................................................................... 2
Test Results .................................................................................................................................... 3
300 Box Poke-In Terminals ............................................................................................................ 4
500 Box Poke-In Terminals ............................................................................................................ 6
Poke-In Tab Terminals ................................................................................................................... 7
MAG-MATE Terminals with extended leaf-spring .......................................................................... 8
300 Box Poke-In Terminals ............................................................................................................ 9
Tab Receptacle Terminals .............................................................................................................. 9
187 Box F-Crimp Terminals .......................................................................................................... 10
300 Box F-Crimp Terminals .......................................................................................................... 10
Posted PCB Terminals ................................................................................................................. 11
300 Box Posted PCB Terminals ................................................................................................... 11
MAG-MATE Edge Leaf Terminals ................................................................................................ 12
187 Box Posted PCB Terminals ................................................................................................... 13
187 Box Tab Terminals ................................................................................................................ 13
300 Box Tab Terminals ................................................................................................................ 14
Pin Receptacle Terminals ............................................................................................................. 15
Pin I/O Terminals .......................................................................................................................... 16
110 Series FASTON Tab Terminals .............................................................................................. 17
187 Series FASTON Tab Terminals .............................................................................................. 18
187 Series Combination Poke-In FASTON Terminals ................................................................. 18
250 Series FASTON Tab Terminals .............................................................................................. 21
Typical Plastic Cavity .................................................................................................................... 23
Slim Line MAG-MATE Terminals
Introduction................................................................................................................................... 25
187 Series FASTON Tab Terminals .............................................................................................. 26
250 Series FASTON Tab Terminals .............................................................................................. 26
Posted PCB SOLDER Terminal ................................................................................................... 26
Offset Tab Terminals..................................................................................................................... 27
Mini MAG-MATE Terminals
Introduction................................................................................................................................... 29
Poke-In Terminal .......................................................................................................................... 30
Posted Terminal ........................................................................................................................... 31
FASTON Tab Terminals ................................................................................................................ 31
Crimp Wire Barrel Terminal ..........................................................................................................31
SIAMEZE Terminals
Introduction................................................................................................................................... 32
Lead Lok Terminals Introduction .................................................................................................. 33
SIAMEZE Interconnection System ............................................................................................... 34
Lead Lok Interconnection System ................................................................................................ 35
Wire-to-Wire Terminals ................................................................................................................. 36
Receptacle Terminals (Wire to Blade) ......................................................................................... 37
Pin Terminals ................................................................................................................................ 37
Post Terminals .............................................................................................................................. 38
110 Series (2.8 mm wide) FASTON Tab Terminals ...................................................................... 39
187 Series (4.75 mm wide) FASTON Tab Terminals .................................................................... 40
250 Series (6.3 mm wide) FASTON Tab Terminals ...................................................................... 41
Typical Plastic Cavity Pockets ...................................................................................................... 42
www.te.com/appliances
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Magnet Wire Terminals and Termination Systems Catalog 82221
Table of Contents
AMPLIVAR Splices
Introduction................................................................................................................................... 44
General Application Guidelines .................................................................................................... 46
Suggested Splice Selection Procedure ....................................................................................... 46
Technical Documents ................................................................................................................... 46
9 Serrations —Pigtail Type ........................................................................................................... 47
7 Serrations —Pigtail Type ........................................................................................................... 47
5 Serrations —Thru Type ............................................................................................................. 48
5 Serrations —Pigtail Type ........................................................................................................... 49
Miniature Splice —Pigtail Type .................................................................................................... 49
AMPLIVAR Terminals
Introduction................................................................................................................................... 50
Ring Tongue Terminals ................................................................................................................ 51
Stud Retaining Terminals ............................................................................................................. 52
Alternator Eyelet Terminal ............................................................................................................ 52
125 Series Blade .......................................................................................................................... 53
187 Series FASTON Tabs .......................................................................................................... 53
250 Series FASTON Tabs .......................................................................................................... 53
250 Series FASTON Receptacles .............................................................................................. 64
187 Series FASTON Flag Receptacles ....................................................................................... 55
250 Series FASTON Flag Receptacles ........................................................................................ 55
Pin Receptacles............................................................................................................................ 55
250 Series Stator Receptacles —7 Serrations ............................................................................ 56
Stator Terminal —Receptacle .250 x .032 [6.35 x 0.81] .............................................................. 56
Cluster Blocks
Introduction................................................................................................................................... 57
Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)........................................... 58
Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect)........................................... 60
MTM Crimpband Splices - NOT RECOMMENDED FOR NEW DESIGNS
Introduction................................................................................................................................... 62
MTM Crimpband Interconnection System .................................................................................... 63
11 Serrations ................................................................................................................................ 64
9 Serrations .................................................................................................................................. 64
7 Serrations .................................................................................................................................. 65
RTM Crimpband Splices - NOT RECOMMENDED FOR NEW DESIGNS
Introduction................................................................................................................................... 66
RTM Crimpband Interconnection System ..................................................................................... 67
20 Ridges ..................................................................................................................................... 68
14 Ridges ..................................................................................................................................... 68
10 Ridges ..................................................................................................................................... 68
9 Ridges ....................................................................................................................................... 69
8 Ridges ....................................................................................................................................... 69
7 Ridges ....................................................................................................................................... 69
6 Ridges ....................................................................................................................................... 72
3 Ridges ....................................................................................................................................... 73
Power Splice
Introduction................................................................................................................................... 74
www.te.com/appliances
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Magnet Wire Terminals and Termination Systems Catalog 82221
Table of Contents
Application Tooling
Introduction................................................................................................................................... 76
AMPLIVAR Product Terminator (APT) Machine ............................................................................ 77
Power Splice Machine .................................................................................................................. 77
AMPLIVAR Terminator for Parallel and End Connections ............................................................ 78
AMP-O-LECTRIC Model G Terminator with Thru-Splice Applicator ............................................. 78
Crimpband Application Tooling - NO LONGER AVAILABLE.......................................................... 79
MPT-5 MAG-MATE Product Terminator ....................................................................................... 80
MAG-MATE Terminal Cavity and Fixture Design .......................................................................... 80
MPT-5 S/L Machine for SIAMEZE and Lead Lok Terminals ......................................................... 81
EMT -- Entry Level Magnet Wire Terminator ................................................................................ 81
Manual Hand Tool ......................................................................................................................... 82
Manual Arbor Press ...................................................................................................................... 82
Hand Insertion Tools ..................................................................................................................... 82
Full Line of Crimp Tooling ............................................................................................................. 82
MAG-MATE Inserter MK I with Pneumatic Control ....................................................................... 83
MAG-MATE Inserter MK I with Electro Pneumatic Control ........................................................... 83
MAG-MATE and SIAMEZE Inserter MARK II with PLC ................................................................ 83
MAG-MATE and SIAMEZE Inserter MARK II with PLC and Insertion Force Control ................... 84
Pneumatic Insertion Tool for MAG-MATE Terminals.................................................................... 84
Customer Specific Machines ........................................................................................................ 85
Custom Built IDC Terminal Insertion Head ................................................................................... 85
Additional Data
Technical Information ................................................................................................................... 86
Terminal Stud Hole Size ............................................................................................................... 90
Part Number Index ....................................................................................................................... 91
www.te.com/appliances
Dimensions are in inches and
millimeters unless otherwise
specified. Values in brackets
are metric equivalents.
Dimensions are shown for
reference purposes only.
Specifications subject to change.
Standard MAG-MATE
Terminals
1
Product Facts
Terminates film-insulated
copper and aluminum
magnet wire
E liminates need for
pre-stripping conductors
E liminates need to post
insulate termination
E xcess magnet wire is
automatically trimmed
during the termination
process
S imultaneously terminates
two magnet wires of the
same size in one terminal
(for splicing or bi-filing)
Various lead wire
attachment options available
Available in strip form for
semi-automatic or fully
automatic insertions
Available in loose piece form
for hand tool insertions
Varnish resist tab terminals
are available for special
applications
H igh speed, fully automated
integrated systems provide
uniform terminations
reliably at the lowest
possible applied cost
C lean metal-to-metal
interface produces stable,
gas-tight electrical
terminations free of oxides
and other contaminants
R ecognized under the
C omponent R ecognition
P rogram of U nderwriters
Laboratories Inc., F ile N o.
E 13288,V ol. 1, S ec 29
TE offers a full selection of
Standard MAG-MATE
Insulation Displacement
Crimp (IDC)terminals for
magnet wire terminations.
MAG-MATE terminals are
available in poke-in,
poke-in tab, splice, crimp
wire barrel, solder post,
quick connect tab, pin and
receptacle styles.
Standard MAG-MATE
terminates magnet wire
ranging from 34-12 AWG
[0.16 -2.05 mm].
Each IDC slot size
terminates a range of up to
four consecutive magnet
wire sizes.
Two magnet wires with the
same diameter can be
terminated in one terminal
except as noted.
According to TE
specifications MAG-MATE
cavities are either
integrated into coil bodies
or specially designed cavity
housings. The magnet
wires are precisely
positioned in the plastic
cavity slots.
The MAG-MATE Inserter
cuts the terminals from the
strip and places the
terminals over the magnet
wire into the plastic
cavities.
During this operation, small
stripping shoulders in the
IDC slot remove the film
insulation from the magnet
wire.
Residual spring energy in
the terminal causes the
side walls of each IDC slot
to function as opposing
cantilever beams.
This constant pressure
results in an intimate
metal-to-metal interface,
providing a reliable,
long-term connection.
Wiping action between
the wire and terminal
removes oxides or other
contaminants present on
both the conductor and the
terminal slot side walls,
producing a clean, stable,
gas-tight electrical
termination.
The MAG-MATE
Inserter may be used as a
semi-automatic bench
machine or integr otnideta
production lines for
fully-automatic applications.
Applications
Motor windings and
connections
Coil connections
Transformer windings
and connections
Bobbin connections
Lighting ballasts
Power supplies
Standard MAG-MATE Terminals
R
*Contact TE Engineering for guidance regarding aluminum
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
2
A B C
11
11
Standard MAG-MATE Terminals (Continued)
Standard MAG-MATE
Interconnection System
How the System Operates Trim Blade
This part cuts off the excess
magnet wire and the wire
support at the front of the
cavity.
Insertion Finger
The insertion finger is part of
the MAG-MATE Inserter. It
pushes the terminal that was
sheared from the carrier
strip through the inserter
“tube” into the positioned
cavity.
Contact
Various wire attachments in
three different sizes,.187,
.300,.500 cavity height (see
tables).
IDC Slot
In different sizes for magnet
wire diameters from 34-12
AWG [0.16-2.05 mm]. Strain
relief slots available for high
vibration applications.
Stripping Shoulders
During the insertion process,
these shoulders strip the film
insulation from the magnet
wire in four areas.
Locking Barbs
Terminal retention is secured
in the cavity by four locking
barbs.
Plastic Cavity
Integration of plastic cavities
into final unit must be in
accordance with TE
Application Specifications.
Consulting TE
is required for design in.
Cavity Slot for Wire
The width has to be in
accordance with the wire
size (see Application Specifi-
cation).
Magnet Wire
The magnet wire is
positioned down into the
plastic cavity slots.
Wire Support Block
The block supports the
magnet wire during the
cutting process. The magnet
wire is cut flush to the cavity
front side.
Support Anvil
The anvil supports the wire
during the insertion
process.
Termination Sequence
A= Prepare
B= Insert
C= Finish
Trim Blade
Insertion Finger
Poke-In Contact
Plastic Cavity
Magnet Wire
Support Anvil
Magnet Wire Terminals and Termination Systems Catalog 82221
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Standard MAG-MATE
Terminals
3
Standard MAG-MATE Terminals (Continued)
Test Results
Standard and Slim Line
MAG-MATE products have
been submitted to the following
tests without significant millivolt
increase:
Mini MAG-MATE
products have been submitted to
the following tests in addition to
those listed without significant
millivolt increase:
Vibration—
10-55-01- Hz traversed in 1
minute at .06 inches total
excursion; 2 hours in each of 3
mutually perpendicular
directions.
Industrial Gas with
Chlorine—
1000 exposure to 200 ppb each
of sulphur dioxide, nitrogen
dioxide, hydrogen sulphide and
50 ppb chlorine.
Humidity—
Temperature Cycling
10 cycles between 25°C and
65°C at 95% RH
Heat Age—
33 days at 118°C
Current Cycling—
480 cycles with each cycle
consisting of 15 minutes “ON”
followed by 15 minutes “OFF”
Thermal Shock—
25 cycles with each cycle
consisting of 30 minutes at 125°C
followed by 30 minutes at -65°C
)eriW reppoC( selcyC tnerruC sv ecnatsiseR)eriW reppoC( kcohS lamrehT sv ecnatsiseR
Test Current produces 100°C Magnet Wire Operating Temperature
Current Rating Curves
The diagram shows the
temperature rise of the
contact, depending on the
magnet wire size being
applied.
Product Specifications
describe technical performance
characteristics and verification
tests. They are intended for the
Design, Test and Quality
Engineer.
Standard .187 and
.300 MAG-MATE
Terminals
Standard .500 Box
MAG-MATE
Terminals
Slim Line MAG-MATE
Terminals
Mini MAG-MATE
Terminals
108-2012
108-2053
108-1484
108-2016
Note: For all applications, TE
recommends that samples of the
magnet wire to be used be
submitted for engineering
evaluation.
T(C)
15 AWG
16 AWG
19 AWG
22 AWG
24 AWG
26 AWG
27 AWG
30 AWG
33 AWG
I (A)
I1
E1
[7.62 mm ]
3” I2 Current Leads
E2 Voltage
35
30
25
20
15
10
5
0
0 10 025 15 25
Milliohms
Milliohms
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
4
Standard MAG-MATE Terminals (Continued)
300 Box Poke-In Terminals
r lairetaM
POKE-IN SYSTEM: SOLID WIRE CONNECTION
POKE-IN SYSTEM: STRANDED LEAD WIRE AND POKE-IN TAB CONNECTION
Tin plated brass
Typical Cavity Size 2
(See page 23)
34-33 63662-1
.010
0.25
0.16-0.18 .135 x .020
3.40 x 0.50
20-18 0.5-0.9
.135 x .020
3.40 x 0.50
33-31 0.18-0.23 20-18 0.5-0.9 .010
0.25 62431-1
.135 x .020
3.40 x 0.50
31-28 0.23-0.32 20-18 0.5-0.9 .012
0.30 1217234-1
.135 x .020
3.40 x 0.50
30-27 0.25-0.36 20-18 0.5-0.9 .012
0.30 62429-1
.135 x .020
3.40 x 0.50
27-23 0.36-0.57 20-18 0.5-0.9 .016
0.41 62935-1
.135 x .020
3.40 x 0.50
2
25-22 0.45-0.64 20-18 0.5-0.9 .016
0.41 63658-1
.135 x .020
3.40 x 0.50
2
22-20 0.64-0.81 20-18 0.5-0.9 .016
0.41 62420-1
.135 x .020
3.40 x 0.50
2020.81 20-18 0.5-0.9 .016
0.41 63591-1
.135 x .020
3.40 x 0.50
19-1720.91-1.15 20-18 0.5-0.9 .016
0.41 62833-1
.135 x .020
3.40 x 0.50
30 0.25 20-18 0.5-0.9 .012
0.30 63786-1
.135 x .020
3.40 x 0.50
29-28 0.29-0.32 20-18 0.5-0.9 .012
0.30 1217011-1
.135 x .020
3.40 x 0.50
28-26 0.32-0.40 20-18 0.5-0.9 .012
0.30 1217368-1
.135 x .020
3.40 x 0.50
27-23 0.36-0.57 20-18 0.5-0.9 .016
0.41 63789-1
Copper Magnet Wire Range
AWG mm
1
Type Lead Wire Range3 5
AWG mm2
Stock
Thickness
Mating
Tab Strip
Part Number*
A
300 Box
Standard IDC
Locking
Poke-in
B
300 Box
Standard IDC w/
Strain Relief Slot
Locking
Poke-In
4
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger unless otherwise noted.
3 Solid or overcoated stranded lead wire only. Product will also accept Poke-In Tab Terminal shown on page 7.
4 Strain relief slot for high vibration applications.
5 See page 7 for mating tab options.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
A
.300
[ 7.62 ]
.118
[ 3.00 ]
.135
[ 3.43 ]
B
.300
[ 7.62 ]
.118
[ 3.00 ]
.135
[ 3.43 ]
SOLID WIRE
SOLID WIRE LOCKS
IN “V” NOTCH
POKE-IN MAGMATE
Terminal
POKE-IN MAGMATE
Terminal
POKE-IN TAB
Terminal POKE-IN TAB
Terminal
POKE-IN TAB
Tab locks into
edges of leaf
Locking
Grooves
Magnet Wire
MAGMATE
Terminal
MAGMATE
Terminal
Solid
Lead Wire
Cavity
Magnet Wire
Cavity
Cavity
Cavity
Solid Lead Wire
Stranded
Lead Wire Stranded
Lead Wire
Magnet Wire Terminals and Termination Systems Catalog 82221
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Standard MAG-MATE
Terminals
5
Strip
Part Number*
Type
A
300 Box
Standard IDC
Non-Locking
Poke-In MKI
969082-1
926850-2
926851-2
926852-2
928770-2
1-928771-4
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm]or larger unless otherwise noted.
3 See page 7 for mating tab options.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
B
300 Box
Standard IDC
Non-Locking
Poke-In MKII
964337-2
964338-2
964339-2
964340-2
Copper Magnet Wire Range
AWG mm
1
35-32 0.14-0.20
33-30 0.18-0.265
30-26 0.265-0.40
26-21.520.40-0.67
21.5-18.520.67-0.95
19.5-1720.91-1.13
33-30 0.18-0.265
30-26 0.265-0.40
2
26-22 0.40-0.63
2
22-19.5 0.63-0.85
2
19.5-17 0.85-1.12
3
Mating Tab
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
Stock
Thickness
.010
0.25
.010
0.25
.013
0.32
.016
0.41
.016
0.41
.016
0.41
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32 964341-2
C
433 Box
Standard IDC
with Receptacle
for Tabs
.110 x .020
[2.8 mm x 0.5 mm]
or .110 x .032
[2.8 mm x 0.8 mm]
D
433 Box
Standard IDC
with Receptacle
for Tabs
.187 x .020
[4.8 mm x 0.5 mm]
or .187 x .032
[4.8 mm x 0.8 mm]
AWG mm
Copper Magnet Wire Range1Stock
Thickness
Strip
Part Number
erutaeFepyT
33-30 0.18-0.265 w/o Dimple
Dimple
.013
0.32
1-964114-1
964114-1
30-26 0.265-0.40 w/o Dimple
Dimple
.013
0.32
1-964108-1
964108-1
26-22 0.40-0.63 w/o Dimple
Dimple
.013
0.32
1-928854-1
928854-1
0.63-0.85 w/o Dimple
Dimple
.013
0.32
1-964106-1
964106-1
22-19.52
.013
0.32 1-4750471elpmiD562.0-81.013-33
.013
0.32 1-252469elpmiD o/w75.0-04.032-62
.013
0.32
21-011469elpmiD o/w08.0-06.002 - 5.22
.013
0.32
21-111469elpmiD o/w31.1-09.071-91
.013
0.32
11-4324351elpmiD o/w21.1-09.071-91
Standard MAG-MATE Terminals (Continued)
A
.300
[ 7.62 ]
.118
[ 3.00 ]
.135
[ 3.43 ]
B
C
D
.300
[ 7.62 ]
.118
[ 3.00 ]
.135
[ 3.43 ]
.135
[ 3.43 ].125
[ 3.20 ]
.433
[ 11.00 ]
.433
[ 11.00 ]
.125
[ 3.20 ]
.135
[ 3.43 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
6
AB
Standard MAG-MATE Terminals (Continued)
300 Box Poke-In Terminals
(Continued)
Material
Tin plated brass
Typical Cavity Size 2
(See page 23)
Note:
Note: DC
Type Copper Magnet Wire Range
AWG mm
1Stock
Thickness
Strip
Part Number
A
300 Box
Standard IDC
w/Strain Relief Slot
Non-Locking
Poke-In
3
B
300 Box
Standard IDC
Non-Locking
Poke-In
1217691-1
.016
0.41
0.36-0.4027-26
25.5-24 0.43-0.51 .135 x .020
3.40 x 0.50
.135 x .020
3.40 x 0.50
.016
0.41 1217690-1
23.5-2220.54-0.64 .135 x .020
3.40 x 0.50
.016
0.41 1217689-1
2
21.5-20 0.68-0.81 .135 x .020
3.40 x 0.50
.016
0.41 1217688-1
30-27 0.25-0.36 .135 x .020
3.40 x 0.50
.016
0.41 1217221-1
27-23 0.36 -0.57 .135 x .020
3.40 x 0.50
.016
0.41 63632-1
2
23-20 0.57-0.81 .135 x .020
3.40 x 0.50
.016
0.41 1217533-1
19-17 0.91-1.15 .135 x .020
3.40 x 0.50
.016
0.41 1742347-1
2
2
2
27-23
19-17
18
0.36-0.57
0.91-1.15
0.8-0.9
.135 x .020
3.40 x 0.50
.016
0.41 63975-1
4
Mating Tab
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm]or larger.
3 Strain relief slot for high vibration applications.
4 See page 7 for mating small tab options.
*Recognized under the Component Program of Underwriters Laboratories, Inc.
500 Box Poke-In Terminals
Material
Tin plated brass
Typical Cavity Size 4
(See page 23)
Strip
Part Number
Copper Magnet Wire Range
AWG mm
1
D
500 Box
Standard IDC w/
Strain Relief Slot
Non-Locking
Poke-In
3
C
500 Box
Standard IDC
Non-Locking
Poke-In
19-17 0.91-1.15 .016
0.41 1217068-1
16-15 1.29-1.45 .016
0.41 1217067-1
23-21.5 0.57-0.68 .016
0.41 1217358-1
21-19.5 0.72-0.86 .016
0.41 1217357-1
19-17 0.91-1.15 .016
0.41 1217356-1
17-16 1.15-1.29 .016
0.41 1742203-1
16-15 1.29-1.45 .016
0.41 1217355-1
23-19.5 0.57-0.86 1217069-1
.016
0.41
1.61-1.83 .016
0.41 1217579-114-132
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 Strain relief slot for high vibration applications.
Stock
Thickness
Type
.300
[7.62 ]
.118
[3.00 ]
.455
[11.56 ]
.300
[7.62]
.118
[3.00]
.135
[3.43]
.281
[ 7.14 ]
.118
[ 3.00 ]
.505
[ 12.83 ]
.505
[ 12.83 ]
.281
[7.14 ]
.118
[3.00 ]
Special cavity required for
Tri-slot splice terminal.
See Application Spec.
114-2046.
Mating poke-in tab
1217324-1
(See Type H, Page 7)
Magnet Wire Terminals and Termination Systems Catalog 82221
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Standard MAG-MATE
Terminals
7
Poke-In Tab Terminals
Standard MAG-MATE Terminals (Continued)
Material
Tin plated brass
E
D
CA
.203
[ 5.28 ]
.275
[ 6.98 ]
.312
[ 7.92 ]
B
.135
[ 3.43 ]
.135
[ 3.43 ]
.312
[ 7.92 ].275
[ 6.98 ]
.323
[ 8.20 ]
Type Stock
Thickness
Strip
Part Number
Lead Wire Size1
2
AWG mm
62895-1*
63410-1
1742828-1
62896-1*
63218-1
62897-1*
63775-1
62898-1*
Ins. O.D.
.040-.060
1.02-1.52
.060-.100
1.52-2.54
.060-.100
1.52-2.54
.090-.140
2.29-3.56
.090-.140
2.29-3.56
.118 MAX.
3.00 MAX.
.118 MAX.
3.00 MAX.
.063-.090
1.60-2.30
.063-.090
1.60-2.30
63397-1
1 Stranded, fused stranded or solid lead wire.
2 Can be selectively bent inside applicator. With support flanges,
can only be used in combination with modified cavity IA-84-5157
3 Can be selectively bent inside applicator, Non-locking
4 Can be selectively bent inside applicator. Non-locking;use
with housing
* Recognized under the Component Program of
Underwriters Laboratories, Inc.
Note: All tab terminals accept stranded, fused stranded
or solid lead wire.
E
90° Down 18-14 0.8-2.0 .018
0.46 1742125-1
22-18 0.3-0.9 .018
0.46 63364-1
A
90° Up
B
90° Up
w/Ins. Sup.
C
Straight
D
Straight
w/Ins. Sup.
.018
0.46
.020
0.51
.018
0.46
.018
0.46
.018
0.46
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.018
0.45
.018
0.45
.018
0.45
.018
0.45
22-18
24
22-18
18-14
22-18
18-14
22-18
18-14
22-17
22-17
20-17
20-17
0.3-0.9
0.2
0.3-0.9
0.8-2.0
0.3-0.9
0.8-2.0
0.3-0.9
0.8-2.0
0.3-1.0
0.3-1.0
0.5-1.0
0.5-1.0
281622-22
281623-22
964101-23
964290-14
Optional Slot for
#20 AWG [0.8 mm] Dia.
Solid Copper Diode Slot
.135
[ 3.43 ]
.520
[ 13.21 ]
.255
[ 6.48 ]
.312
[ 7.92 ]
.208
[ 5.28 ]
.135
[ 3.43 ]
.135
[ 3.43 ]
.255
[ 6.48 ]
.405
[ 10.29 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
8
.135
[ 3.43 ]
.197
[ 5.00 ]
.315
[ 8.00 ]
.106
[ 2.70 ]
K
.490
[ 12.45 ]
.250
[6.35 ]
.200
[ 30.48 ]
.150
[ 3.81 ]
.135
[ 3.43 ]
L
M
FIJ
.370
[ 9.40 ]
.110
[ 2.79 ]
.245
[ 6.22 ]
.285
[ 7.24 ]
.347
[ 8.81 ]
.540
[ 13.72 ]
Standard MAG-MATE Terminals (Continued)
Type
Mag-Mate Terminal with
M
extended Leaf-Spring
Stock
Thickness
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
Copper Magnet Wire Range
AWG mm
33-30 0.18-0.265
30-26 0.265-0.40
26.5-22.5 0.375-0.60
22.5-20 0.60-0.80
19.5-17 0.85-1.12
Strip
Part Number
1740603-1
1740698-2
1534110-1
969125-1*
1418686-1
*Single magnet wire
Poke-In Tab Terminals
Material
Tin plated brass
Pre-Tin plated brass
Material
Pre-tinned copper alloy
MAG-MATE Terminals
with extended leaf-spring
F
90° Down
w/Ins. Sup.
I
Flag - 300 Box only
J
Flag - 500 Box only
K
Bridge Contact
L
PCB Contact
1742410-1
1742211-1
63458-1
1217406-1
1217324-1
1987199-1
24-20
22-18
18-14
20-16
18-14
0.2-0.5
0.3-0.9
0.8-2.0
0.5-1.4
0.8-2.0
.048-.078
1.22-1.98
.060-.100
1.52-2.54
.090-.140
2.29-3.56
.080-.120
2.03-3.05
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51 1217041-1
Note: All tab terminals accept stranded, fused stranded
or solid lead wire.
Type Stock
Thickness
Strip
Part Number
Lead Wire Size1
2
AWG mm Ins. O.D.
Note: Special cavity is required,contact TE connectivity
for information.
.312
[ 7.92 ]
.340
[8.64 ]
.135
[ 3.43 ]
.41
[ 10.3 ]
.55
[ 13.9 ]
.136
[ 3.45 ]
.120
[ 3.05 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Standard MAG-MATE
Terminals
9
Standard MAG-MATE Terminals (Continued)
300 Box Poke-In Terminals
Material
Tin plated brass
.300 [7.62] Series Box
Typical Cavity Size 2
(See page 23)
Note:
C
Tab Receptacle Terminals
Material
Tin plated phos. bronze
Note:
Stock
Thickness
Strip
Part Number
Mating Tab
Copper Magnet Wire Range
AWG mm
1
Type
C
185 Box
Standard IDC
Tab Receptacle
32-31 0.20-0.23 .070 x .020
1.78 x 0.51
.010
0.25 1217538-1
30-28 0.25-0.32 .070 x .020
1.78 x 0.51
.010
0.25 1217457-1
29-28 0.29-0.32 .070 x .020
1.78 x 0.51
.010
0.25 1217458-1
28-27 0.32-0.36 .070 x .020
1.78 x 0.51
.010
0.25 1742781-1
1 Two magnet wires may be terminated in the same slot if diameters are equal.
.345
[8.76]
.185
[4.70]
.110
[2.79]
.070
[1.78]
Special cavity required.
Contact TE Engineering for
details.
Special cavity required for
Tri-slot splice terminal.
See application
SPEC 114-2046
BA
A
300 Box
Standard IDC
Splice
B
300 Box
Standard IDC
Tri-Slot
Splice
1-379712102-22 .016
0.41
0.64-0.81
27-23 0.36-0.57
4
18 0.8-0.9
2
19-17 0.91-1.15
3
25-22 0.45-0.64
4
18 0.8-0.9
2
23.5-20 0.54-0.81
.016
0.41
.016
0.41
19-17 0.91-1.15 .020
0.51
28-24 0.32-0.51 .016
0.41 1217858-1
1742159-14
23-2020.57-0.81 .016
0.41 1217853-1
1217613-1
1217209-1
Stock
Thickness
Strip
Part Number
Copper Magnet Wire Range
AWG mm
1
Type
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm]or larger.
3 Single solid or fused stranded lead wire only.
4 Special cavity required for 1742159-1.
.300
[ 7.62 ]
.120
[ 3.05 ]
.455
[ 11.56 ]
.120
[ 3.05 ]
.135
[ 3.43 ]
.300
[ 7.62 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
10
Standard MAG-MATE Terminals (Continued)
AB
187 Box F-Crimp Terminals
Material
Tin plated brass
.187 [4.75] Series Box
Typical Cavity Size 1
(See page 23)
Copper Magnet Wire Range
AWG mm
1
Type Stock
Thickness
Strip
Part Number
Lead Wire Range3
2
AWG mm Ins. O.D.
A
187 Box
Standard IDC
F-Crimp
B
187 Box F-Crimp
w/Ins Sup.
27-25 0.36-0.46 22-18 0.3-1.0 .071-.088
1.80 -2.23
.012
0.30 63856-1
24-2220.51-0.64 26-22 0.12-0.3 .012
0.30
26-24 0.40-0.51 22-18 0.3-1.0 .012
0.30 1217146-1
27-25 0.36-0.46 26-22 0.12-0.3 .012
0.30 62609-14
62610-14
30-28 0.25-0.32 26-22 0.12-0.3 .012
0.30 63036-1
33-31 0.18-0.23 26-22 0.12-0.3 .010
0.25 63039-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 Stranded, fused stranded or solid lead wire.
4 Strip rereeled to feed through mini-applicator to crimp lead wire first, magnet wire termination is secondary operation.
.090
[ 2.29 ]
.467
[ 11.86 ]
.187
[ 4.75 ]
.070
[ 1.78 ]
300 Box F-Crimp Terminals
Material
Tin plated brass
.300 [7.62] Series Box
Typical Cavity Size 2, when
“C” dimension is .120 [3.05]
(See page 23)
Typical Cavity Size 6, when “C”
dimension is .070 [1.78]
(See page 23)
Type
C
300 Box
Standard IDC
F-Crimp
Copper Magnet Wire Range
AWG mm
1
33-31
31-28
0.18-0.23
0.23-0.32
30-27 0.25-0.36
28-24 0.32-0.51
27-24 0.36-0.51
27-23 0.36-0.57
25-22 0.45-0.64
22-2020.64-0.81
19-1720.91-1.15
Dim.
C
.070
1.78
.120
3.05
.070
1.78
.070
1.78
.120
3.05
.120
3.05
.070
1.78
.120
3.05
.070
1.78
.120
3.05
.120
3.05
Lead Wire Range3
AWG
22-18
24-20
22-18
24-20
24-20
24-20
22-18
24-20
22-18
24-20
22-18
2
mm
0.3-1.0
0.2-0.6
0.3-1.0
0.2-0.6
0.2-0.6
0.2-0.6
0.3-1.0
0.2-0.6
0.3-1.0
0.2-0.6
0.3-1.0
Stock
Thickness
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.012
0.30
.016
0.41
.012
0.30
.016
0.41
.016
0.41
Strip
Part Number
63235-1
63420-1
63236-1
1742614-1
62992-1
63641-1
63237-1
62459-1
63690-1
62458-1
63504-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm]or larger.
3 Stranded, fused stranded or solid lead wire.
C
.090
[ 2.29 ]
.070
[ 1.78 ]
.187
[ 4.75 ]
.360
[ 9.14 ]
.300
[ 7.62 ]
.480
[ 12.19 ]
.135
[ 3.43 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Standard MAG-MATE
Terminals
11
Standard MAG-MATE Terminals (Continued)
300 Box Posted PCB
Terminals
Solder Terminal
Material
Tin over copper plated brass
Typical Cavity Size
(See page 23)
Type C—Cavity Size 2
Type D—Cavity Size 6 CB
Copper Magnet Wire Range
AWG mm
1
Type Strip
Part Number
Dim.
L
Stock Thickness
Tab Section Mag Wire
B
300 Box
Standard IDC
PCB Post
C
PCB Post
Shallow Box
33-31 0.18-0.23 .540
13.72
.010
0.25
.010
0.25 63253-1
31-28 0.23-0.32 .540
13.72
.010
0.25
.010
0.25 62928-1*
29-26 0.29-0.40 .540
13.72
.012
0.30
.012
0.30 62958-1*
27-23 0.36-0.57 .460
11.68
.016
0.41
.016
0.41 63659-1
22-2020.64-0.81 .460
11.68
.016
0.41
.016
0.41 63660-1
2
19-17 0.91-1.15 .460
11.68
.016
0.41
.016
0.41 63661-1
2
19-17 0.91-1.15 .570
14.48
.016
0.41
.016
0.41 1742708-1
33-31 0.18-0.23 .475
12.07
.020
0.51
.012
0.30 1217302-1
1 Two magnet wires may be terminated in the same terminal slot
if diameters are equal.
2 Single magnet wire only.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
Note: PC Board hole size .050 [1.27].
L
.042
[ 1.07 ]
.300
[ 7.62 ]
.070
[ 1.78 ]
.135
[ 3.43 ]
Multi-Spring
Solderless Terminal
Material
Tin over Copper Alloy
Cavity Size
Application Spec.
114-74109 with 114-74109-5
300 Box Posted PCB
Terminals
Type
A
Multi-Spring
Solderless PCB
Tab Terminal
Copper Magnet Wire Range
AWG mm
1
19.5-1720.85-1.12
2
22.5-19.5 0.63-0.85
26-22.5 0.40-0.63
29.5-26 0.265-0.40
33-29.5 0.18-0.265
Stock Thickness
Tab Section
Dim
L
.583
14.80
.583
14.80
.583
14.80
.583
14.80
.583
14.80
.031
0.80
.031
0.80
.031
0.80
.031
0.80
.031
0.80
Mag Wire Section
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
Strip
Part Number
1247003-2
1247002-2
1247004-2
1247001-2
1247000-2
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only. 22 awg [0.63 mm] and larger.
Note: PC Board hole size .057 [1.45].
A
L
.300
[ 7.62 ]
.132
[ 3.35 ].120
[ 3.05 ]
L
.300
[ 7.62 ]
.135
[ 3.43 ].120
[ 3.05 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
12
A
MAG-MATE
Contact RAST 5D
B
MAG-MATE
Edge Leaf Contact
Standard MAG-MATE Terminals (Continued)
Stock
Thickness
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
Copper Magnet Wire Range
AWG mm
33-30 0.18-0.265
30-26 0.265-0.40
26-22 0.40-0.63
22-20 0.63-0.80
20-17 0.85-1.12
Cavity Size
2
2
2
2
2
Type Stock
Thickness
.013
0.32
Copper Magnet Wire Range
AWG mm
33-30 0.18-0.265
Cavity Size
2
MAG-MATE
Edge Leaf Terminal
Material
Unplated brass
Cavity
411-18517
Material
Pre-tinned brass
Brass
Cavity
411-18517
1-1987143-1
Strip
Part Number
1394429-2
1394430-2
1394431-2
1394432-2
1394433-2
Strip
Part Number
A
B
Note: Special cavity required. Contact
TE Connectivity for information
:Special cavity required. Contact
TE Connectivity for information
.64
[ 16.2 ]
.12
[ 3.0 ]
.31
[ 7.8 ]
7.6
16.2
3.15
3
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Note
Standard MAG-MATE
Terminals
13
A
L
B
Standard MAG-MATE Terminals (Continued)
187 Box Posted PCB
Terminals
Material
Tin plated brass
Typical Cavity Size 1
(See page 23)
Copper Magnet Wire Range
AWG mm
1
Type Stock Thickness Strip
Part Number
Dim.
L
A
185 Box
Standard IDC
PCB Post
33-31 0.18-0.23
63565-1
.010
0.25
.267
6.78
.010
0.25
.330
8.38 62938-1
30-28 0.25-0.32
.267
6.78
.012
0.30 63160-1
.287
7.29
.012
0.30 63818-1
.330
8.38
.012
0.30 62430-1
27-25 0.36-0.46 .330
8.38
.012
0.30 62438-1
2
24-22 0.51-0.64
.287
7.29
.012
0.30 63819-1
.330
8.38
.012
0.30 62439-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
187 Box Tab Terminals
Material
Tin plated brass
Typical Cavity Size 1
(See page 23)
Copper Magnet Wire Range
AWG mm
1
Type Dim.
LTab Size Strip
Part Number
Stock Thickness
Tab Section Mag Wire
B
187 Box
Standard IDC
F-Crimp
30-28 63702-1
.110 x .020
2.79 x 0.51
0.25-0.32 .012
0.30
.020
0.51
.432
10.97
.110 x .020
2.79 x 0.51
.012
0.30
.020
0.51
29-27 0.29-0.36 .432
10.97 1217196-1
.110 x .020
2.79 x 0.51
.012
0.30
.020
0.51
30-28 0.25-0.32 .512
13.00 160810-2
.110 x .020
2.79 x 0.51
.012
0.30
.020
0.51
27-25 0.25-0.32 .512
13.00 160809-2
.110 x .020
2.79 x 0.51
.012
0.30
.020
0.51
24-22 0.25-0.32 .512
13.00 160897-2
.012
0.30
30 0.25 .550
14.00
.071 x .025
1.80 x 0.63
.025
0.63 1217405-1
29-27 0.29-0.36 .012
0.30
.700
17.78
.059 x .032
1.50 x 0.81
.032
0.81 1742605-1
25-2220.46-0.64 .012
0.30
.700
17.78
.059 x .032
1.50 x 0.81
.032
0.81 1217013-1
1 Two magnet wires may be terminated in the same terminal if diameters are equal.
2 Single magnet wire only.
L
.090
[2.29 ]
.070
[1.78 ]
.187
[4.75 ]
.050
[1.27 ]
.187
[4.75 ]
.090
[2.29 ].070
[1.78 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
14
Standard MAG-MATE Terminals (Continued)
300 Box Tab Terminals
Material
Tin plated brass
Typical Cavity Size 2
(See page 23)
Type
A
300 Box
Standard IDC
Straight Tab
Copper Magnet Wire Range
AWG mm
1
20 0.79
31 0.23
Dim.
L
.750
19.05
.895
22.73
.870
22.10
Tab Size
.063 x .025
1.60 x 0.63
.063 x .025
1.60 x 0.63
.062 x .032
1.57 x 0.81
Stock Thickness
Tab Section Mag Wire
.016
0.41
.025
0.63
.025
0.63
.016
0.41
.032
0.81
.010
0.25
Strip
Part Number
63965-12
2
1217595-1
63810-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Tinsel wire only.
Typical Cavity Size 2
when “C” dimension is.120[3.05]
(See page 23)
Typical Cavity Size 6
when “C” dimension is.070[1.78]
(See page 23)
B
300 Box
Standard IDC
Twisted Tab
33-31 63806-1
.125 x .020
3.17 x 0.51
0.18-0.23 .012
0.30
.020
0.51
.070
1.78
.125 x .020
3.17 x 0.51
.012
0.30
.020
0.51
.070
1.78
31-28 0.23-0.32 63807-1
.125 x .020
3.17 x 0.51
.012
0.30
.020
0.51
.070
1.78
27-24 0.36-0.50 63808-1
2120.72 .120
3.05
.118 x .030
3.00 x 0.76
.030
0.76 63463-1
.016
0.41
19.520.86 .120
3.05
.118 x .030
3.00 x 0.76
.030
0.76 63216-1
.016
0.41
Type Copper Magnet Wire Range
AWG mm
1Dim.
CTab Size Stock Thickness
Tab Section Mag Wire
Strip
Part Number
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
A
.135
[3.43 ]
.120
[3.05 ]
L
.300
[7.62 ]
C
.300
[7.62 ]
L
.120
[3.05 ]
.132
[3.35 ]
Material
Tin plated brass
Typical Cavity Size 2
(See page 23)
C
300 Box
Standard IDC
Timer Tab
Strip
Part Number
Stock Thickness
Tab Section Mag Wire
Tab Size
Dim.
1
L
Copper Magnet Wire Range
AWG mm
Type
33-31 1217746-1
.118 x .020
3.00 x 0.51
0.18-0.23 .010
0.25
.020
0.51
.585
14.86
27-23 0.36-0.57
.118 x .020
3.00 x 0.51
.010
0.25
.020
0.51
30 -28 0.25-0.32 .585
14.86 1217745-1
.020
0.51
18 Lead 1.02 .585
14.86
.118 x .020
3.00 x 0.51 63974-1
.016
0.41
.020
0.51
2
19-17 0.91-1.15 .585
14.86
.118 x .020
3.00 x 0.51 63972-1
.016
0.41
.020
0.51
2
23-20 0.57-0.81 .775
19.68
.125 x .020
3.17 x 0.51 63899-1
.016
0.41
.020
0.51
27-23 0.36-0.57 .775
19.68
.125 x .020
3.17 x 0.51 1742167-1
.016
0.41
.020
0.51
2
23.5-21.5 0.54-0.68 .585
14.86
.118 x .020
3.00 x 0.51 1217593-1
.016
0.41
.020
0.51
25-2220.45-0.64 .585
14.86
.118 x .020
3.00 x 0.51 1217596-1
.016
0.41
.020
0.51
.585
14.86
.125 x .020
3.17 x 0.51 63489-1
.016
0.41
.118 x .020
3.00 x 0.51
.020
0.51
.585
14.86 63973-1
.016
0.41
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm]or larger.
B
C
.870
[22.1 ]
.300
[7.62 ]
.135
[1.78 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Standard MAG-MATE
Terminals
15
Standard MAG-MATE Terminals (Continued)
Pin Receptacle Terminals
Material
A: Tin plated brass
B: Unplated brass
Typical Cavity Size 2
(See page 23)
Type Copper Magnet Wire Range
AWG mm
1Mating Pin Dia. Strip
Part Number
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 20.5 AWG [0.76 mm]or larger.
A
Pin
Receptacle
B
Pin
Receptacle
30-27 1394403-10.25-0.36 .079
2.00
2
21-18 0.72-1.00 .150
3.80
.150
3.80
.150
3.80
.150
3.80
1394639-1
26-23 0.40-0.57 .150
3.80 1394638-1
.079
2.00
21-674493100.1-27.081-12
.079
2.00 1-574493175.0-04.032-62
3 Single magnet wire only
Stock Thickness
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
1740417-1
1740419-1
1740418-1
30-27
3
21-18
26-23
0.25-0.36
0.72-1.00
0.40-0.57
A
.748
[19 ]
.132
[3.35 ].120
[3.05 ]
.300
[7.62 ]
B
.30
[ 7.6 ]
.75
[ 19 ]
.138
[ 3.5 ]
.12
[ 3.0 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
16
C
BA
D
Standard MAG-MATE Terminals (Continued)
Pin I/O Terminals
Material
Tin plated brass
.300 [7.62] Series Box
Styles A, B and C
Typical Cavity Size 2
(See page 23)
.500 [12.7] Series Box
Style D
Typical Cavity Size 4
(See page 23)
Type Copper Magnet Wire Range
AWG mm
1Strip
Part Number
Stock Thickness
Mag WireI/O
Pin
Dia.
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm]or larger.
A
300 Box
Straight Pin
B
300 Box
Offset Pin-R.H.
C
300 Box
Offset Pin-L.H.
D
500 Box
Straight Pin
27-23 63722-1
.010
0.25 .010
0.25
0.36-0.57 .060
1.52
.010
0.25 .010
0.25
33-31 0.18-0.23 .048
1.22 63443-1
.010
0.25 .010
0.25
33-31 0.18-0.23 .048
1.22 63444-1
.010
0.25 .010
0.25
31-28 0.23-0.32 .048
1.22 63569-1
.010
0.25
27-23 0.36-0.57 .048
1.22 .016
0.25 63570-1
.010
0.25
25-2220.45-0.64 .048
1.22 .016
0.41 63788-1
27-23 0.86-1.15 .090
2.29 .016
0.41 .016
0.41 63278-1
22-20 0.64-0.81 .090
2.29 .016
0.41 .016
0.41 63277-1
.135
[3.43 ]
.060
[1.52 ]
.120
[3.05 ]
.789
[20.29 ]
.300
[7.62 ]
.048
[1.22 ]
.668
[16.76 ]
.300
[7.62 ]
.120
[3.05 ]
.120
[3.05 ]
.120
[3.05 ]
.120
[3.05 ]
.300
[7.62 ]
.048
[1.22 ]
.660
[16.76 ]
.090
[2.29 ]
.500
[17.7 ]
.280
[7.11 ]
.860
[21.84 ]
.120
[3.05 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Standard MAG-MATE
Terminals
17
ACB
Standard MAG-MATE Terminals (Continued)
110 Series
FASTON Tab Terminals
Material
Tin plated brass
Typical Cavity Size 2
(See page 23)
Note:
Type Copper Magnet Wire Range
AWG mm
1Tab
Size
Stock Thickness
Tab Mag Wire
Strip
Part Number
A
300 Box
Standard IDC
.110[2.79]
FASTON Tab
4
4.5
B
300 Box
Single IDC w/
Strain Relief Slot
3.4
C
Poke-In
Combination Tab
30-27 63777-1
.020
0.51
.012
0.30
0.25-0.36 .110 x .020
2.79 x 0.51
.020
0.51
.110 x .020
2.79 x 0.51
27-23 0.36-0.57 .016
0.41 63746-1
.020
0.51
.110 x .020
2.79 x 0.51
23-2020.45-0.64 .016
0.41 63486-1
.020
0.51
.110 x .020
2.79 x 0.51
19-17 0.91-1.15 .020
0.51 63145-1
.020
0.51
.110 x .020
2.79 x 0.51
27-23 0.36-0.57 .016
0.41 63827-1
.020
0.51
.110 x .020
2.79 x 0.51
2
3.5-20 0.54-0.81 .016
0.41 1217783-1
.020
0.51
.110 x .020
2.79 x 0.51
28-24 0.32-0.51 .012
0.30 63062-1
.020
0.51
.110 x .020
2.79 x 0.51
2
25-22 0.45-0.64 .012
0.30 63063-2
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2] Solid or overcoated stranded lead wire or 90° Poke-In tab.
4 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating
receptacle is disconnected.
5 Strain relief slot for high vibration applications.
.625
[15.88 ]
.120
[3.05 ]
.135
[3.43 ]
.300
[7.62 ]
.110 [2.79] Tab Terminals
mate with compatible
FASTON receptacles.
Request Catalog 82004.
.625
[15.88 ]
.300
[7.62 ]
.135
[3.43 ].120
[3.05 ]
.310
[7.87 ]
.660
[16.76 ]
.120
[3.05 ]
.135
[3.43 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
18
Standard MAG-MATE Terminals (Continued)
A
187 Series
FASTON Tab Terminals
Material
Tin plated brass
Typical Cavity Size
(See page 23)
Type A—Cavity Size 2
1
Type
Copper Magnet
Wire Range
AWG mm
Dim.
LTab
Feature Tab Size
Stock Thickness
Tab
Section
Mag. Wire
Section
Strip
Part Number
A
300 Box
Standard IDC
.187 [4.75]
FASTON
Tab
3
33-31
30-27
27-23
23
22-202
2
20-18
19-17
0.18-0.23
0.25-0.36
0.36-0.57
0.57
0.64-0.81
0.81-1.02
0.91-1.15
.630
16.00
.630
16.00
.630
16.00
.630
16.00
.630
16.00
.630
16.00 Dimple .187 x .020
4.75 x 0.51
.020
0.51
.010
0.25 62513-1*
.660
16.76 Hole .187 x .020
4.75 x 0.51
.020
0.51
.012
0.30 63584-1
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.012
0.30 62512-1*
Dimple .187 x .032
4.75 x 0.81
.032
0.81
.012
0.30 62678-1†*
Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63665-1
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51
2
63273-11
1742160-1
Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63670-1
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51
4
62904-1
Hole .187 x .032
4.75 x 0.81
.032
0.81
.016
0.41 1217128-1
Dimple .187 x .032
4.75 x 0.81
.032
0.81
.016
0.41 1217065-1
Hole .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63663-1
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 62511-1*
.630
16.00
.187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63776-1
.660
16.76 Hole .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63585-1
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 62514-1*
.187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63461-1
Hole .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63664-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when
mating receptacle is disconnected.
4 Single bare copper wire only.
* Recognized under the Component Program of Underwriters Laboratories, Inc.
†These part numbers are available upon special request; contact TE Engineering for details.
Chart continued on next page
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm]or larger.
3 Poke-In feature accepts 20-18 AWG [0.5-0.8 mm2]solid, fused stranded lead wire or 90° poke-in tab terminal.
4 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating
receptacle is disconnected.
Type 1
Copper Magnet
Wire Range
AWG mm
Dim.
LTab
Feature Tab Size
Stock Thickness Strip
Part Number
Mag. Wire
Section
Tab
Section
B
Poke-In
Combination
Tab
3.4
33-31 0.81-0.23 .630
16.00 Hole .187 x .020
4.75 x 0.51
.020
0.51 63018-1
.010
0.25
2
27-22 0.35-0.63 .630
16.00
Hole
w/o Hole
.187 x .020
4.75 x 0.51
.020
0.51
316300-4
2-316300-7
.016
0.41
2
22-19 0.64-0.89 .630
16.00
Hole
w/o Hole
.187 x .020
4.75 x 0.51
.020
0.51
316300-5
2-316300-8
.016
0.41
2
19-17 0.90-1.15 .630
16.00
Hole
w/o Hole
.187 x .020
4.75 x 0.51
.020
0.51
316300-6
2-316300-9
.016
0.41
2
17-16 1.20-1.30 .630
16.00 Hole .187 x .020
4.75 x 0.51
.020
0.51 6-316300-7
.016
0.41
187 Series
Combination Poke-In
FASTON Terminals
Material
Tin plated brass
Typical Cavity Size
(See page 23)
Type B—Cavity Size 2
Note:.187 [4.75] Tab Terminals
mate with compatible FASTON
receptacles. Request
Catalog 82004.
B
Hole or
Dimple
L
.120
[3.05 ]
.300
[7.62 ]
.135
[3.43 ]
.120
[3.05 ]
.135
[3.43 ]
.310
[7.87 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Standard MAG-MATE
Terminals
19
Chart continued on next page
BA
Hole or
Dimple
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm]or larger.
3 Strain relief slot for high vibration applications.
†These part numbers are available upon special request; contact TE Engineering for details.
187 Series
FASTON Tab Terminals
(Continued)
Material
Tin plated brass
Typical Cavity Size
(See page 23)
Type A—Cavity Size 5
Type B—Cavity Size 5
A
300 Box
Standard IDC
Narrow Body
Latch Type
3
B
Narrow Body
Latch Type w/
Strain Relief Slot
Type 1
Copper Magnet
Wire Range
AWG mm
Dim.
LTab
Feature Tab Size
Stock Thickness Strip
Part Number
Mag. Wire
Section
Tab
Section
27-23
2
19-17
0.36-0.57
0.91-1.15
.630
16.00
.630
16.00
33-31 0.18-0.23 .630
16.00 Dimple .187 x .020
4.75 x 0.51
.020
0.51
.010
0.25 63108-1†
31-28 0.23-0.32 .630
16.00 Dimple .187 x .020
4.75 x 0.51
.020
0.51
.010
0.25 62743-1†
30-27 0.25-0.36 .630
16.00 Dimple .187 x .020
4.75 x 0.51
.020
0.51
.012
0.30 63109-1†
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63107-1
2
23.5-20 0.54-0.81 .630
16.00 Dimple .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 1217004-1
2
18 lead 2
0.80-0.92 mm .630
16.00
.187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 1217592-1†
Hole .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63782-1
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 62888-1
2
22-20 0.64-0.81 .630
16.00 Dimple .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63429-1
23-2020.57-0.81 .630
16.00 Dimple .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 63340-1
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41 1217493-1
Standard MAG-MATE Terminals (Continued)
.187
[4.75 ]
L
.300
[7.62 ]
Dimple
.120
[3.05 ]
.135
[3.43 ]
.135
[3.43 ]
.120
[3.05 ]
.300
[7.62 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
20
B
A
187 Series
FASTON Tab Terminals
(Continued)
Strip
Part Number
Stock Thickness
Mag. Wire
Section
Tab
Section
Tab Size
Tab
Feature
Dim.
L
1
Copper Magnet
Wire Range
AWG mm
Type
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 After insertion into plastic cavity, tab portion must be bent over 45°-90° or potted in to prevent pullout when
mating receptacle is disconnected.
4 Strain relief slot for high vibration applications.
3
A
500 Box
Standard IDC
3.4
B
500 Box
Single IDC w/
Strain Relief Slot
17.5-16
22-20
19-17
1.09-1.29
0.64-0.81
0.91-1.15
.830
21.08
.830
21.08
.830
21.08
22-20 0.64-0.81 .830
21.08 Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 1742819-1
19-17 0.91-1.15 .830
21.08 Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 1742820-1
16-15 1.29-1.45 .830
21.08 Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63996-1
Hole .187 x .032
4.75 x 0.81
.020
0.51
.032
0.81 1217090-1
Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63995-1
Hole .187 x .032
4.75 x 0.81
.020
0.51
.032
0.81 1217339-1
Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63983-1
27-23 0.36-0.57 .830
21.08 Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 1217042-1
14.5-1321.54-1.83 .830
21.08 Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 1217902-1
Dimple .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63353-1
16-15 1.29-1.45 .830
21.08 Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63762-1
Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63666-1
Hole .187 x .032
4.75 x 0.81
.020
0.51
.032
0.81 1217075-1
Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63427-1
Hole .187 x .020
4.75 x 0.51
.020
0.51
.020
0.51 63667-1
Standard MAG-MATE Terminals (Continued)
.187
[4.75 ]
Hole
L
.505
[12.83 ]
.120
[3.05 ]
.281
[7.14 ]
Material
Tin plated brass
Typical Cavity Size
(See page 23)
Type A—Cavity Size 4
Type B—Cavity Size 4
Hole or
Dimple
.120
[3.05 ]
.280
[7.11 ]
.505
[12.83 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Standard MAG-MATE
Terminals
21
Chart continued on next page
CA B
250 Series
FASTON Tab Terminals
Material
Tin plated brass
Typical Cavity Size
(See page 23)
Type A—Cavity Size 2
Type B—Cavity Size 5
Type C—Cavity Size 3
Note:
Type 1
Copper Magnet
Wire Range
AWG mm
Dim.
L
Tab
Feature Tab Size Mag. Wire
Section
Tab
Section
Stock Thickness Strip
Part Number
A
300 Box
Standard IDC
.250 [6.35]
FASTON
Tab
3
19-17 0.91-1.15 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 1742398-1
22-20 0.64-0.81 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.016
0.41 1217924-1
27-23 0.36-0.57 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.016
0.41 62652-1*
28-24 0.32-0.51 .750
19.05 Hole .250 x .032
6.35 x 0.81
.032
0.81
.016
0.41 63607-1
30-27 0.25-0.36 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.012
0.30 62651-1*
33-31 0.18-0.23 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.010
0.25 62600-1*
B
Narrow
Body
Latch Type
C
Wide Body
Latch Type
2
19-17 0.91-1.15 .750
19.05 Hole .250 x .032
6.35 x 0.81
.032
0.81
.016
0.41 63614-1
2
22-20 0.64-0.81 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.016
0.41 63601-2
27-23 0.36-0.57 .750
19.05
Hole
Dimple
.250 x .032
6.35 x 0.81
.032
0.81
.016
0.41
63571-1
63128-1
30-27 0.25-0.36 .750
19.05
Dimple
Hole
.250 x .032
6.35 x 0.81
.032
0.81
.012
0.30
63132-1
63499-1
30-28 0.25-0.32 .750
19.05 Hole .250 x .032
6.35 x 0.81
.032
0.81
.012
0.30 1217152-1
31-28 0.23-0.32 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.012
0.30 63403-2
33-31 1
0.18-0.23 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.010
0.25 63026-1
33-31 0.18-0.23 .750
19.05 Hole .250 x .032
6.35 x 0.81
.032
0.81
.010
0.25 63309-1
30-27 1
0.25-0.36 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.012
0.30 63027-1.
2
23-20 0.57-0.81 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.016
0.41 1217870-1
27-23 0.36-0.57 .750
19.05 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.016
0.41 1217860-1
* Recognized under the Component Program of
Underwriters Laboratories, Inc.
1 Two magnet wires may be terminated in the same
terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64 mm] or larger.
3 After insertion into plastic holder, tab portion must be
bent over 45°-90° or potted in to prevent pullout when
mating receptacle is disconnected.
Standard MAG-MATE Terminals (Continued)
.250 [6.35] tab terminals
mate with compatible FASTON
receptacles. Request
Catalog 82004.
L
Hole or
Dimple
.300
[7.62 ]
.120
[3.05 ]
.135
[3.43 ]
L
Dimple L
.300
[7.62 ]
.300
[7.62 ]
Hole or
Dimple
.120
[3.05 ]
.120
[3.05 ]
.135
[3.43 ]
.135
[3.43 ]
Locking
Latch
(2)
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
22
BA
250 Series
FASTON Tab Terminals
(Continued)
Material
Tin plated brass
Typical Cavity Size
(See page 23)
Type A—Cavity Size 4
Type B—Cavity Size 4
Type
AWG mm
1
Copper Magnet
Wire Range Dim.
L
Tab
Feature Tab Size Mag. Wire
Section
Tab
Section
Stock Thickness Strip
Part Number
3
A
500 Box
Standard IDC
Wide Neck
3
B
500 Box
Standard IDC
Narrow Neck
2
14-13 1.61-1.83 .952
24.18
2
12 2.05 .952
24.18 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63425-1
2
14-13 1.61-1.83 .952
24.18 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63465-1
16-15 1.29-1.45 .952
24.18 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63064-1
19-17 0.91-1.15 .952
24.18 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 62923-1
22-20 0.64-0.81 .952
24.18 Hole .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63495-1
19-17 0.91-1.15 .952
24.18 Hole .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63464-3
16-15 1.29-1.45 .952
24.18 Hole .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63459-2
22-20 0.64-0.81 .952
24.18 Dimple .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63155-1
Dimple .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63460-1
Hole .250 x .032
6.35 x 0.81
.032
0.81
.020
0.51 63816-1
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only.
3 After insertion into plastic holder, tab portion must be bent over 45°-90° or potted in to prevent pullout when mating
receptacle is disconnected.
Standard MAG-MATE Terminals (Continued)
LL
.120
[3.05 ]
.280
[7.11 ]
.500
[12.7 ]
.500
[12.7 ]
.120
[3.05 ]
.280
[7.11 ]
Hole or
Dimple Hole or
Dimple
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Standard MAG-MATE
Terminals
23
Standard MAG-MATE Terminals (Continued)
Typical Plastic Cavity
—Poke-In Tab
MAG-MATE
Terminals
—Standard
MAG-MATE.187
[4.75] Box Height
Terminals
—Standard
MAG-MATE.300
[7.62] Box Height
Terminals
—Standard
MAG-MATE.500
[12.7] Box Height
Terminals
—Standard
MAG-MATE .300
[7.62] Box Height
Latch-In Terminals
Narrow Body
—Standard
MAG-MATE .300
[7.62] Box Height
Latch-In Terminals
Wide Body
114-2050
114-2069
114-2046
114-2066
114-2067
114-2094
Application Specifications
describe requirements for using
the product in its intended
application and or crimping
information. They are intended
for the Packaging and Design
Engineer and the Machine
Setup Person.
Technical Documents
Cavity Size 1
187 [4.75]Box
MAG-MATE
(Application Spec. 114-2069)
Cavity Size 2
.300 [7.62]Box
MAG-MATE
(Application Spec. 114-2046)
Cavity Size 3
.300 [7.62]Box
Latch-In MAG-MATE Wide Body
(Application Spec. 114-2094)
Cavity Size 4
.500 [12.70]Box
MAG-MATE
(Application Spec. 114-2066)
Cavity Size 5
.300 [7.62]Box
Latch-In MAG-MATE,
Narrow Body
(Application Spec. 114-2067)
Cavity Size 6
.300 [7.62]Box
MAG-MATE
(Application Spec. 114-2046)
Plastic cavities, designed to
TE specifications, may be
molded as part of the coil
bobbin or attached to a
lamination stack in the area
of the magnet wire coil.
Each cavity is a rectangular
box with two narrow slots on
opposing walls and a plastic
post or anvil extending
upward from the bottom
surface. During or after the
winding process, the magnet
wire is placed across the
plastic cavities and into the
slots, either manually or by
coil winding equipment.
Unraveling is prevented by a
slight friction fit, suitable
bend or by wrapping the
magnet wire around a tie-off
post.
During insertion, two
insulation displacing terminal
slots strip the film insulation
from the magnet wire
producing a stable electrical
termination.
The plastic anvil supports
the magnet wire, helping to
prevent it from being
dragged down when the
terminal is inserted.
Terminal retention is secured
in the plastic cavities by
either locking barbs or
locking latches in addition to
locking barbs for quick
disconnect FASTON tab
terminals.
Excess magnet wire is
trimmed flush with the
outside of the plastic cavity
by a shear blade traveling
with the terminal insertion
ram.
The sheared wire end can
be tucked inside the plastic
cavity, if necessary, by
cutting the wire off before the
terminal is fully seated
allowing the terminal to drag
the severed end of the wire
into the pocket inside the
cavity.
TE will provide design
and mold engineering
resources to manufac-
ture any specifically
designed MAG-MATE
cavity housing.
Manufacture only according
to TE Specification.
Illustrations shown are for
reference only. They are not
a purchased item.
.215
[5.46 ]
Min.
.235
[5.97 ]
Min.
.355
[9.08 ]
Min.
Note: The MAG-MATE
typical plastic cavities shown
above are for reference only.
They are not a purchased
item. Refer to appropriate TE
application specification for
details.
.355
[9.08 ]
Min.
.235
[5.97 ]
Min.
.355
[9.08 ]
Min.
.355
[9.08 ]
Min.
.205
[5.21 ]
Min.
.215
[5.46 ]
Min.
.235
[5.97 ]
Min.
.150
[3.81 ]
Min.
.175
[4.45 ]
Min.
.550
[13.97 ]
Min.
.375
[9.53 ]
Min. .300
[7.62 ]
Min.
.215
[5.46 ]
Min.
.150
[3.81 ]
Min.
.355
[9.08 ]
Min.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
24
Standard MAG-MATE Terminals (Continued)
.375
[9.53 ]
Min.
.270
[6.86 ]
.115
[2.92 ]
Min. Min.
Typical Plastic Cavities
Reference Application
ETAM-GAMiniMETAM-GAMeniLmilS
Spec. 114-2147
Reference Application
Spec. 114-2047
Technical Documents
Application Specifications
describe requirements for using
the product in its intended
application and or crimping
information. They are intended
for the Packaging and Design
Engineer and the Machine
Setup Person.
114-2140—Slim Line
MAG-MATE
Terminals
Technical Documents
Application Specifications
describe requirements for using
the product in its intended
application and or crimping
information. They are intended
for the Packaging and Design
Engineer and the Machine
Setup Person.
114-2047—Mini MAG-MATE
Terminals
Illustrations shown are for
reference only. They are not
a purchased item.
Manufacture only according
to TE Specification.
.375
[9.53 ]
Min.
.225
[5.71 ]
Min.
.250
[6.35 ]
Min.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Slim Line MAG-MATE
Terminals
25
TE offers a full selection of
187 and 250 Series Faston
and posted PCB Slim Line
MAG-MATE Tab insulation
displacement (IDC) termi-
nals for magnet wire
terminations.
Slim Line MAG-MATE
terminals with a single IDC
slot terminate 33-17 AWG
[0.18 to 1.15 mm].
Each IDC slot terminates
a range of up to four
consecutive magnet wire
sizes.
Two magnet wires with the
same diameter can be
terminated in one terminal.
Except as noted.
MAG-MATE cavities are
either integrated into coil
bodies or especially
designed cavity housings.
The magnet wires are
precisely positioned in the
plastic cavity slots.
The MAG-MATE Inserter
cuts the terminals from the
strip and places the termi-
nals over the magnet wire
into the plastic cavities.
During this operation, small
stripping shoulders in the
IDC slot remove the film
insulation from the magnet
wire.
Residual spring energy in
the terminal causes the side
walls of each IDC slot to
function as opposing
cantilever beams.
This constant pressure
results in an intimate
metal-to-metal interface,
providing a reliable, long-
term connection.
Wiping action between
the wire and terminals
removes oxides or other
contaminants present on
both the conductor and the
terminal slot side walls,
producing a clean, stable,
gas-tight electrical termina-
tion.
Applications
Motor windings and
connections
Coil Connections
Transformer windings and
connections
Bobbin connections
Lighting Ballasts
Power Supplies
The MAG-MATE
Inserter may be used as a
semi-automatic bench
machine or integrated in
production lines for
fully-automatic applications.
Product Facts
R
Terminates all magnet wire
film insulations
Eliminates need for
pre-stripping conductors
Eliminates need to
post-insulate terminations
Excess magnet wire is
automatically trimmed during
the termination process
187 and 250 Series Faston
Tab and posted PCB Tab
terminals available
Terminates 33-17 AWG
[0.18-1.15 mm ] magnet wire
Simultaneously terminates
two magnet wires of the
same size in one terminal
from 33-23 AWG [0.18-0.57
mm ]
Available in strip form for
semi-automatic or fully
automatic insertions
High speed, fully automated
integrated systems provide
uniform terminations
reliably at the lowest
possible applied cost
Clean metal-to-metal
interface produces stable,
gas-tight electrical termina-
tions free of oxides and
other contaminants
Recognized under the
Component Recognition
Program of Underwriters
Laboratories Inc.,
File No. E13288
Slim Line MAG-MATE Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
26
L
Hole or
Dimple
B
L
Hole or
Dimple
A
1217516-1
Type
AWG
Copper Magnet
Wire Range
1Dim.
L
Stock Thickness
Section
Mag.WireTab
Section
Tab Size
Tab
Feature
Material
Tin plated brass
187 Series
FASTON Tab Terminals
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64] or larger.
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64] or larger.
33-31
30-28
27-24
23-202
19-172
Hole
Dimple
.187 x .020
4.75 x 0.51
.020
0.51
.012
0.30
63710-2
63738-2
1-6667121eloH .187 x .032
4.75 x 0.81
.032
0.81
.012
0.30
Hole
Dimple
.187 x .020
4.75 x 0.51
.020
0.51
.012
0.30
63711-2
63737-2
Hole
Dimple
.187 x .020
4.75 x 0.51
.020
0.51
.016
0.41
63712-2
63736-2
1217497-1
Plain .187 x .020
4.75 x 0.51
.020
0.51
.016
0.41
.760
19.31
.630
16.00
.630
16.00
.630
16.00
.630
16.00
63713-2
63735-2
Hole
Dimple
.187 x .020
4.75 x 0.51
.020
0.51
.016
0.41
Hole .187 x .032
4.75 x 0.81
.032
0.81
.016
0.41
Hole
Dimple
.187 x .020
4.75 x 0.51
.020
0.51
.016
0.41
63714-2
63734-2
.630
16.00
A
.187 [4.75]
FASTON Tab
0.57-0.81
0.91-1.15
mm
0.18-0.23
0.25-0.32
0.36-0.51
(
Slim Line MAG-MATE Terminals Continued)
250 Series
FASTON Tab Terminals
Material
Tin plated brass
Posted PCB
SOLDER Terminal
Material
Tin plated brass
Strip
Part Number
Type
AWG mm
Copper Magnet
Wire Range
1Dim.
L
Stock Thickness
Mag.Wire
Section
Tab
Section
Tab Size
Tab
Feature
Strip
Part Number
63719-2
63741-2
63718-2
63742-2
63717-2
63743-2
23-20
19-17
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
2 Single magnet wire only; 22 AWG [0.64] or larger.
Type
AWG mm
Copper Magnet
Wire Range
1Dim.
L
Stock Thickness
Mag.Wire
Section
Tab
Section
Tab Size
Tab
Feature
33-31
30-28
27-24
2
2
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
63716-2
63744-2
.032
0.81
.012
0.30
.012
0.30
.016
0.41
.016
0.41
.016
0.41
.032
0.81
.032
0.81
.032
0.81
.032
0.81
Hole
Dimple
Hole
Dimple
Hole
Dimple
Hole
Dimple
Hole
Dimple
.752
19.10
.752
19.10
.752
19.10
.752
19.10
.752
19.10
B
.250 [6.35]
FASTON Tab
0.57-0.81
0.91-1.15
0.18-0.23
0.25-0.32
0.36-0.51
Strip
Part Number
63720-2
63740-2
33.5-30 0.17-0.25
29.5-26 0.27-0.40
26-22 0.40-0.63
22-20 0.63-0.81
21.5-19.5 0.67-0.85
C
.040 [1.00]
PCB Tab
1534684-1
1534685-1
1534686-1
.024
0.60
.024
0.60
.013
0.32
.024
0.60
.013
0.32
1740829-1
1534687-1
.040 x .024
.040 x .024
.024
0.60
.013
0.32
.013
0.32
.024
0.60
.013
0.32
.323
8.20
.323
8.20
Embossment
Embossment
Embossment
Embossment
.040 x .024
1.00 x 0.60
Embossment
.323
8.20
.323
8.20
.323
8.20
.040 x .024
1.00 x 0.60
1.00 x 0.60
1.00 x 0.60
1.00 x 0.60
.040 x .024
C
.135
[3.43 ]
.016
[0.41 ]
.020
[0.51 ]
.032
[0.81 ]
.250
[6.35 ]
.135
[3.43 ]
.132
[3.45 ]
.0125
[0.32 ]
.0322
[8.20 ]
.016
[0.41 ]
.187
[4.75 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
27
Slim Line MAG-MATE Terminals (Continued)
Offset Tab Terminals
Materl lai
Tin Plated Brass
63888-1
63903-1
Diode
Size
Type
AWG
Copper Magnet
Wire Range1
mm
Stock Thickness
Mag.Wire
Section
Tab
Section
Strip
Part Number
33-31
33-31
.059 x .032
1.50 x 0.81
.059 x .032
1.50 x 0.81
0.032
0.81
0.032
0.81
0.012
0.30
0.012
0.30
#20
0.8
#22.5
0.6
.725
18.42
.725
18.42
0.18-0.23
0.18-0.23
A
Combination
Diode Slot/Tab
Dim.
LTab Size
1 Two magnet wires may be terminated in the same terminal slot if diameters are equal.
Applications where I/O Tab
spacing must be less than
IDC connection spacing
Example: automotive
accessory coils
A
L
.032
[0.81 ]
.139
[3.53 ]
.059
[1.50 ]
.135
[3.43 ]
.220
[5.59 ]
.013
[0.33 ]
Posted PCB Terminals
Multi-Spring Solderless
Terminal
Material
Tin Plated Copper Alloy
Cavity Size
Application Spec.
Contact TE Engineering
B
.289
[9.33 ]
.132
[3.35 ].013
[0.32 ]
L
1 Two magnet wires may be terminated in the same terminal slot
if diameters are equal.
2 Single magnet wire only. 22 awg [0.63 mm] and larger.
Note: PC Board hole size .057 [1.45]
Type
Copper Magnet
Wire Range1Stock Thickness
AWG
33-29.5
29.5-26
26-22.5
22.5-19.52
19.5-172
Mag.Wire
Section
.013
0.32
.013
0.32
.013
0.32
.013
0.32
.013
0.32
Tab
Section
.031
0.81
.031
0.81
.031
0.81
.031
0.81
.031
0.81
Dim.
L
.583
14.80
.583
14.80
.583
14.80
.583
14.80
.583
14.80
B
Multi-Spring
Solderless PCB
Tab Terminal
mm
0.63-0.85
0.85-1.12
0.18-0.265
0.265-0.40
0.40-0.63
2120746-2
2120745-2
2120744-2
2120743-2
Strip
Part Number
2120747-2
Slim Line MAG-MATE
Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
28
Slim Line MAG-MATE Terminals (Continued)
Type
A
MAG-MATE
Terminal
with MQS Pins
Copper Magnet Wire Range
AWG mm
33-30
331
0.256-0.40
0.40-0.561
30-26
30-261
0.256-0.40
0.40-0.561
26-22
26-231
0.40-0.63
0.40-0.561
22-20 0.63-0.80
20-17 0.85-1.12
Posted PCB
Solder Terminals
Material
Unplated brass
1-1987222-1
1-1987223-1
1-1987224-1
1-1987225-1
1-1987226-1
Strip
Part Number
Stock
Thickness
Varied
thickness
Varied
thickness
Varied
thickness
Varied
thickness
Varied
thickness
1 For double magnet wires
A
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Mini MAG-MATE
Terminals
29
Mini MAG-MATE Terminals
Product Facts
R
Terminates all fine gauge
magnet wire film
insulations
Eliminates need to pre-strip
conductors
Eliminates need to post
insulate terminations
Terminates 52-30 AWG
[0.02-0.25 mm ] diameter
copper magnet wire
Poke-In leaf style accepts
22 -18 AWG [0.3-0.9 mm]
overcoated stranded or
solid lead wire
Available in strip form for
semi-automatic or fully
automatic insertions
High speed, fully automated
integrated systems provide
uniform terminations and
reliability at the lowest
possible applied cost
Recognized under the
Component Recognition
Program of Underwriters
Laboratories Inc, File No.
E13288
TE offers Mini MAG-MATE
poke-in, crimp wire
barrel, post and quick
disconnect tab insulation
displacement (IDC) termi-
nals for fine gauge magnet
wire terminations.
Mini MAG-MATE terminals
are designed to terminate
52-30 AWG [0.02-0.25 mm]
diameter copper magnet
wire.
Poke-in leaf terminals accept
22-18 AWG [0.3-0.9 mm2]
overcoated stranded or solid
lead wire.
The terminal design uses the
AMPLIVAR serrated burr
technology to penetrate the
film insulation of copper
magnet wire.
Mini MAG-MATE cavity
pockets, designed to TE
specifications, include a wire
receiving slot and wire tie-off
post that is either integrated
into coil bodies or specially
designed cavity housings.
The magnet wire is wrapped
around the tie-off post and
placed across the cavity slot.
After the coil is wound, the
finish end of the magnet wire
is dressed through the
second cavity slot and tied to
its tie-off post.
The Mini MAG-MATE
Inserter shears the terminal
from the carrier strip and
inserts the terminal into the
cavity by a dual ram
insertion mechanism.
As the unexpanded terminal
approaches the bottom of
the cavity, the upper ram
stops. The lower ram
continues to push to a
prescribed depth to expand
the terminal and complete
the termination process.
The fully seated terminal fits
squarely into the cavity,while
the serrated leg of the
terminal cams against the
pre-positioned magnet wire
to penetrate the film insula-
tion and provide a stable
electrical termination.
Applications
Ignition coils
Small motors
Synchronist timers
Electric meter coils
Solenoids
Relays
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
30
Mini MAG-MATE Terminals (Continued)
Termination Complete
A
Poke-In Terminal
Material
.010 [0.25] tin plated brass
Lead Wire Range
Type 1Stock Thickness
2
Copper Magnet Wire Range
GWAGWA mm mm
Mating
Tab Poke-In Beam Mag Wire
Strip
Part Number
1-18726—
1-08726—
1-60626—
1-31636——
— — 63795-12
2-44836—— 2
A
Lead
Wire
Poke-In
B
Tab
Poke-In
C
Skinny Mini
52-42
44-36
38-30
52-42
44-36
38-30
0.02-0.06
0.05-0.13
0.10-0.25
0.02-0.06
0.05-0.13
0.10-0.25
22-18
22-18
22-18
0.3-0.9
0.3-0.9
0.3-0.9
.060 x .020
1.52 x 0.51
.060 x .020
1.52 x 0.51
.060 x .020
1.52 x 0.51
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
0.010
0.25
1-5618171——40-34.5 0.08-0.15 .040 x .020
1.00 x 0.51
0.010
0.25
0.010
0.25
1 Solid or overcoated stranded lead wire only.
2 Radius on beam leaf tip.
B
C
L
.345
[8.76 ]
.047
[1.20 ]
Lower ram stops
Sheared post and excess
wire to scrap chute
Lower ram continues
Upper ram stops
Wire
Wire tie-off post
Split ram
Wire
.138
[3.51 ].060
[1.52 ]
.345
[8.76 ]
.060
[1.52 ]
.345
[8.76 ]
.138
[3.51 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Mini MAG-MATE
Terminals
31
Mini MAG-MATE Terminals (Continued)
Posted Terminal
FASTON Tab Terminals
63675-4
Type Copper Magnet Wire Range Tab Size Stock Thickness Strip
m mG W A Part Number
63778-1
Type Copper Magnet Wire Range Lead Wire Range Stock Thickness Strip
AWG mm AWG mm2Crimp Barrel Mag Wire Part Number
C
Crimp Wire Barrel Terminal
A
Type Copper Magnet Wire Range Post Size Stock Thickness
eriW gaMtsoPmmGWA
Post Mag Wire
Strip
Part Number
Material
Tin over premilled brass
Material
Tin over premilled brass
A
PCB Post 38-30 0.10-0.25 .024 x .020
0.62 x 0.51
0.020
0.51
0.010
0.25
B
B
.187 [4.75]
FASTON Tab
C
Crimp Wire
Barrel
1217529-1
38-30 0.10-0.25 .187 x .020
4.75 x 0.51
.020
0.51
.010
0.25
44-36 0.05-0.13 .187 x .020
4.75 x 0.51
.020
0.51
.010
0.25
63199-11
0.010
0.25
0.010
0.25
38-30 0.10-0.25 22-18 0.3-0.9
1 Wire and insulation barrel reversed so lead wire exits over magnet wire termination area.
Material
Tin plated brass
.060
[1.52 ]
.138
[3.51 ]
.169
[4.29 ]
.540
[13.72 ]
.060
[1.52 ]
.138
[3.51 ]
.690
[17.53 ]
.138
[3.51 ]
.060
[1.52 ]
.620
[15.75 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
32
R
Product Facts
Terminates all copper
magnet wire film insulations
Eliminates need for
pre-stripping conductors
Moving Beam contact
design connects a wide
range of magnet wire sizes
with a single terminal
Standard range terminals
connect 34-18 AWG
[0.16-1.0 mm] magnet wire
Fine range terminals
connect 36-27 AWG
[0.13-0.38 mm ] magnet wire
Medium range terminals
connect 23-12 AWG
[0.56-2.03 mm ] magnet wire
Excess magnet wire is
automatically trimmed
during the termination
process
Available in strip form for
semi-automatic or fully
automatic insertions
Loose piece terminals
available for manual tool
insertions
High-speed automatic coil
winding machine termina-
tions provide uniform
reliability at the lowest
possible applied cost
Clean metal-to-metal
interface produces stable,
gas-tight electrical termina-
tions free of oxides and
other contaminants
Recognized under the
Component Program of
Underwriters Laboratories
Inc.,File No. E13288
Applications
Motor windings and
connections
Coil connections
Transformer windings and
connections
Ballasts
Power supplies
Solenoids
Actuators
TE offers a full selection of
SIAMEZE insulation
displacement (IDC)
terminals for interconnect-
ing copper magnet wires,
lead wires, and other
components.
The SIAMEZE
insulation displacement
(IDC) terminal technology
eliminates the need to strip
the film insulation from
copper magnet wires and
lead wires.
Terminals are available in
wire-to-wire, Lead Lok,
quick disconnect tabs,
posts, pin and receptacle
terminals.
Available with either Moving
Beam contacts whereby a
single terminal connects toa
very wide range of magnet
wire sizes, or a Compliant
Beam for contacting two
magnet wires of the same
diameter in one terminal for
splicing or bi-filar applica-
tions.
Tab terminals are available
with single barbs or multiple
retention barbs for higher
retention.
According to TE specifica-
tions SIAMEZE cavities are
either integrated into coil
bodies or specially
designed cavity housings.
The magnet wires are
positioned in the “U”shaped
slots.
The SIAMEZE terminal
Inserter cuts the terminals
from the strip and places the
terminals over the magnet wire
into the plastic cavities.
During this operation the
small stripping devices
penetrate the film insulation
from the magnet wire.
Residual spring energy in
the terminal causes the
side walls of the IDC slot
to function as opposing
cantilever beams.
This constant pressure
results in an intimate
metal-to-metal interface,
providing a reliable,
long-term connection.
The wiping action between
the wire and terminals
remove all oxides or other
contaminants present on
both the conductor and the
terminal slot side walls,
producing a clean, stable,
gas-tight electrical
termination.
The SIAMEZE terminal
Inserter may be used as a
semi-automatic bench
machine or integrated in
production lines for
fully-automatic applica-
tions.
SIAMEZE Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
33
TECHNICAL DOCUMENTS
Cavity Specifications - Provide dimensional design guidelines & criteria for a cavity to be used with a
SIAMEZE IDC terminal. The appropriate Cavity Specification number is shown on the following pages
adjacent to the terminal number. As a general reference, overall dimensions are shown at the end of this
section.
Product Specifications ( These describe the performance characteristics and verification tests )
108-2085 Standard Range SIAMEZE Insulation Displacement
108-2293 High Temperature Standard Range SIAMEZE Insulation Displacement
108-2244 Fine Range SIAMEZE Insulation Displacement
108-2239 Medium Range SIAMEZE Insulation Displacement
108-2316 Heavy Range SIAMEZE Insulation Displacement
Application Specifications ( These describe the requirements for using the product in its intended
application )
114-13166 Standard and Fine Range SIAMEZE Insulation Displacement
114-13210 Medium and Heavy Range SIAMEZE Insulation Displacement
Lead Lok Terminals
Product Facts
Provides perpendicular and
parallel lead wire strain
relief retention forces in
excess of 20 lbs (90 N ).
Inserter automatically
positions and secures lead
wire during insertion
Manual, semi-automated,
fully automated systems
allow for lead wire termina-
tion
Accepts #18 - #22 [0.3mm
2-0.8 mm2] AWG solid or
stranded lead wire with
.115 [2.92 ] max.insulation
diameter
No lead wire stripping
required
TE features the Lead
Lok strain relief terminal
system that provides
optimum lead wire retention
when used in conjunction
with SIAMEZE insulation
displacement terminals.
After the one-step insertion
of SIAMEZE wire-to-
wire terminals into TE
specified plastic cavities, the
application is ready for the
secondary lead wire attach-
ment.
The lead wire is manually
positioned over the magnet
wire terminated SIAMEZE
wire-to-wire terminal.
The Lead Lok Inserter
cuts the Lead Lok terminals
from the strip and places
the terminal over the lead
wire in the plastic cavities.
During this operation, the
lead wire is automatically
seated, the insulation
pierced and the exposed
solid or stranded conductor
is terminated in the IDC slot
of the SIAMEZE wire-to-wire
terminal.
Residual spring energy in the
terminal causes the side
walls of the IDC slot to
function as opposing
cantilever beams.
This constant pressure
results in an intimate
-
metal-to-metal interface,
providing a reliable, long
termconnection.
Perpendicular and parallel
lead wire strain relief retention
forces in excess of 20 lbs are
achieved.
The Lead Lok Inserter
may be a secondary station in
the SIAMEZE Wire-to-
Wire semi-automatic bench
machine.
Information regarding terminal
insertion equipment may be
found in Magnet Wire Termi-
nation Overview #138516.
SIAMEZE Terminals (Continued)
SIAMEZE Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
34
1
1
11
SIAMEZE Terminals (Continued)
SIAMEZE
Interconnection System
How the System Operates Magnet Wire
The magnet wire is
positioned in “U” slot
manually or automatically
by coil winding equipment.
Terminal Insertion Finger
The terminal insertion
finger is part of the
SIAMEZE Inserter. It
pushes the terminal that
was sheared from the
carrier strip through
the“tube” into the cavity.
Contact
Various wire attachments in
standard, fine, mediumand
heavy duty terminals are
available (See tables).
IDC Slot
The IDC slot in the terminal
will terminate a wide range
of magnet wire sizes.
Stripping Burrs
During the insertion
process, these burrsstrip
the film insulation from the
magnet wire.
Retention Barbs
Terminal retention is
provided in the cavity by
single or multiple locking
barbs.
Plastic Cavity
Design must comply with
TE connectivity
specifications(for cavity
drawing numbers see
tables). ConsultingTE is
required for design in.
Cavity Slot for Wire
The width has to be in
accord ance with the wire
size (see cavity drawings).
Wire Cutoff Block
The wire cutoff block
supports the magnet wire
during the trimming
process. The magnet wire
is cut plain to the cavity
front side.
Trim Blade
The trim blade cuts the
excess magnet wire and
the wire cutoff block at the
front of the cavity.
Terminal Insertion
Complete
The magnet wire termina-
tion is complete when the
terminal is fully seated in
the cavity.
Test Results
SIAMEZE products have
been submitted to the
following tests without
significant millivolt increase:
Current Cycling—
250 cycles with each cycle
consisting of 15 minutes
“ON” followed by 15 minutes
“OFF”
Thermal Shock—
25 Cycles -40°C to +125°C,
25 Cycles -40°C to +175°C
for High Temperature
terminals
Humidity—
Temperature Cycling
10 cycles between 25°C and
65°C at 80 to 100% RH
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
35
Lead Lok
Interconnection System
How the System Operates
HOW TO CONNECT MULTIPLE MAGNET WIRES OR OTHER COMPONENTS
Lead Lok Insertion Finger
The Lead Lok insertion
finger pushes the Lead Lok
that was sheared from the
carrier strip and positions
the Lead Lok and lead wire
into the IDC slot.
Lead Lok Terminal
The Lead Lok terminal
provides maximum lead
wire retention in the cavity.
Retention Barbs
The Lead Lok multiple
barbs provide retention in
the cavity.
Lead Wire
Stranded, solid and bonded
lead wire with 105°C PVC
insulation can be used.
Contact TE Engineering for
other lead wires and
insulation under consider-
ation.
IDC Slot
The IDC slot will pierce the
lead wire during insertion.
Lead Wire Insertion
Complete
The lead wire termination is
complete when the Lead
Lok is fully seated in the
cavity.
Bussed High Carry
SIAMEZE Plastic Cavity
Bussed cavity pocket
designs are available for
double or triple bussed
terminals.
Bussed High Carrier
Terminals
Bridging of two SIAMEZE
terminals that is accom-
plished by leaving the
carrier strip between two
adjacent terminals intact.
SIAMEZE Terminals (Continued)
Magnet Wire
Magnet wire may be equal
or differ in size for bi-filar
applications.
SIAMEZE Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
36
CBA
FD E
2
Wire-to-Wire Terminals
Material
Brass
Type Recommended
Pocket7
Copper Magnet
Wire Range
mm
AWG AWG mm
Lead Wire
Range Part Number
Reeled Loose
A
Moving
Beam
1601421
18-34
27–36
18-34
18-34
18-34
27–36
12-23
1.02-0.16
1.02-0.16
1.02-0.16
0.36–0.13
1.02–0.16
0.36-0.13
2.06-0.56
B
Wire
Specific8
8
C
High Carrier
D
High Carrier
Specific
E
Medium
Range
F
Lead Lok
1601421
1601436
6
18-22
6
18-22
20
18
6
18-22
20
16-20
18-22
0.8-0.3
0.8-0.3
0.5
0.8
0.8-0.3
0.5
1.3-0.5
0.8-0.3
1601000-1
1601000-25
1601117-1
4-1601000-12
4-1601000-22,5
4-1601117-12
1601056-1 4-1601056-12
2-1601056-1
1
2-1601117-1
1
1601074-1
1
2-1601074-1 4-1601074-12
1601046-1
1
2-1601046-1
2
4-1601046-13
6-1601046-14
8-1601046-1
1601136-1
1
2-1601136-1
1601140-1
1
2-1601140-1
2
4-1601136-13
6-1601136-1
1601237-1
1
2-1601237-1
2
4-1601237-13
6-1601237-1
4-1601140-1
1601421
1601433
1601440
1601433
1601440
1601433
1 Reversed Reeled—Consult TE drawing for orientation.
2 Loose Single.
3 Loose Bussed (Bridged) Double.
4 Loose Bussed (Bridged) Triple.
5 Finish is Post Plated Tin over Copper (Consult TE drawing for specifics).
6 Lead wire may be stranded, solid or bonded with 105°C PVC insulation. Contact TE Engineering when using other
types of insulation.
7 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447.
8 Wire Specific terminals have a top contact designed to penetrate difficult Lead Wire Insulation (e.g Irradiated types).
SIAMEZE Terminals (Continued)
.146
[ 3.71 ]
.300
[ 7.62 ]
.300
[ 7.62 ]
.300
[ 7.62 ].300
[ 7.62 ]
.020
[ 0.51 ]
.020
[ 0.51 ]
.020
[ 0.51 ].020
[ 0.51 ]
.146
[ 3.71 ].146
[ 3.71 ]
.146
[ 3.71 ]
.280
[ 7.11 ]
.550
[ 13.97 ]
.025
[ 0.46 ]
.150
[ 3.81 ]
.250
[ 6.35 ]
.032
[ 0.81 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
37
2,1
–
A B C D
Type Recommended
Pocket5
8
mm
Copper Magnet Wire Range
AWG
L
Dim.
Mating
Tab Size
Part Number
Reeled Loose
A
Wire2Blade In Line
B
Wire2Blade
High Carrier In Line
C
Wire2Blade
In Line Medium Range
D
Wire2Blade
Off Line Medium Range
1601425
1601426
1601436
1601437
18-34
18-34
15-23
15-23
1.02-0.16
1.02-0.16
1.47-0.56
1.47-0.56
.300
7.62
.300
7.62
.550
13.97
.310
7.87
.020
0.51
.020
0.51
.032
0.81
.032
0.81
1601075-1
1
2-1601075-1
1601196-1
1
2-1601196-1
1601137-2
2-1601137-2
1601075-26
2-1601075-21,6
2-1601075-31,7
1601232-27
2-1601232-21,7
6
1,6
2
4-1601075-1
4-1601075-22,6
4-1601196-12
6-1601196-13
8-1601196-14
4-1601232-22,7
4-1601137-22,6
1 Reverse Reeled –Consult TE drawing for orientation.
3 Loose Bussed (Bridged) Double.
5 Magnet wire 30 AWG [0.25] and smaller also requires a wrap post per Specification
1601447.
7 Finish is Post Plated Tin over Nickel (Consult TE drawing for specifics).
2 Loose Single.
4 Loose Bussed (Bridged) Triple.
6 Finish is Pre Plated Tin (Consult TE drawing for specifics).
8 Overall Height of terminal does not include inserted Blade (Tab).
Receptacle Terminals
(Wire to Blade)
Type
E
Round Pin
L
[ 2.13 ]
.
[ 0.51 ]
Dia.
[ 3.71 ]
E
Pin Terminals
Round Pin
Recommended
Pocket2
1601424
Copper Magnet Wire Range
AWG mm
L
Dim. Pin Dia. Part Number
Reeled Loose
18-34 1.02-0.16 .718
18.24
.084
2.13
1601077-1
2-1601077-114-1601077-13
1 Reverse Reeled –Consult TE drawing for orientation.
2 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447.
3 Loose piece single.
SIAMEZE Terminals (Continued)
Material
Brass
Material
Brass
.300
[ 7.62 ]
.146
[ 3.71 ].020
[ 0.51 ].280
[ 7.11 ].032
[ 0.81 ]
.032
[ 0.81 ]
.480
[ 12.19 ]
.310
[ 7.87 ]
.550
[ 13.97 ]
.300
[ 7.62 ]
.020
[ 0.51 ]
.146
[ 3.71 ]
SIAMEZE Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
38
L L
LL
L
L
A B C
Part Number
Reeled Loose
—.
D E F
Post Terminals
Material
Brass
Type Recommended
Pocket7
Copper Magnet Wire Range
A
PC Tab 1601424
B
Extended
PC Tab
D
Long Narrow
Blade
Mult-Barb
C
Long Narrow
Blade
E
Medium
Width Blade
Mult-Barb
F
Medium
Width Blade
Medium wire range
1601425
1601431
1601425
1601475
1601438 12-23
18-34
L
Dim.
.345
8.76
18-34
29**
27-36
27-36
18-34
18-34
18-34
27-36
0.56-2.06
0.36-0.13
1.02-0.16
1.02-0.16
1.02-0.16
0.36-0.13
1.02-0.16
0.36-0.13
1.02-0.16
0.29
AWG mm Tab Size
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.040 x .020
1.02 x 0.51
.047 x .032
1.20 x. 0.81
.059 x .032
1.50 x. 0.81
.059 x .032
1.50 x. 0.81
.059 x .032
1.50 x. 0.81
.059 x .032
1.50 x. 0.81
.071 x .025
1.80 x 0.64
.059 x .032
1.50 x 0.81
.118 x .020
3.00 x 0.51
.118 x .025
3.00 x 0.64
.130 x .032
3.30 x 0.81
.405
10.29
.345
8.76
.345
8.76
.456
11.57
.485
12.32
.485
12.32
.754
19.16
.669
17.00
.756
19.21
.904
22.96
1.005
25.53
.974
24.74
.805
20.45
.533
13.54
.952
24.18
.872
22.15
293214-1
1601138-1
1 Reverse Reeled –Consult TE drawing for orientation.
3 Finish is Post Plated Tin (Consult TE drawing for specifics).
5 Finish is Post Plated Tin over Nickel (Consult TE drawing for specifics).
7 Magnet wire 30 AWG [0.25] and smaller also requires a wrap post per
Specification 1601447
2 Loose Piece Single.
4 Finish is Post Plated Tin over Copper (Consult TE drawing for specifics).
6 Finish is Pre Plated Tin (Consult TE drawing for specifics)
** Compliant contact can connect 2 wires of the same diameter.
1601009-45
2-1601009-41,5
1601214-25
2-1601214-21,5
1601155-35
2-1601155-31,5
1601120-45
2-1601120-41,5
1601095-24
2-1601095-22,4
1601041-35
2-1601041-31,5
1601128-35
2-1601128-31,5
1601110-26
2-1601110-21,6
1601099-25
2-1601099-21,5
1601063-26
2-1601063-21,6
1601037-26
2-1601037-21,6
1601066-26
2-1601066-21,6
1601104-26
2-293214-11
2-1601104-21,6
1601243-23
2-1601243-21,3
1601119-26
2-1601119-21,6
2-1601138-11
4-1601009-42,5
4-1601155-32,5
4-1601214-22,5
4-1601120-42,5
4-1601095-22,4
4-1601041-32,5
4-1601128-32,5
4-1601110-22,5
4-1601099-22,5
4-1601063-22,6
4-1601037-22,6
4-1601066-22,6
4-1601104-22,6
4-1601243-22,3
4-1601119-22,6
4-1601138-12
SIAMEZE Terminals (Continued)
.146
[ 3.71 ].146
[ 3.71 ].146
[ 3.71 ].146
[ 3.71 ].146
[ 3.71 ].280
[ 7.11 ]
.032
[ 0.81 ]
.020
[ 0.51 ].020
[ 0.51 ].020
[ 0.51 ].020
[ 0.51 ].020
[ 0.51 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
39
B
L
C
L
A
L
110 Series (2.8 mm wide)
FASTON Tab Terminals
Material
Brass
Type Recommended
Pocket8
Copper Magnet Wire Range
AWG mm
L
Dim.
Thickness Part Number
Loose
A
Single Barb
B
Single Barb
Low Transition
C
Multi-Barb
1601425
1601431
1601425 18-34
27-36
18-34
18-34 1.02-0.16
1.02-0.16
1.02-0.16
0.36-0.13
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81
1.240
31.50
1.240
31.50
.630
15.99
.655
16.63
.655
16.63
1.195
30.35
.945
24.00
.925
23.50
.846
21.49
.846
21.49
.640
16.26
.640
16.26
1 Reverse Reeled-Consult TE drawing for orientation.
2 Loose Piece Single.
3 Finish is Post Plated Tin over Nickel (Consult TE drawing for specifics).
4 Finish is Post Plated Tin (Consult TE drawing for specifics).
5 Finish is Pre-Plated Tin over Copper (Consult TE drawing for specifics).
6 Finish is Pre-Plated Tin (Consult TE drawing for specifics).
7 No hole in Tab.
8 Magnet wire 30 AWG [0.25] and smaller also requires a wrap post per Specification 1601447.
Reeled
1601005-1
1601045-1
1601073-1
1601039-1
1601133-26,7
2-1601133-21,6,7
1601112-26,7
2-1601112-21,6,7
1601064-17
2-1601064-11,7
1601039-26
2-1601039-21,6
2-1601039-11
1601194-23,7
2-1601194-21,3,7
1601097-36,7
2-1601097-31,6,7
2-1601073-11
1601059-17
2-1601059-1
1,7
2-1601045-11
1601204-26,7
2-1601204-21,6,7
2-1601005-114-1601005-12
4-1601204-22,6,7
4-1601045-12
4-1601059-12,7
4-1601073-12
4-1601097-32,6,7
4-1601194-22,3,7
4-1601039-12
4-1601039-22,6
4-1601064-12,7
4-1601112-22,6,7
4-1601133-22,6,7
SIAMEZE Terminals (Continued)
.146
[ 3.71 ].146
[ 3.71 ]
.020
[ 0.51 ].020
[ 0.51 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
SIAMEZE Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
40
L
L
L
L
L
A B C D E
6
_
187 Series (4.75 mm wide)
FASTON Tab Terminals
Material
Brass
(except High Temp listed below)
Type Recommended
Pocket8
Copper Magnet Wire Range
AWG mm Thickness L
Dim.
Part Number
Reeled Loose
A
Single Barb
B
Single Barb
Short Pocket
C
Multi-Barb
D
Multi-Barb
Short Profile
E
Multi-Barb
.187/.250 Profile
1601425
1601434
1601425
1601427
1601425 18-34
18-34
18-34
20-23**
18-34
18-34
1.02-0.16
1.02-0.16
1.02-0.16
0.58-0.81
1.02-0.16
18-34 1.02-0.16
1.02-0.16
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.020
0.51
.032
0.81
.032
0.81
.032
0.81
.032
0.81
.020
0.51
.032
0.81
.032
0.81
.020
0.51
.020
0.51
.020
0.51
.805
20.45
.655
16.64
.655
16.64
0.571
14.50
0.492
12.50
.655
16.64
.745
18.92
.655
16.64
.655
16.64
.625
15.88
0.832
21.14
.791
20.09
.655
16.64
.618
15.70
.985
25.02
.590
14.99
.505
12.83
.605
15.37
1601011-1
1601013-1
1601035-1
1601142-1
1601020-1
SIAMEZE Terminals (Continued)
2-1601006-21,5
1601006-25
2-1601011-11
2-1601018-21,5,6
1601018-25,6
2-1601033-21,5,6
1601033-25,6
2-1601021-21,5,6
1601021-25,6
2-1601013-11
3-1601072-25,6
2-1601068-21,5,6
1601068-25,6
2-1601174-21,5,6
1601174-25,6
2-1601035-11
2-1601035-21,5
1601035-25
2-293029-11,5
293029-15
2-1601142-11
2-1601058-21,5,7
1601058-25,7
2-1601226-11,3,6
1601226-13,6
2-1601020-11
2-1601020-21,5
1601020-25
2-1601049-21,5
1601049-25
4-1601006-22,5
4-1601011-12
4-1601018-22,5,6
4-1601033-22,5,6
4-1601021-22,5,6
4-1601013-12
4-1601072-22,5,6
4-1601068-22,5,6
4-1601174-22,5,6
4-1601035-12
4-1601035-22,5
4-1601142-12
4-1601058-22,5,7
4-1601226-12,3,6
4-1601020-12
4-1601020-22,5
4-1601049-22,5
1 Reverse Reeled-Consult TE drawing for orientation.
3 High Temperature Copper Alloy.
5 Finish is Pre Plated Tin (Consult TE drawing for specifics).
7 Extra Short Tab-Does not meet UL & NEMA length requirements.
** Compliant contact can connect 2 wires of the same diameter
2 Loose Piece Single.
4 Finish is Post Plated Tin (Consult TE drawing for specifics).
6 No hole in Tab.,
8 Magnet wire 30 AWG [0.25] and smaller also requires a wrap post per Specification
1601447.
.146
[ 3.71 ]
.020
[ 0.51 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
.146
[ 3.71 ]
.020
[ 0.51 ]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
41
L
L
L
—
—
B CA
SIAMEZE Terminals (Continued)
250 Series (6.3 mm wide)
FASTON Tab Terminals
Material
Brass
Type Recommended
Pocket6
Copper Magnet Wire Range
AWG mm
L
Dim.
Tab
Feature Tab Size Reeled
Part Number
Loose
4-1601161-1
4-1601159-1
4-1601115-1
4-1601028-1
4-1601118-23
4-1601002-23
4-1601028-23
4-1601061-23
4-1601139-23
4-1601052-22
A
Multi-Barb
B
Single Barb
Medium Range
C
Single Barb
Heavy Range
1601435
1601438
1601425
27-36
18-34
12-23
12-20
16-17
14-15 1.60-1.40
1.27-1.15
2.03-0.8
2.03-0.56
1.02-0.16
0.36-0.13 .745
18.92
.745
18.92
.805
20.45
1.281
32.53
.778
19.76
.885
22.48
.885
22.48
.885
22.48 Hole
Hole
Hole
Hole
Hole
Dimple
Hole
Hole .250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
.250 x .032
6.35 x 0.81
1601028-1
1601115-1
1601159-1
1601161-1
1601118-23
2-1601118-21,3
1601002-23
2-1601002-21,3
1601028-23
2-1601028-21,3
2-1601028-11
284937-17
2-284937-11,7
1601061-23
2-1601061-21,3
1601052-22,4
2-1601052-21,2,4
1601139-23
2-1601139-21,3
2-1601115-1
1
2-1601159-1
1
2-1601161-1
1
5
5
1 Reverse Reeled –Consult TE drawing for orientation.
2 Finish is Pre-Plated Tin over Copper (Consult TE drawing for specifics).
3 Finish is Pre-Plated Tin (Consult TE drawing for specifics).
4 Double Carrier Strip.
5 Two magnet wires may be terminated in the same slot if diameters are equal.
6 Magnet wire 30 AWG [0.25 mm] and smaller also requires a wrap post per drawing 1601447.
7 Hole size and position complies with DIN standard.
.146
[ 3.71 ].020
[ 0.51 ]
.280
[ 7.12 ].032
[ 0.81 ]
.315
[ 8.00 ].032
[ 0.81 ]
SIAMEZE Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
42
[ 7.75 ]
Min.
[ 2.63 ]
[ 7.01 ]
Min. Min.
.380
[ 9.65 ]
Min.
.104
[ 2.63 ]
Min.
.496
[ 12.60 ]
Min.
[ 8.38 ]
Min.
[ 2.95 ]
[ 7.01 ]
Min. Min.
SIAMEZE Terminals (Continued)
Typical Plastic Cavity
Pockets
Note:
Plastic cavities, designed to
TE specifications, may be
molded as part of the coil
bobbin or attached to a
lamination stack in the area of
the magnet wire coil.
Each cavity is a rectangular
box with two narrow slots on
opposing walls and a plastic
cutoff or tie-off post.
During or after the winding
process, the magnet wire is
placed across the plastic
cavities and into the slots,
either manually or by coil
winding equipment.
Unraveling is prevented by a
slight friction fit, suitable bend
or by wrapping the magnet
wire around the wrap post.
During insertion, the insulation
displacing terminal slot strip
the film insulation from the
magnet wire producing a
stable electrical termination.
Terminal retention is retained
in the plastic cavities by single
or multiple barbs (Refer to
Product Spec for force
requirements).
Excess magnet wire is
trimmed flush with the outside
of the plastic cavity by a shear
blade traveling with the
terminal insertion ram.
TE can provide design and
mold engineering resources
to manufacture most
specifically designed
SIAMEZE cavity housings.
Cavity Specification 1601421 Cavity Specification 1601424 Cavity Specification 1601425
Cavity Specification 1601431
Cavity Specification 1601427Cavity Specification 1601426
* Minimum dimension with Lead Lok slot.
The overall dimensions shown
on these pages are for general
reference only. For design
purposes refer to the TE
Cavity Specification.
.204
[ 5.18 ]
Min.*
.276
[ 7.01 ]
Min.
.276
[ 7.01 ]
Min.
.104
[ 2.63 ]
Min.
.104
[ 2.63 ]
Min.
.270
[ 6.86 ]
Min.
.380
[ 9.65 ]
Min.
.276
[ 7.01 ]
Min.
.380
[ 9.65 ]
Min.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
43
Wrap Post Specification 1601447
Cavity Specification 1601475
Cavity Specification 1601433
Min.
Cavity Specification 1601434
Cavity Specification 1601435 Cavity Specification 1601436 Cavity Specification 1601437
Cavity Specification 1601438
Typical Plastic Cavity
Pockets (Continued)
* Minimum dimension with Lead Lok slot.
Cavity Specification 1601440
Cavity Specification 1601432
SIAMEZE Terminals (Continued)
.104
[ 2.63 ]
Min.
.380
[ 9.65 ]
Min.
*
.204
[ 5.18 ]
Min.
.490
[ 12.60 ]
Min.
.276
[ 7.01 ]
Min.
.380
[ 9.65 ]
Min.
.116
[ 2.95 ]
Min.
.446
[ 11.33 ]
Min.
.535
[ 13.59 ]
Min.
.630
[ 16.00 ]
Min.
.135
[ 3.44 ]
Min.
.410
[ 10.41 ]
Min.
.580
[ 14.72 ]
.050
[ 1.27 ]
Min.
.050
[ 1.27 ]
Min.
*
.204
[ 5.18 ]
Min.
.716
[ 18.19 ]
Min.
.380
[ 9.65 ]
Min.
.350
[ 8.89 ]
.135
[ 3.44 ]
Min.
.135
[ 3.44 ]
Min.
.410
[ 10.41 ]
Min.
.520
[ 13.21 ]
Min.
.135
[ 3.44 ]
Min.
.276
[ 7.01 ]
Min.
.116
[ 2.95 ]
Min.
.353
[ 8.97 ]
Min.
.473
[ 12.01 ]
Min.
.293
[ 7.44 ]
SIAMEZE Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
44
AMPLIVAR Splices
Product Facts
Compression crimp
eliminates cold solder
points, weld burns and wire
embrittlement usually
connected with thermal-type
terminations
Excellent tensile strength—
vibration resistant
Provides a superior
electrical connection that is
free of many contaminants
such as stripper residue and
solder flux
Precision formed, strip-fed
splices terminated in
automatic machines for high
production rates per hour
High termination rates, low
wire consumption and the
elimination of rejects
caused by solder flux or
heat damage results in the
lowest applied costs
Precisely controlled crimp
termination helps eliminate
human error for maximum
reliability
Splice up to 3 magnet wires
together with stranded lead
in one barrel
Applications
Motor windings and
connections
Coil connections
Transformer windings and
connections
Solid wire connections
Lighting ballasts
Power supplies
Starters and alternators
TE Connectivity offers a
full selection of AMPLIVAR
splices that are specifically
designed to terminate
magnet wire to itself or
in combination with
standard solid or stranded
lead wire.
AMPLIVAR splices have
machined, sharp edged
serrations inside the crimp
barrels. These serrations,
made by a special
production process, pierce
the insulating layer of
magnet wires in a manner
that provides a large
contact area.
In a one-step operation the
magnet wire is automatically
multiple ring-stripped of its
insulation as it is forced into
the serrations during the
precisely controlled crimp.
The resulting termination
produces a high tensile
strength, air-sealed
connection that is as
resistant to corrosion as the
insulated conductor.
As many as three magnet
wires can be terminated
simultaneously in one
splice. In addition, copper
or aluminum magnet wire,
or a combination of both,
can be terminated.
When required, copper or
aluminum magnet wire can
Section AA
be combined with standard,
pre-stripped solid or
stranded lead wires.
Depending on your specific
application, AMPLIVAR
splices are available in 5,
7 and 9 serration versions
for terminations in the 100
to 22,000 CMA range as
well as miniature and
subminiature designs for
terminations in the 100 to
1850 CMA range.
The crimping of AMPLIVAR
splices is done by semi-
automatic crimping
machines for high output
per hour production rates.
Stranded Wire
on top
Magnet Wire
on bottom
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
45
AMPLIVAR Splices (Continued)
Technical Features
Applicable Types of Wire —
Cu, Al (Solid) together or in
combination with stranded
lead wire
Wire Size Range —
from 300 to 13,000 CMA
(0.1 mm2to 6.6 mm2)
Terminal Base Material —
Brass, phosphor bronze
Surface Finish — plain and
tin plated except where noted
Temperature Range —
–65°C to +150°C
Rated Current — according
connected wire size
Rated Voltage — according
terminated winding
Test Results
The AMPLIVAR products have
been subjected to the following
tests without significant millivolt
losses.
Temperature Cycling —
25 cycles with each cycle
consisting of 30 minutes at
+125°C followed by 30 minutes
at –65°C
Heat Age — 96 hours at +150°C
Thermal Shock — 25 cycles
with each cycle consisting of 30
minutes at +150°C followed by
30 minutes at –65°C
Salt Spray — 96 hours at
+35°C with a 5% salt solution
spray
Humidity — 96 hours at
90–95% relative humidity and
+40°C
Current Cycling — 10,000
cycles with each consisting of
3 minutes on and 3 minutes
off at a current (25 A) which
establishes a wire temperature
AMPLIVAR Splices
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
46
AMPLIVAR Splices (Continued)
1. All magnet wires must be
placed in the bottom of
the wire barrel before
crimping. If lead wire is to
be crimped in the same
termination, it should be
placed on top of the
magnet wires.
2. Wire barrels are
designed to accept a
maximum of three
insulated magnet wires
plus stranded lead wires.
3. The ratio of magnet wire
diameters crimped in any
wire barrel should not
exceed 2:1. This ratio is
approximately a range
from the largest to the
smallest magnet wire of
six sizes.
4. The sum of the circular
mil area (CMA) of the
magnet wires and any
lead wires should not
exceed the capacity of
the splice.
5. The sum of the diameters
of the individual magnet
wires plus twice the
terminal stock thickness
must be equal to or less
than the crimp width.
1. Use 9-serration splices,
tin plated when
terminating aluminum
magnet wire or
combinations with
aluminum magnet wire.
2. Use 9-serration splices
for hermetic and severe
environment applications.
3. Use splices identified
with an asterisk [*] when
terminating 7-serration
26 AWG [0.40 mm]
or smaller wires and
9-serration 28 AWG [0.32
mm] or smaller wires.
4. Calculate the total CMA
of the magnet wires plus
any lead wires to be
terminated. Always use
the coated magnet wire
for CMA (see pages
90–91).
5. Calculate the total
magnet wire diameters
(see pages 90 and 91).
6. Select a splice for trial
calculations. It should
have the proper CMA
range. Plating finish
should be considered at
this time.
7. Calculate the sum of the
magnet wire diameters
plus two splice stock
thicknesses. If this total is
less than the crimp width
of the splice selected, it
may be used. If the total
is greater than the crimp
width, a splice with a
greater crimp width must
be selected. Consult
TE for special wide tooling
recommendations.
Example:
Selection of a pigtail splice to terminate the following wires:
One 28 AWG [0.32 mm] copper magnet wire.
One 22 AWG [0.64 mm] aluminum magnet wire.
One 18 AWG [0.8–0.9 mm2] 19-strand copper lead wire.
Calculate the total CMA (Procedure 4):
28 AWG [0.32 mm] coated magnet wire = 185 CMA
22 AWG [0.64 mm] coated magnet wire = 708 CMA
18 AWG [0.8–0.9 mm2] stranded lead wire = 1608 CMA
AMC 1052 =latoT
Calculate the sum of the magnet wire diameters (Procedure 5):
28 AWG [0.32 mm] coated magnet wire = .0136 [0.35]
22 AWG [0.64 mm] coated magnet wire = .0266 [0.68]
]30.1[ 2040. =latoT
Select a terminal for trial calculations. Splice No. 62305-2,
page 47 (Procedure 6):
0003–006 =egnar AMC
]14.0[ 610. =ssenkciht kcotS
]97.2[ 011. =htdiw pmirC
9-serration, tin plated for aluminum magnet wire (Procedure 1).
Splice identified with asterisk [*] for 28 AWG [0.32 mm]
(Procedure 3).
Calculate the sum of the magnet wire diameters plus two splice
stock thicknesses (Procedure 7):
.0402 + (.016 x 2) = .0722
[1.02 + (0.41 x 2) = 1.84
.0722 [1.84] is less than the splice crimp width of .110 [2.79];
therefore, Part No. 62305-2 may be used.
114-2002 AMPLIVAR 7-
serration pigtail
splices
114-2003 AMPLIVAR 9-
serration pigtail
splices
114-2005 AMPLIVAR
subminiature thru
splices
114-2006 AMPLIVAR
subminiature pigtail
splices
114-2009 AMPLIVAR 5-
serration thru
splices
114-2016 AMPLIVAR
miniature pigtail
splices
6. Magnet wire of 26 AWG
[0.40 mm] or smaller
should be used with
7-serration splices having
“shallow serrations,” and
magnet wire of 28 AWG
[0.32 mm] or smaller
should be used with
9-serration splices having
“shallow serrations” (part
numbers identified with
asterisk [*] are in the
tabular data on the
following technical
pages).
7. Magnet wire of 20 AWG
[0.81 mm] or larger
having an insulation
thickness heavier than
“single film coated,”
should not be used with
splices having “shallow
serrations” (those part
numbers marked with an
asterisk [*] in the tabular
data on the following
technical pages).
8. When aluminum magnet
wire is used, splices and
terminals must be tin
plated.
9. Consult TE for splice
and terminal selection
and recommendations
for all non-standard
applications.
General Application Guidelines
To assist you in obtaining the optimum AMPLIVAR product
termination, the following guidelines are recommended:
Suggested Splice Selection Procedure
Use the following guide to help you to determine the proper
splice for your application:
Technical Documents
Application specifications describe requirements for using the
product in its intended application and or crimping information.
They are intended for the packaging and design engineer and the
machine setup person.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
47
AMPLIVAR Splices (Continued)
9 Serrations —
Pigtail Type
Product Facts
(Plus All 7 Serration Facts)
Splice length is increased
on larger CMA splices for
improved performance
Serration depths are
varied within the splice
to give optimum electrical/
mechanical performance on
all wire sizes
Serration sidewall angles
are varied to allow better
wire stripping and
serration fill
Flat bottom of splice helps
keep magnet wires on
bottom as required during
crimping
Magnet wires 28 AWG
[0.32 mm] and larger may
be terminated without
requiring shallow serrations
Additional serrations
enhance stability of crimp
7 Serrations —
Pigtail Type
Product Facts
Taper on both crimper and
anvil improves flex life of
termination
Longer “flat” on tooling
improves electrical
performance (.125 vs. .080
[3.18 vs. 2.03])
Radius on wire entry end
of splice helps prevent
nicking wires and improves
mechanical performance
Serrations are offset to
sheared end to place
additional serrations in
“electrical” portion of
crimped splice
Splice CMA ranges are
overlapped so that two
splices are available for any
given CMA
AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part
mm2rebmuNLhtdiWssenkcihTAMC.aiD diloS
22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 62000-1*
27.597.215.004.1-07.045.1-83.0
22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 62157-1*
27.597.215.004.1-07.045.1-83.0
22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 62000-2*
27.597.215.004.1-07.045.1-83.0
22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 62157-2*
27.597.215.004.1-07.045.1-83.0
22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 62200-21
27.597.215.004.1-07.045.1-83.0
18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Brass 62040-2*
27.597.215.008.1-00.145.2-08.0
18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Tin Plated Brass 62040-1*
27.597.215.008.1-00.145.2-08.0
18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Phosphor Bronze 964156-1
27.597.215.008.1-00.145.2-08.0
15.5-12 .055-.083 3000-7000 .020 .140 .225 Brass 62001-1*
27.565.315.001.2-04.164.3-45.1
15.5-12 .055-.083 3000-7000 .020 .140 .225 Tin Plated Brass 62001-2*
27.565.315.001.2-04.164.3-45.1
15.5-12 .055-.083 3000-7000 .020 .140 .225 Tin Plated Brass 62201-21
27.565.315.001.2-04.164.3-45.1
12-10 .085-.110 7000-12,000 .025 .250 .225 Tin Plated Brass 62295-1*
27.553.646.058.2-01.20.6-01.2
12-10 .085-.110 7000-12,000 .025 .250 .225 Brass 62295-2*
27.553.646.058.2-01.20.6-01.2
12-9 .085-.115 7000-13,000 .025 .180 .225 Tin Plated Brass 62002-2*
27.575.446.074.3-01.283.6-01.2
*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
1Flat bottom.
AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part
mm2rebmuNLhtdiWssenkcihTAMC.aiD diloS
24-18.5 .020-.039 400-1500 .016 .080 .225 Tin Plated Brass 62303-2*
27.530.214.000.1-55.008.0-62.0
22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 62304-2*
27.597.215.004.1-07.045.1-83.0
22-15.5 .028-.055 600-3000 .016 .110 .225 Tin Plated Brass 62305-2*
27.597.214.004.1-07.045.1-83.0
18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Tin Plated Brass 62306-2*
27.597.215.008.1-00.145.2-08.0
18.5-13.5 .039-.071 1500-5000 .016 .110 .225 Tin Plated Brass 62307-2*
27.597.214.008.1-00.145.2-08.0
15.5-12 .055-.083 3000-7000 .020 .140 .265 Tin Plated Brass 62308-2*
37.665.315.001.2-04.164.3-45.1
13.5-10 .071-.098 5000-10,000 .025 .180 .265 Tin Plated Brass 62309-2*
37.675.446.005.2-08.109.4-45.2
12-9 .083-.112 7000-14,000 .025 .180 .265 Tin Plated Brass 62310-2*
37.675.446.058.2-01.283.6-64.3
10-8 .098-.130 10,000-17,000 .030 .250 .340 Tin Plated Brass 62311-2 *
8.646.350.762.50-3.31.4.90-8.60
9-6.5 .118-.137 14,000-22,000 .030 .250 .340 Tin Plated Brass 1742898-1
8.646.350.763.00-3.47.7.07-9.45
*These splices are recommended for applications using wire size 28 AWG [0.32 mm] or smaller.
1Special high force application equipment required.
AMPLIVAR Splices
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
48
AMPLIVAR Splices (Continued)
5 Serrations —
Thru Type
Product Facts
Wide range of thru splice s
Serrations centered in splic e
to achieve optimu m
electrical and mechanica l
performance in a thru splic e
CMA range accepts a wid e
variety of wire sizes an d
combinations
Type AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part
mm2rebmuNLhtdiWssenkcihTAMC.aiD diloS
17-12.5 .045-.075 2000-5400 .020 .110 .235 Brass 63564-1
1.00-2.80 1.15-1.85 0.51 5.08 5.97
A10-8 .100-.125 10,000-16,000 .032 .180 .267 Tin Plated Brass 63561-1
5.00-8.00 2.55-3.20 0.80 4.57 6.78
10-7.5 .100-.150 10,400-22,900 .030 .300 .310 Tin Plated Brass 63562-1
5.00-11.50 2.60-3.80 0.76 7.62 7.87
22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 42076
0.38-1.54 0.70-1.40 0.51 2.79 5.72
22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 42192-1*
0.38-1.54 0.70-1.40 0.51 2.79 5.72
22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 42192-2*
0.38-1.54 0.70-1.40 0.51 2.79 5.72
22-15.5 .028-.055 600-3000 .020 .110 .225 Brass 42778-1*1
0.38-1.54 0.70-1.40 0.51 2.79 5.72
22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 42778-2*1
0.38-1.54 0.70-1.40 0.51 2.79 5.72
18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Brass 41765
0.80-2.54 1.00-1.80 0.51 2.79 5.72
18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Tin Plated Brass 41899
0.80-2.54 1.00-1.80 0.51 2.79 5.72
18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Brass 42119-1*
0.80-2.54 1.00-1.80 0.51 2.79 5.72
18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Brass 42776-1*1
0.80-2.54 1.00-1.80 0.51 2.79 5.72
B18.5-13.5 .039-.071 1500-5000 .020 .110 .225 Tin Plated Brass 42776-2*1
0.80-2.54 1.00-1.80 0.51 2.79 5.72
15.5-12 .055-.083 3000-7000 .020 .140 .225 Brass 41766
1.54-3.46 1.40-2.10 0.51 3.56 5.72
15.5-12 .055-.083 3000-7000 .020 .140 .225 Tin Plated Brass 41900
1.54-3.46 1.40-2.10 0.51 3.56 5.72
15.5-12 .055-.083 3000-7000 .020 .140 .225 Brass 42779-11
1.54-3.46 1.40-2.10 0.51 3.56 5.72
15.5-12 .055-.083 3000-7000 .020 .140 .225 Tin Plated Brass 42779-21
1.54-3.46 1.40-2.10 0.51 3.56 5.72
12-10 .083-.110 7000-12,000 .025 .250 .225 Tin Plated Brass 61074-11,2
3.46-6.00 2.10-2.80 0.64 6.35 5.72
12-9 .083-.112 7000-13,000 .025 .180 .225 Brass 41770
3.46-6.38 2.10-2.85 0.64 4.57 5.72
12-9 .083-.112 7000-13,000 .025 .180 .225 Tin Plated Brass 41904
3.46-6.38 2.10-2.85 0.64 4.57 5.72
12-9 .083-.112 7000-13,000 .025 .180 .225 Brass 42780-11
3.46-6.38 2.10-2.85 0.64 4.57 5.72
12-9 .083-.112 7000-13,000 .025 .180 .225 Tin Plated Brass 42780-21
3.46-6.38 2.10-2.85 0.64 4.57 5.72
* These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
1Increased terminal pitch.
2Increased U-diameter.
B
A
L
7 Serrations —
Thru Type
Product Facts
Crimp bellmouth provides
retention in circular cavity
slot in bobbin AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part
mm2rebmuNLhtdiWssenkcihTAMC.aiD diloS
22-15.5 .028-.055 600-3000 .020 .110 .225 Tin Plated Brass 1217384-1**
27.597.215.004.1-07.045.1-83.0
*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
49
AMPLIVAR Splices (Continued)
Miniature Splice —
Pigtail Type
Product Facts
The miniature AMPLIVAR
splice was developed for
crimping thinner copper
magnet wires having a
diameter between .003 and
.016 [0.08 and 0.40 mm]
and has to be connected
with a stranded conductor
The diameter of one
conductor strand should not
exceed the magnet wire
diameter to be applied
Subminiature Splice —
Thru or Pigtail Type
Product Facts
The compactness of these
splices makes them ideal
for use in small subfractional
motors, transformers,
relays, solenoids, indicator
lamps and small appliance
terminations
These splices provide the
same reliability as the
larger AMPLIVAR splices
AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part
mm2rebmuNLhtdiWssenkcihTAMC.aiD diloS
27-21 .014-.030 200-850 .012 .055 .195 Tin Plated Brass 63431-1
59.404.103.057.0-53.004.0-01.0
25-18 .015-.045 300-1850 .012 .070 .195 Copper-Nickel 61166-1
59.487.103.001.1-54.009.0-61.0
24-18.5 .020-.039 480-1500 .014 .080 .195 Tin Plated Brass 62341-1
59.430.263.000.1-55.057.0-02.0
24-18.5 .020-.039 480-1500 .014 .080 .195 Brass 62341-2
59.430.263.000.1-55.057.0-02.0
24-18 .020-.040 480-1700 .016 .070 .195 Brass 62044-1
59.487.114.000.1-55.008.0-02.0
AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part
mm2rebmuNLhtdiWssenkcihTAMC.aiD diloS
30-26 .010-.015 100-300 .010 .042 .080 Tin Plated Brass 63621-2
30.280.152.005.0-03.051.0-50.0
24-19 .020-.035 400-1300 .016 .070 .100 Tin Plated Brass 62194-2
45.287.114.009.0-55.006.0-62.0
24-19 .020-.035 400-1300 .016 .070 .100 Gold Plated Brass 62194-4
45.287.114.009.0-55.006.0-62.0
L
5 Serrations —
Pigtail Type
Product Facts
Serration depths are varied
within the splice to give
optimum electrical /
mechanical performance on
all wire sizes
Flat bottom of splice helps
keep magnet wires on
bottom as required during
crimping
AWG/ Wire Range Wire Range Stock Crimp Dim. Material Part
mm2rebmuNLhtdiWssenkcihTAMC.aiD diloS
20-17 .030-.045 1000-2000 .016 .100 .225 Tin Plated Brass 62670-2*1
27.545.214.051.1-08.000.1-05.0
*These splices are recommended for applications using wire size 26 AWG [0.40 mm] or smaller.
1Flat bottom.
AMPLIVAR Splice
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
50
AMPLIVAR Terminals
Products Facts
Ring tongue terminals
available for 2 to 3/8 stud
diameters
FASTON tab terminals
accept .125 [3.18], .187
[4.75] and .250 [6.35]
receptacle terminals
FASTON receptacle
terminals accept .187 [4.75]
and .250 [6.35] tab
terminals
FASTON stator receptacle
accept .250 x .032 [6.35 x
0.81] tab terminal
Pin receptacle terminals
accept .062 [1.57] and .090
[2.29] diameter pins
Applications
Motor windings
Transformers
Power supplies
Starters and alternators
AMPLIVAR magnet wire
terminals are designed to
terminate copper and/or
aluminum magnet wire.
Terminals are insulation
displacing; therefore,
magnet wires do not require
a separate prestripping
operation.
The unique wire barrel
design, with serrations and
burrs, produces a superior
metal-to-metal compression
crimp with excellent tensile
strength.
Terminals are available in a
variety of ring tongue,
FASTON straight, flag and
stator receptacles and tab
quick-disconnect style
terminals.
Direct connection to
magnet wire eliminates the
need for separate stranded
wire terminal connection to
input/output devices.
Matched with automated
application tooling allows
high production rates
for stripform terminals.
Product specifications describe the
product qualification test results
completed by TE for consideration of
product use in a specific application.
They are intended for the Design and
Product Reliability Engineer.
108-16000 — AMPLIVAR ring tongue
terminals
108-1718 — AMPLIVAR .125 blade
terminals [Type A]
114-2145 AMPLIVAR .125
Blade Terminals
114-2146 AMPLIVAR
FASTIN-FASTON
Series 187 Tab
Terminals
114-2070 AMPLIVAR
FASTON Series
250 Tab Terminals
114-2144 AMPLIVAR
FASTON Series
.250 Straight
Receptacle
Terminals
114-2152 AMPLIVAR Flag
FASTON Series
187 & 250
Receptacle
Terminal
114-2080 AMPLIVAR Pin
Receptacle
Terminals [Type A]
114-2128 AMPLIVAR Stator
Receptacle with
FASTON Mating
End
Technical Documents
Application Specifications describe requirements for using the
product in its intended application and or crimping information.
They are intended for the Packaging and Design Engineer and the
Machine Setup Person.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
51
AMPLIVAR Terminals (Continued)
Ring Tongue Terminals Wire Size Range 29–22 AWG [0.287–0.643 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
B.040-.060 .197 10 .020 Tin Plated Brass .342 .833 .662 .312 63399-1
29.718.6161.1296.815.0525.1-20.1
Wire Size Range 23–19 AWG [0.574–0.912 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
B.100-.140 .171 8.020 Tin Plated Brass .342 .833 .662 .312 60321-2
29.718.6161.1296.815.043.465.3-45.2
A.125-.165 .171 8.020 Tin Plated Brass .300 .700 .550 .230 60323-2
48.579.3187.7126.715.043.491.4-81.3
B.100-.140 .197 10 .020 Tin Plated Brass .342 .833 .662 .312 60319-2
29.718.6161.1296.815.0565.3-45.2
A.125-.165 .197 10 .020 Tin Plated Brass .300 .695 .545 .230 60325-2
48.548.3156.7126.715.0591.4-81.3
Wire Size Range 22–18 AWG [0.643–1.024 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
B.125-.165 .265 1/4 .025 Tin Plated Brass .420 .872 .662 .312 63612-1
29.718.6151.2276.0146.037.691.4-81.3
E — .145 6.025 Tin Plated Brass .290 .500 .355 .195 63649-1
59.420.97.2173.746.085.3
C — .265 1/4 .025 Tin Plated Brass .420 .702 .492 .312 62835-1
29.75.2138.7176.0146.037.6
E — .171 8.025 Brass .290 .500 .355 .195 63446-1
4.34 0.64 Tin Plated Brass 7.37 12.7 9.02 4.95 63446-2
Wire Size Range 20–16 AWG [0.813–1.29 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
A.125-.165 .171 8.020 Tin Plated Brass .300 .695 .545 .230 060322-2
48.548.3156.7126.715.043.491.4-81.3
H — — 8 .020 Brass .340 1.220 .660 .500 505071-1
7.2167.6189.0346.815.0
L — — 3/8 .020 Brass .625 .939 .627 .467 505075-1
68.1139.5158.3288.5115.0
M — — 3/8 .020 Brass .645 .950 .627 .467 505072-1
68.1139.5121.4283.6115.0
Wire Size Range 18–14 AWG [1.024–1.628 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
.100-.140 .171 8.020 Brass .342 .833 .662 .312 060320-1
29.718.6161.1296.815.043.465.3-45.2
B.100-.140 .171 8.020 Tin Plated Brass .342 .833 .662 .312 060320-2
29.718.6161.1296.815.043.465.3-45.2
.100-.140 .197 10 .020 Brass .342 .833 .662 .312 060318-1
29.718.6161.1296.815.0565.3-45.2
.080-.120 .173 8.028 Lu-Bronze1.370 .915 .730 .380 485079-1
D56.945.8142.324.917.093.450.3-30.2
.080-.120 .185 8.028 Lu-Bronze1.365 .882 .700 .380 485044-1
56.987.714.2272.917.07.450.3-30.2
1High conductivity copper-tin-zinc alloy.
A
B
C
D
E
G
.243
[6.15]
F
.243
[6.15]
Wire Range 17–13.5 AWG [1.151–1.78 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
— — 8.020 Brass .310 .692 .505 .312 63147-1
F29.738.2185.7178.715.0
— — 8.020 Tin Plated Brass .310 .692 .505 .312 63147-2*
29.738.2185.7178.715.0
*Available on request
Wire Size Range 14–12 AWG [1.628–2.05 mm] or (2) 15 AWG [1.45 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
G— — 8.025 Brass .342 .945 .750 .570 062755-1
84.4150.9100.4296.846.0
AMPLIVAR Terminals
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
52
AMPLIVAR Terminals (Continued)
Wire Range (2) 17 AWG [1.51 mm] or (2) 15 AWG [1.45 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
.150-.190
or (2) .115 .171 8.025 Tin Plated Brass .342 .827 .656 .312 60752-2
29.766.6110.1296.846.043.438.4-81.3
Bor (2) 2.92
.150-.190
or (2) .115 .197 10 .025 Tin Plated Brass .342 .827 .656 .312 61151-1
29.766.6110.1296.846.000.538.4-81.3
or (2) 2.92
Wire Range (1) 18 AWG [1.024 mm] and (1) 20.5 AWG [0.768 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
J— — 8.020 Brass .340 .955 .660 .500 505044-1
7.2167.6162.4246.815.0
Wire Range 16–13.5 AWG [1.29–1.78 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
K— — 10 .020 Brass .340 1.220 .660 .500 505079-1
7.2167.6199.0346.815.0
Wire Range 14.5 AWG [1.539 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
— — 2.025 Tin Plated Brass .240 .620 .500 .165 505036-1
N91.47.2157.511.646.0
— — 2.025 Brass .240 .620 .500 .165 505036-3
91.47.2157.511.646.0
Wire Range (2) 13 AWG [1.83 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
B.150-.190 .171 8.025 Tin Plated Brass .342 .827 .656 .312 63864-1
29.766.6100.1296.846.043.438.4-18.3
H
J
K
M
N
Stud Retaining Terminals
Alternator Eyelet Terminal
Wire Size Range 13–11 AWG [1.83–2.3 mm]
Type Insulation Hole Stud Stock Material Dimensions Part
Dia. Range Dia. Size Thk. W L E C Number
A.085-.150 .180 8.025 Brass .342 .833 .662 .312 061710-1
29.718.6161.1296.846.075.418.3-61.2
—.180 8.025 Tin Plated Brass .342 .665 .495 .312 350571-1
C29.775.2198.6196.846.075.4
—.197 10 .025 Tin Plated Brass .342 .665 .495 .312 640212-1
29.775.2198.6196.846.000.5
45°
45°
L
.388
[9.85]
.376
[9.55]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
53
AMPLIVAR Terminals
AMPLIVAR Terminals (Continued)
Type Wire Range Material Dim. Part
AWG mm2L Number
B 27-23 0.1-0.2 Tin Plated Brass .935 63484-12
23.75
24-21 0.2-0.4 Tin Plated Brass .935 61440-3†
23.75
22-16 0.3-1.4 Tin Plated Brass 1.015 62447-1
A25.78
15-13 1.6-2.6 Tin Plated Brass .935 61442-3†
23.75
15-12 1.6-3.0 Tin Plated Brass 1.015 62445-1
25.78
2Varnish resist coating.
†These part numbers are available upon special request, contact TE engineering for details.
187 Series FASTON Tabs1
Board Thickness
A = .062–.072 [1.57–1.83]
Stock Thickness
A = .020 [0.51]
B = .032 [0.81]
250 Series FASTON Tabs1
Stock Thickness
.032 [0.81]
Wire Range Material Part Quick-Change
AWG mm2Number Applicator3
14-12 2.0-3.0 Tin Plated Brass 62922-12466510-1
2Varnish resist coating.
3Quick-change applicator for AMP-O-LECTRIC machine 565435-5. For AMPOMATOR machine and other machines
not listed, contact TE.
BA
1Mates with FASTON receptacles.
See Catalog 82004.
125 Series Blade
Stock Thickness
A = .013 [0.33]
B = .020 [0.51]
Mates with power blade receptacle
terminals 61603-1, 61604-1, 770642-1
and 1217039-1
Housings
Contact TE engineering for
housing options available
.810
[20.57]
.125
[3.18]
.020
[.508]
.330
[8.38]
.940
[23.88]
.125
[3.18]
.020
[.508]
.370
[9.40]
BA
Type Magnet Wire Range Material Material Part
AWG mm2Solid Dia. CMA Thickness Number
27-20.5 0.10-0.45 .015-.030 200-850 Tin Plated Brass .013 63871-1
33.057.0-53.0
A 24-18 0.2-0.8 .020-.040 400-1600 Tin Plated Brass .013 63889-1
33.000.1-05.0
18.5-13.5 0.75-2.5 .040-.070 1500-5000 Tin Plated Brass .016 63870
14.008.1-05.0
27-20.5 0.10-0.45 .015-.030 200-850 Tin Plated Brass .013 1217072-1
33.057.0-53.0
B 24-18 0.2-0.8 .020-.040 400-1600 Tin Plated Brass .020 1217029-1
15.000.1-05.0
18.5-13.5 0.75-2.5 .040-.070 1500-5000 Tin Plated Brass .020 1217073-1
15.008.1-05.0
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
54
AMPLIVAR Terminals (Continued)
Wire Range Material Dimensions Part
AWG mm2W L E T Number
28-23.5 0.08-0.2 Tin Plated Brass .250 .580 .342 45°63136-1
6.35 14.73 8.69
25-19.5 0.16-0.6 Tin Plated Brass .250 .650 .450 30°63140-1
6.35 16.51 11.43
23-19 0.2-0.6 Tin Plated Brass .250 .225 .583 15°63165-1
6.35 5.72 14.81
250 Series FASTON
Receptacles1
Stock Thickness
.016 [0.41]
Mates with FASTON tabs.
See catalog 82004.
Magnet Wire Range Insulation Mating Material Material Part Applicator
CMA mm2Dia. Diameter Tab Thk. Thickness Number No.
24-19 0.51-0.98 .050-.080 .020 Brass .016 63623-11
567451-22
1.30-2.00 0.51 Tin Plated Brass 0.41 63623-21
23-19 or 0.60-0.98 or 610.520.001.-050.
(2) 24 or (2) 0.57 or 1.30-2.55 0.64 Brass 0.41 62069-1 567343-22
(2) 26 (2) 0.45
20-16 or 0.85-1.37 or .100-.140 or .032 Brass .016 60384-1
(2) 23 or (2) 0.63 or (2) .060 Max. [0.81] 0.41 466010-12
(2) 20 (2) 0.88 2.55-3.55 Tin Plated Brass 60384-2
20-16 0.85-1.37 .100-.140 .020 Brass .016 62080-1 466010-12
14.015.055.3-55.2
18-14 or .120-.170 or .032 .016
(2) 17 1.02-1.71 (2) .060 Max. [0.81] Tin Plated Brass 0.41 60385-2 466816-12
3.05-4.30
18-14 or 1.02-1.71 .120-.170 .020 Brass .016 63622-11466816-12
14.015.003.4-50.391 )2(
18-14 or 1.02-1.71 .120-.170 .020 Brass .016 1217835-11466816-12
14.015.003.4-50.391 )2(
1Low insertion force
2Quick-change applicator for AMP-O-LECTRIC machine 565435-5.
.690
[17.53]
.290
[7.37]
.280
[7.11]
250 Series FASTON Tabs1
(Continued)
Stock Thickness
.032 [0.81]
Mates with FASTON receptacles.
See Catalog 82004.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
55
AMPLIVAR Terminals
AMPLIVAR Terminals (Continued)
Pin Receptacles
Stock Thickness
.016 [0.41]
Type Wire Range Insulation Material Dimensions Part
AWG mm2Dia. Range W Max. L C Number
A 29-22 0.07-0.3 .040-.060 Tin Plated Brass .084 .590 .195 63506-1
59.499.4131.225.1-20.1
B 21-16 0.4-1.4 —Tin Plated .235 .660 .250 60177-2
Phos. Bronze 5.97 16.76 6.35
BA
187 Series FASTON Flag
Receptacles
Stock Thickness
.016 [0.41]
Magnet Wire Range Insulation Mating Material Material Part Applicator
CMA mm2Dia. Diameter Tab Thk. Thickness Number No.
500-960 0.56-0.79 .020-.040 .020 Tin Plated Brass .016 63942-1 566411-11
14.015.020.1-15.0
24-20 AWG 0.51-0.81 .020-.040 .032 Tin Plated Brass .016 1217624-1 566411-11
14.018.020.1-15.0
1500-2350 0.99-1.22 .020-.040 .020 Tin Plated Brass .016 63941-1 566410-11
14.015.020.1-15.0
2000-4050 1.14-1.63 .020-.040 .020 Tin Plated Brass .016 63940-1 680353-32
14.015.020.1-15.0
2000-4050 1.14-1.63 .020-.040 .032 Tin Plated Brass .016 1217417-1 680353-32
14.018.020.1-15.0
1Standard applicator for AMP-O-LECTRIC Model G splice terminator No. 356462-2.
2Quick-change applicator for AMP-O-LECTRIC Model G splice terminator No. 356462-1.
.045
[1.14] .240
[6.10] .4.35
[11.05]
.232
[5.89]
250 Series FASTON Flag
Receptacles
Stock Thickness
.018 [0.45]
Insulation
Diameter
.100-.120
2.54-3.05
.100-.120
2.54-3.05
.075-.125
1.90-3.18
.110-.150
2.79-3.81
Material
Thickness
0.0157
0.4
0.0157
0.4
0.0157
0.4
0.0157
0.4
Magnet wire range
CMA mm2 Dia.
500-1900 —
—
—
—
1000-2700
1500-4220
4000-8500
Part
Number
1742881-1
1742882-1
1742977-1
1742979-1
Mating Tab
Thk.
6.35
0.81
6.35
0.81
6.35
0.81
6.35
0.81
1Quick-change applicator for AMP-O-LECTRIC Model G splice terminator No. 356462-1.
.125
[3.16] .305
[7.75]
.530
[13.46]
.31 8
[8.09]
Applicator
No.
1855633
1855634
1855680
1855681
.070
[1.78] .305
[7.75]
.600
[15.24]
.300
[7.62]
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
56
AMPLIVAR Terminals (Continued)
Stator Terminal —
Receptacle
.250 x .032 [6.35 x 0.81]
Stator Terminal with
Receptacle .250 x .032
[6.35 x 0.81]
Plastic Cavity
Production only
according to
TE Specifications
(contact TE
engineering for details).
For design and
material selection
TE engineering
has to be contacted
before decision.
The terminal is
separated from the strip
and placed automatic-
ally into the cavity.
Wire Clamping Barrel
The magnet wire is
positioned via posts
into the AMPLIVAR
crimp barrel and fixed
inside clamping barrel.
AMPLIVAR Terminal Crimp
The application
equipment crimps the
AMPLIVAR product
connection and cuts the
extending clamping barrel
in one operation.
Additional versions
upon request.
Application tooling
for production line
integrating available
upon request.
250 Series Stator
Receptacles —
7 Serrations
.070
[1.78]
.860
[21.84]
.300
[7.62]
.305
[7.75]
Magnet Wire Range Mating Tab Stock Crimp Material Part
AWG mm2Solid Dia. CMA Thickness Thickness Width Number
27-22 0.10-0.3 .014-.026 200-700 .032 .018 .070 Tin Plated Brass 63480-1
0.35-0.66 0.81 0.44 1.77
21-15 0.4-1.6 .028-.060 800-3600 .032 .018 .110 Tin Plated Brass 62381-1
0.71-1.52 0.81 0.44 2.79
22-15.5 0.3-1.5 .053-.086 2800-7400 .032 .018 .155 Tin Plated Brass 63964-1
1.35-2.18 0.81 0.44 3.94
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
57
Cluster Blocks
Cluster Blocks
Product Facts
Connects to sealed hermetic
headers
Versions available to accept
2.29 [.090] and 3.18 [.125 ]
header pins
Impervious to many oils and
refrigerants
Insulation compatibility
Housings available to
accept standard and
reversed header p in layouts
High-performance electrical
and mechanical contact
High-impact resistant
Assemblies accept pins
from one side only to
prevent reversed polarity
High-speed application of
pin receptacle terminals
with automatic
terminating machines and
quick-change applicators for
high volume production
rates at the lowest
installed cost
Recognized under the
Component Program of
Underwriters
Laboratories Inc.,
File No. E28476
Cluster blocks feature high
impact resistance to shock
and abuse, and long-life
performance in the
presence of oils and
refrigerants. Since the
connectors accept pins
from only one side, the
danger of reversing polarity
at the time of installation is
prevented.
The one-piece housings are
molded from thermoplastic
polyester. The connector
accepts 2.29 [.090] and
3.18 [.125] diameter pin
sizes in either standard or
reverse pin layouts.
Housings accept both lead
wire and AMPLIVAR direct
connect pin receptacle
Accepts Lead wire range
18–16 AWG [0.8–1.4 mm2] and
14–12 AWG [2.0–3.0 mm2]
AMPLIVAR product versions
accept up to 3 copper or
aluminum magnet wires
without the need to remove
insulation
Housing versions available for
compressor interior and
exterior
terminals. These are
precision formed and
available on reels for
highspeed application.
High retention pin recepta-
cle terminals are available
to provide optimum
terminal retention hous-
ings.
TE features cluster blocks
that offer manufacturers of
air conditioning and
refrigeration products a
low-cost, fully insulated,
quick-connect means for
electrically connecting
sealed hermetic header
pins on compressors.
Typical Assembly
R
Pin Receptacle Terminal
(Crimped to Wire)
PRODUCT SPECIFICATIONS:
108-2008,108-5205 &108-5541
APPLICATION SPECIFICATIONS:
114-2019 & 114-5235
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
58
Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)
Housings
K
W
HL
C
W
H
KL
E
.090 ± .001
[2.29 ± 0.03]
Pin Dia.
3 Plcs.
.530
[13.46]
.229
[5.82] .459
[11.66]
Dia.
Pin Location
B, C and D
.108
[2.74]
.108
[2.74]
.090 ± .001
[2.29 ± 0.03]
Pin Dia.
4 Plcs.
.108
[2.74]
.108
[2.74]
.324
[8.23]
.683
[17.35]
.324
[8.23]
.324
[8.23]
Dia.
Pin Location
E
D
A
K
H
W
L
B
1.Interior use designates that the material can be subjected to refrigerants and lubricants often found in a compressor.
Consult TE Connectivity Product specification for additional information.
2.Flammability rating UL94 V-2
Notes: 3.Flammability rating UL94 V-0
5.Flammability rating UL94 HB
4.Flammability rating UL94 V-0. Glow Wire compliant to 750°C with No Flame per IEC 60335-1.
Type
Header Pin
Circle Dia. Dim L Dim W Dim H Dim K Part Number Notes
mm / inch mm / inch mm / inch mm / inch mm / inch
A 13.46 22.45 21.08 14.23 N/A A, B & C 1969357-1
2 Position with Standoff [.530] [.884] [.830] [.560]
B
31.50 18.05 8.15 21.35 A, B & C 360050-1
3 Position
[1.240] [.710] [.320] [.840]
Center Forward
31.00 17.65 6.60 20.85 A, B & C 521078-1
[1.220] [.695] [.260] [.820]
30.48 17.65 7.87 20.40 A, B & C 1380145-1 2
[1.200] [.695] [.310] [.803]
30.48 17.65 7.87 20.40 A, B & C 1380145-2 3
[1.200] [.695] [.310] [.803]
C31.10 20.55 8.15 21.35 A, B & C 360033-1
3 Position [1.225] [.810] [.320] [.840]
Center Back 30.50 17.65 7.85 20.40 A, B & C 281006-4
[1.200] [.695] [.310] [.805]
30.50 17.70 7.90 20.40 A, B & C 880631-5 2
[1.200] [.697] [.311] [.805]
30.50 17.70 7.80 20.40 A, B & C 1955415-1 4
[1.200] [.697] [.307] [.805]
D
31.60 22.70 9.30 21.50 D & E 171370-3
3 Position
[1.244] [.893] [.366] [.846]
Center Back Extra Wide
31.60 22.70 9.30 21.50 D & E 171370-5 3
[1.244] [.893] [.366] [.846]
E 17.35 37.85 22.85 9.00 21.45 A, B & C 1217262-1
4 Position [.683] [1.490] [.900] [.355] [.845]
PBT
Interior
PBT Filled
Interior
PBT Filled
Exterior
Material /
Use¹
Accepts
Receptacle
Style
PBT
Interior
PBT
Interior
PA6+GF
Exterior
PBT
Exterior
PBT
Interior
PBT
Exterior
13.46
[.530]
13.46
[.530]
13.46
[.530]
PBT
Interior
PBT
Interior
PBT
Exterior
30.48 17.65 9.70 20.40 A, B & C 2232327-1 3
[1.200] [.695] [.382] [.803]
30.48 17.65 9.70 20.40 A, B & C 2232327-2
[1.200] [.695] [.382] [.803]
PBT
Exterior
PA6+GF
Exterior
30.48 17.65 9.70 20.40 A, B & C 2232326-1 3
[1.200] [.695] [.382] [.803]
30.48 17.65 9.70 20.40 A, B & C 2232326-2
[1.200] [.695] [.382] [.803]
30.80 17.80 7.40 20.40 A, B & C 235280-1
[1.21] [.701] [.0291] [.803]
PBT
Exterior
PBT
Exterior
PA6+GF
Exterior
4
4
Pin Location
A
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
4
PA6+GF
Exterior
31.60 22.70 9.30 21.50 D & E 171370-6
[1.244] [.893] [.366] [.846]
28.10 22.70 7.60 18.10 F2825082-1 5
[1.110] [.893] [.299] [.712]
28.10 22.70 7.60 18.10
[1.110] [.893] [.299] [.712]
PBT Filled
Exterior
4
PBT Filled
Exterior F2825082-2
Economy Models
59
Cluster Blocks
Cluster Blocks 2.29 [.090] Pin Size (Lead Wire and Direct Connect)
Pin Receptacles
.670
[17.02]
.313
[7.95]
.180
[4.57]
.115
[2.92]
A
Lead Wire
Standard
Retention
C
Lead Wire
Standard
Retention
.670
[17.02]
.313
[7.95]
.180
[4.57]
.115
[2.92]
B
Lead Wire
High
Retention
ED
Lead Wire
Standard Retention
Lead Wire
Standard Retention
Magnet Wire
Size Crimp Width Insulation Dia Crimp Width Part Number Notes
mm / inch mm / inch mm / inch
A2.03 1.30 - 2.40 3.05 1599105-1
Lead Wire 0.080 .051 - .095 0.120
Standard Retention 2.79 1.50 - 2.50 3.56 62131-3
0.110 .060 - .100 0.140
2.79 2.30 - 4.30 4.57 63448-1
0.110 .090 - .170 0.180
B2.54 2.00 - 3.80 3.30 1217264-1
Lead Wire 0.100 .080 - .150 0.130
High Retention
0.26-0.77 2.270 1.50 - 2.55 3.560 1742981-1
[400 - 1600] 0.090 0.06 - .100 0.140
C2.79 1.90 - 3.20 3.94 1742964-1 3
AMPLIVAR Direct Connect 0.110 .075 - .125 0.155
High Retention Product
D2,29 2.00 - 3.40 3.81 170063-2 2
Lead Wire 0.090 .080 - .134 0.150
Oval Contact
E1.78 Tin Plated Phos 1123655-1 2, 4
AMPLIVAR Short Barrel 0.070 .035 - .079
0.90 - 2.00
0.130
3.3
Oval Contact 2.79 2.00 - 2.90 3.81 353937-1 2, 4
0.110 .080 - .114 0.150
Tin Plated Phos
Tin Plated Phos
0.77 - 2.13
[1600 - 4200]
0.11 - 0.73
[225 - 1445]
Tin Plated Phos
Material
Tin Plated Phos
Bronze¹
Bronze¹
Bronze¹
Bronze¹
Bronze¹
Bronze¹
Bronze¹
Bronze¹
Bronze¹
0.30 - .75
[22 - 18]
0.80 - 1.3
[18 - 16]
Tin Plated Phos
Tin Plated Phos
Tin Plated Phos
0.50 - 1.25
[20 - 16]
0.77 - 2.43
[1600 - 4800]
0.30 - 2.08
[22 - 14]
Tin Plated Phos
Type Lead Wire Size
mm² / AWG mm² / CMA
1.May contain an equivalent copper alloy.Notes:
2.Requires extra wide type D housing.
3.Connects up to 3 Copper or aluminum magnet wires without stripping insulation.
4.Connects up to 2 copper magnets without stripping insulation.
F
2,29 2.00 - 3.40 3.81 2825083-1 5
Lead Wire
0.090 .080 - .134 0.150
Oval Contact
Economy Model
Tin Plated Phos
Bronze¹
0.50 - 1.25
[20 - 16]
1.May contain an equivalent copper alloy.Notes:
2.Requires extra wide type D housing.
5.Requires extra wide type D, Economy Model housing.
3.Connects up to 3 Copper or aluminum magnet wires without stripping insulation.
4.Connects up to 2 copper magnets without stripping insulation.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
F
Lead Wire
Standard Retention
Economy Model
.180
[4.57]
.083
[2.12]
.590
[15.0]
.276
[7.0]
60
Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect)
Housings
.125 ± .001
[3.18 ± 0.03]
Pin Dia.
3 Plcs.
.530
[13.46]
.229
[5.82] .459
[11.66]
Dia.
Pin Location
A and B
.125 ± .001
[3.18 ± 0.03]
Pin Dia.
3 Plcs.
.687
[17.45]
.297
[7.55]
.595
[15.12]
Dia.
Pin Location
C and D
.125 ± .001
[3.18 ± 0.03]
Pin Dia.
3 Plcs.
.815
[20.70]
.353
[8.96]
.706
[17.92]
Dia.
Pin Location
E
C
W
L
K
H
W
H
K
L
DE
H
L
K
W
W
K
L
H
A
B
H
L
K
W
Type
Header Pin
Circle Dia. Dim L Dim W Dim H Dim K Part Number
mm / inch mm / inch mm / inch mm / inch mm / inch
A44.60 19.45 11.95 31.17 A, B, C & D 360052-1
3 Position [1.755] [0.765] [0.470] [1.227]
Center Forward 44.60 19.45 13.35 31.17 A, B, C & D 1217181-1
[1.755] [0.765] [.525] [1.227]
B
44.60 19.45 11.95 31.10 A, B, C & D 360051-1
3 Position [1.755] [0.765] [0.470] [1.225]
Center Back 47.25 19.45 13.35 31.10 A, B, C & D 1217200-1
[1.860] [.765] [.525] [1.225]
C40.50 22.75 9.65 27.45 A, B, C & D 520995-1
3 Position [1.595] [.895] [.380] [1.080]
Center Forward 43.95 22.75 15.60 27.45 A, B, C & D 1217186-1
[1.730] [.895] [.615] [1.080]
D47.00 22.75 15.60 31.10 A, B, C & D 1217187-1
3 Position [1.850] [.895] [.615] [1.225]
Center Back
E50.15 25.80 15.00 26.65 A, B, C & D 1217261-1
3 Position [1.975] [1.015] [.590] 1.05
Center Forward
17.45
[.687]
17.45
[.687]
20.70
[.815]
PBT
Interior
PBT
Interior
PBT
Interior
PBT
Interior
PBT
Interior
Material /
Use’
Accepts
Receptacle Style
PBT
Interior
PBT
Interior
PBT
Interior
13.46
[.530]
13.46
[.530]
1.Interior use designates that the material can be subjected to refrigerants and lubricants often found in a compressor.
Consult TE Connectivity product specification for additional information.
Notes:
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
61
Cluster Blocks 3.18 [.125] Pin Size (Lead Wire and Direct Connect) (Continued)
C
AMPLIVAR Direct Connect Contact
D
AMPLIVAR Direct Connect Contact
A
Lead Wire
.240
[6.1]
.400
[10.16]
.870
[22.1]
.160
[4.06]
.240
[6.1]
.400
[10.16]
.870
[22.1]
.160
[4.06]
B
Lead Wire
Pin Receptacles
.805
[20.45]
.400
[10.16]
.160
[4.06]
.240
[6.10]
.805
[20.45]
.400
[10.16]
.160
[4.06]
.240
[6.10]
Type Lead Wire Size Magnet Wire
Size
mm² / CMA
Crimp Width Insulation Dia Crimp Width
Part Number Notes
mm / inch mm / inch mm / inch
A2.79 2.30 - 3.30 3.94 62244-3 2
Lead Wire 0.110 .090 - .130 0.155
Standard Retention 2.0 - 6.0 3.56 3.30 - 4.30 4.57 62243-3 2
14 - 10 0.140 .130 - .170 0.180
B
2.29 2.79 or 2x2.29 Max 3.56 1742657-1 2
Lead Wire
0.090 .110 or 2x.090 Max 0.140
High Retention
2.79 2.30 - 3.30 3.94 1217176-1 2
0.110 .090 - .130 0.155
3.56 3.30 - 4.30 4.57 1217175-1 2
0.140 .130 - .170 0.180
C
0.20 - 0.81 2.27 1.50 - 2.55 3.56 63453-1 2, 4
AMPLIVAR Direct Connect
400 - 1600 0.090 .060 - .100 0.140
Standard Retention
0.76 - 2.13 2.79 1.90 - 3.20 3.94 63454-1 2, 4
1500 - 4200 0.110 .075 - .125 0.155
2.00 - 4.30 3.56 2.30 - 4.30 4.32 63455-1 2, 4
4000 - 8500 0.140 .090 - .170 0.170
D
0.20 - 0.81 2.27 1.50 - 2.55 3.56 1217172-1 2, 4
AMPLIVAR Direct Connect
400 - 1600 0.090 .060 - .100 0.140
High Retention
0.76 - 2.13 2.79 1.90 - 3.20 3.94 1217174-1 2, 4
1500 - 4200 0.110 .075 - .125 0.155
2.00 - 4.30 3.56 2.30 - 4.30 4.32 1217173-1 2, 4
4000 - 8500 0.140 .090 - .170 0.170
2.0 - 6.0
[14 - 10]
Material
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
Tin Plated
Phos Bronze¹
0.75 - 1.5
[18 - 16]
0.32-0.82 or 2x0.32
[22-18 or 2x22]
0.75 - 1.5
[18 - 16]
mm² / AWG
2.Receptacle must be contained in a housing listed on the previous page for proper performance.
3.Stand-alone receptacle can be used with or without a housing.
4.Connects up to 3 copper or aluminum magnet wires without removing the insulation.
1.Material shown is for reference only. May contain an equivalent copper alloy.Notes:
Cluster Blocks
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
62
MTM Crimpband Splices
Product Facts
Made from a continuous coil
of ribbon connector
material
Magnet wires MTM
Crimpband splices have
machine-piercing serrations
designed for displacing
magnet wire insulation.
Available in brass, tin-
plated brass, and copper-
nickel alloy material
Make parallel or pigtail
connections on same
machine
100% of Crimpband
material is used in scrap
free terminations
Crimpband material coupled
with appropriate toolsets
accommodate specific
CMA ranges
Produced in TE
equipment on your
production floor
Meets UL 486C crimp
tensile requirements
TE features the MTM
Crimpband system that is
comprised of two key
features: the semi-
automatic termination
machine and a reel of MTM
Crimpband material.
In a one-step crimping
operation, the machine
feeds, cuts, forms and
crimps the material to
provide a low-cost, high
reliability crimp connection.
The MTM Crimpband
splices are formed during
the crimping process from
machined longitudinal
grooved material that pierces
magnet wire varnish film
insulation during crimping.
MTM Crimpband splices
are specifically designed to
terminate magnet wire to
itself or in combination with
standard solid or stranded
lead wire.
Three magnet wires
maximum can be
terminated together with
stranded lead wire in one
splice.
TE provides a wide range of
toolset types and Crimpband
splices to meet various
production requirements.
Depending on your
specific application, MTM
Crimpband splices are
available in 7, 9, 11 and 13
serration versions for
terminations in the 400 to
13,000 CMA range.
When aluminum magnet wire
is used, MTM Crimpband
splices must be tin plated.
Applications
Motors windings and
connections
Coil connections
Transformer windings and
connections
Lighting ballasts
Power supplies
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Cut
Formed
Crimped
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
63
Crimpband
MTM Crimpband Splices (Continued)
Feed (Magnet Wire
Connector Material)
Machine feeds strip until
the strip hits the wire stop.
Shear (Blank Length)
The strip is cut by the
cutter block former bar
insert tooling.
Bend (Crimp Formed)
The former bar drives the
cut strip over the anvil,
bending the cut strip into
an upside down “U”.
Wire (Placement)
In pigtail and parallel
(Thru) splices magnet
wires must be placed on
top of the lead wire.
Crimp (Crimp Formed)
The anvil retracts as the
driver takes the formed
strip down into the
clincher.
MTM Crimpband
Interconnection System
How the System Operates
W
W
Blank
Length
D
TSerrations
Burrs
Lead Wire
Magnet Wires
on top
A
A
Section A-A
Connector Specification Code
See Figure 1 and/or Legend below
Machine B.L. Dim. W Dim. T Dim. Material
Basis Tooling Connector Material Finish Code
Size Width Thickness
L 092 6R 20 T B
Splice No.
Example: L 092 6R 20 T B
Legend
Machine Basis
L P G*
Leased Purchase General
* Customer has their own Tooling
Tooling Blank Length
Size Code B/L (Nom.)
032 .167
032/036 .228
036 .224
045 .246
051 .267
061 .292
061/076 .324
076 .339
076/092 .361
092 .379
092/125 .413
125 .446
125/160 .485
125/165 .506
165 .546
Note: For B/L above, .546 consult
TE for tooling size code.
Connector Width Code W
4R 5 Serrations .138
6R 7 Serrations .154
8R 9 Serrations .194
10R 11 Serrations .234
Material T±.002 D
Thickness Dim. Serration
Code Depth
12 .012 .005
14 .014 .005
16 .016 .007
20 .020 .007
25 .025 .007
UL486C Pull Out
Wire Size Force Requirements
AWG Underwriters
Laboratory (lbs.)
26 3
24 5
22 8
20 10
18 10
16 15
14 25
12 35
10 40
Notes: To insure that the proper Crimpband splice is chosen, TE recommends
the following:
1. Submit 10 samples of wire combinations and/or components to be
crimped with any special requirements to your TE sales
representative.
2. Pull-out force and/or millivolt drop tests will be performed to insure
that the proper Crimpband material, toolset and crimp heights are
recommended.
3. Tooling and testing will be documented on a Material & Tooling
Sheet (M & T sheet).
4. Crimpband material quotes, tooling quotes and samples will be
submitted to the customer.
Material Material/Finish
Code
B CDA 260 Brass
ACDA 725 Copper/
Nickel Alloy
TB Pre-Tin over
CDA 260 Brass
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
64
MTM Crimpband Splices (Continued)
11 Serrations
9 Serrations
T
W
T
W
AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
24-20 .020-.033 400-1100 .016 .194 Tin Plated 032/036 1601794-1†P032/
BT61R8630ssarB39.414.048.0-15.005.0-02.0
201∕2-16 .030-.051 900-2600 .018 .194 Tin Plated 061 1601607-1†L0618R16TB
0.45-1.30 0.76-1.29 0.46 4.93 Brass
201∕2-16 .030-.051 900-2600 .018 .194 Brass 061 1601608-1 L0618R20B
0.45-1.30 0.76-1.29 0.46 4.93
201∕2-16 .030-.051 900-2600 .018 .194 Tin Plated 061 1601814-1†P0618R20TB
0.45-1.30 0.76-1.29 0.46 4.93 Brass
18-14 .040-.063 1600-4000 .016 .194 Tin Plated 076 1601824-1 P0768R16TB
0.80-2.00 1.02-1.60 0.41 4.93 Brass
18-14 .040-.063 1600-4000 .020 .194 Tin Plated 076 1601857-1 PO768R20TB
0.80-2.00 1.02-1.60 0.51 4.93 Brass
18-14 .040-.063 1800-4600 .020 .194 Brass 076/092 1601823-1 P076/
B02R829039.415.006.1-20.100.2-08.0
18-14 .040-.063 1800-4600 .020 .194 Tin Plated 076/092 1601639-1 L076/
BT02R8290ssarB39.415.006.1-20.100.2-08.0
16-12 .051-.078 2600-6100 .020 .194 Brass 092/125 1601833-1 P092/
B02R852139.415.089.1-92.164.3-03.1
16-12 .051-.078 2600-6100 .020 .194 Tin Plated 092/125 1601677-1 L092/
BT02R8521ssarB39.415.089.1-92.164.3-03.1
16-12 .051-.078 2600-6100 .025 .194 Brass 092/125 1601678-1†L092/
B52R852139.446.089.1-92.164.3-03.1
16-12 .051-.078 2600-6100 .025 .194 Tin Plated 092/125 1601835-1†P092/
BT52R8521ssarB39.446.089.1-92.164.3-03.1
151∕2-12 .055-.082 3000-6750 .016 .194 Brass 125 1601717-1†L1258R16B
1.54-3.46 1.40-2.10 0.41 4.93
151∕2-12 .055-.082 3000-6750 .016 .194 Tin Plated 125 1601718-1 L1258R16TB
1.54-3.46 1.40-2.10 0.41 4.93 Brass
151∕2-12 .055-.082 3000-6750 .020 .194 Brass 125 1601846-1 P1258R20B
1.54-3.46 1.40-2.10 0.51 4.93
151∕2-12 .055-.082 3000-6750 .025 .194 Brass 125 1601719-1 L1258R25B
1.54-3.46 1.40-2.10 0.64 4.93
141∕2-111∕2.059-.087 3500-7500 .025 .194 Brass 125/165 1601706-1 L125/
B52R856139.446.012.2-05.100.4-08.1
141∕2-111∕2.059-.087 3500-7500 .025 .194 Tin Plated 125/165 1601707-1 L125/
BT52R8561ssarB39.446.012.2-05.100.4-08.1
14-11 .063-.092 4000-8500 .025 .194 Tin Plated 165 1601750-1†L1658R25TB
2.00-4.20 1.60-2.34 0.64 4.93 Brass
111∕2-9 .084-.114 7000-13000 .025 .194 Tin Plated 200/202 1601761-1 L200/
BT52R8202ssarB39.446.009.2-31.205.6-00.4
†These part numbers are available upon special request; contact TE engineering for details.
AWG/ Wire Range CMA Stock Mat’l Material Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
141∕2-111∕2.059-.087 3500-7500 .025 .234 Brass 125/165 1601842-1 P125/
B52R0156149.546.012.2-05.100.4-08.1
141∕2-111∕2.059-.087 3500-7500 .025 .234 Tin Plated 125/165 1601705-1 L125/
BT52R01561ssarB49.546.012.2-05.100.4-08.1
131∕2-101∕2.071-.097 4500-9500 .025 .234 Brass 165/200 1601847-1 P165/
B52R0100249.546.064.2-07.105.4-45.2
131∕2-101∕2.071-.097 4500-9500 .025 .234 Tin Plated 165/200 1601848-1 P165/
BT52R01002ssarB49.546.064.2-07.105.4-45.2
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
65
Crimpband
MTM Crimpband Splices (Continued)
7 Serrations
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
271∕2-21 .013-.028 170-800 .012 .154 Brass 032 1601800-1 P0326R12BUF1
0.09-0.40 0.33-0.71 0.30 3.91
24-20 .020-.033 400-1100 .012 .154 Brass 032/036 1601539-1 L032/
B21R663019.303.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .012 .154 Cu Ni 032/036 1601538-1 L032/
FUA21R663019.303.048.0-15.005.0-02.0 1
24-20 .020-.033 400-1100 .016 .154 Brass 032/036 1601540-1 L032/
B61R663019.314.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .016 .154 Tin Plated 032/036 1601793-1 P032/
BT61R6630ssarB19.314.048.0-15.005.0-02.0
22-19 .024-.036 600-1300 .016 .154 Brass 045 1601559-1 L0456R16B
0.38-0.60 0.70-0.91 0.41 3.91
22-19 .024-.036 600-1300 .020 .154 Brass 045 1601560-1†L0456R20B
0.38-0.60 0.70-0.91 0.51 3.91
201∕2-16 .030-.051 900-2600 .016 .154 Brass 061 1601604-1 L0616R16B
0.45-1.30 0.76-1.29 0.41 3.91
201∕2-16 .030-.051 900-2600 .016 .154 Tin Plated 061 1601606-1 L0616R16TB
0.45-1.30 0.76-1.29 0.41 3.91 Brass
18-14 .040-.063 1600-4000 .016 .154 Brass 076 1601644-1 L0766R16B
0.80-2.00 1.02-1.60 0.41 3.91
18-14 .040-.063 1600-4000 .016 .154 Tin Plated 076 1601646-1†L0766R16TB
0.80-2.00 1.02-1.60 0.41 3.91 Brass
18-14 .040-.063 1600-4000 .020 .154 Brass 076 1601647-1†L0766R20B
0.80-2.00 1.02-1.60 0.51 3.91
171∕2-131∕2.042-.068 1800-4600 .016 .154 Brass 076/092 1601637-1 L076/
XB61R629019.314.008.1-70.145.2-59.0
161∕2-13 .047-.072 2200-5200 .016 .154 Tin Plated 092 1601683-1 L0926R16TB
1.10-2.60 1.19-1.83 0.41 3.91 Brass
16-12 .051-.078 2600-6100 .016 .154 Tin Plated 092/125 1601675-1 L092/
BT61R6521ssarB19.314.089.1-92.164.3-03.1
16-12 .051-.078 2600-6100 .020 .154 Brass 092/125 1601832-1 P092/
B02R652119.315.089.1-92.164.3-03.1
151∕2-12 .055-.082 3000-6750 .012 .154 Brass 125 1601844-1 P1256R12B
1.54-3.46 1.40-2.10 0.30 3.91
151∕2-12 .055-.082 3000-6750 .016 .154 Brass 125 1601845-1 P1256R16B
1.54-3.46 1.40-2.10 0.41 3.91
151∕2-12 .055-.082 3000-6750 .016 .154 Tin Plated 125 1601716-1†L1256R16TB
1.54-3.46 1.40-2.10 0.41 3.91 Brass
1UF designates Ultra-Fine serrations which are recommended for applications using wire size 28 AWG [0.32 mm]
or smaller.
†These part numbers are available upon special request; contact TE engineering for details.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
66
RTM Crimpband Splices
Product Facts
Made from a continuous coil
of “Ribbon Connector”
material
RTM Crimpband have
grooved serrations for
improved axial retention.
Available in brass, tin-plate d
brass and copper-nickel
alloy (CA725) materia l
Make parallel or pigtail
connections on same
machine
Used for electrical and non-
electrical connections.
100% of RTM Crimpband
material is used in scrap
free terminations
Crimpband material coupled
with appropriate toolsets
accommodate specific CMA
ranges
Produced in TE equipment
on your production floor
Meets UL 486C crimp
tensile requirements
TE features the RTM
Crimpband system that is
comprised of two key
features: the semi-
automatic termination
machine and a reel of RTM
Crimpband material.
In a one-step crimping
operation, the machine
feeds, cuts, forms and
crimps the material to
provide a low-cost, high
reliability crimp connection.
The RTM Crimpband
splices are formed during
the crimping process from
milled longitudinal groove
material that produce rolled,
rounded serrations.
They are designed to
terminate pre-stripped
stranded and solid wire
conductors together as well
as wire conductors to switch
tabs, resistors, printed
circuit board, flex circuit and
light bulb LED and glass
reed switch assemblies, etc.
The flexibility of the RTM
Crimpband system provides
opportunity for use in
custom applications for
either electrical and / or
mechanical connections.
TE provides a wide range of
toolset types and crimpband
splices to meet various
production requirements.
Depending on your specific
application, RTM Crimpband
splices are available in 3, 6,
7, 8, 9, 10 14 and 20 ridge
serration versions for
terminations in the 170 to
13,000 CMA range.
Applications
Stranded and solid wire-to-
wire connections
Light bulb LED assembly
Switch lead assembly
Resistor lead assembly
Printed circuit board lead
assembly
Flex-film lead assembly
Glass reed switch lead
assembly
Cut
Formed
Crimped
Mod I Mod III
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
67
Crimpband
RTM Crimpband Splices (Continued)
Feed (Ribbon
Connector Material)
Machine feeds strip until
the strip hits the wire stop.
Shear (Blank Length)
The strip is cut by the
cutter block former bar
insert tooling.
Bend (Crimp Formed)
The former bar drives the
cut strip over the anvil,
bending the cut strip into
an upside down “U”.
Wire (Placement)
Pigtail and parallel (Thru)
splice terminations are
made on the same
machine.
Crimp (Crimp Formed)
The anvil retracts as the
driver takes the formed
strip down into the
clincher.
RTM Crimpband
Interconnection System
How the System Operates
Legend
Machine Basis
L P
Leased Purchase
Tooling Blank Length
Size Code B/L (Nom.)
032 .167
032/036 .228
036 .224
045 .246
051 .267
061 .292
061/076 .324
076 .339
076/092 .361
092 .379
092/125 .413
125 .446
125/160 .485
125/165 .506
165 .546
Note: For B/L above, .546 consult
factory for tooling size code
Connector WN
Width Dim. No. of
Code Ridges
B .076 3
C .138 6
D .154 7
E .185 8
F .216 9
G .234 10
H .247 10
L .086 3
M .330 14
N .500 20
P .114 5
Material T±.002
Thickness Dim.
Code
12 .012
16 .016
18 .018
20 .020
22 .022
24 .024
25 .025
Material Material/Finish
Code
B CDA 260 Brass
ACDA 725 Copper/
Nickel Alloy
TB Pre-Tin over
CDA 260 Brass
TCRS 1010 Cold Rolled
Steel, Tin Plated
SS 301 or 302
Stainless Steel
ST Stainless Steel,
Tin Plated
UL486C Pull Out
Wire Size Force Requirements
AWG Underwriters
Laboratory (lbs.)
26 3
24 5
22 8
20 10
18 10
16 15
14 25
12 35
10 40
Notes: To insure that the proper Crimpband splice is chosen, TE recommends
the following:
1. Submit 10 samples of wire combinations and/or components to be
crimped with any special requirements to your TE sales
representative.
2. Pull-out force and/or millivolt drop tests will be performed to insure
that the proper Crimpband material, toolset and crimp heights are
recommended.
3. Tooling and testing will be documented on a Material & Tooling
Sheet (M & T sheet).
4. Crimpband material quotes, tooling quotes and samples will be
submitted to the customer.
W
W
Blank
Length
TRidges
Lead Wires
A
A
Section A-A
Connector Specification Code
See Figure 1 and/or Legend below
Machine B.L. Dim. W Dim. T Dim.
Basis Tooling Connector Material Material
Size Width Thickness
L 092 F 20 TCRS
Splice No.
Example: L 092 F 20 TCRS
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
68
RTM Crimpband Splices (Continued)
20 Ridges
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
111∕2-9 .084-.114 7000-13000 .020 .500 Tin Plated 200/202 1601771-1 L200/202N20TB
4.00-6.50 2.13-2.90 0.51 12.70 Brass
14 Ridges
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
22-19 .024-.036 600-1300 .012 .330 Cu Ni 045 1601577-1†L045M12A
0.38-0.60 0.61-0.91 0.30 8.38
22-19 .024-.036 600-1300 .012 .330 Brass 045 1601578-1 L045M12B
0.38-0.60 0.61-0.91 0.30 8.38
†These part numbers are available upon special request; contact TE engineering for details.
10 Ridges
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
22-19 .024-.036 600-1300 .012 .234 Brass 045 1601575-1 L045G12B
0.38-0.60 0.61-0.91 0.30 5.94
21-181∕2.028-.039 800-1500 .016 .234 Cu Ni 051 1601593-1†L051G16A
0.40-0.75 0.71-0.99 0.41 5.94
201∕2-16 .030-.051 900-2600 .012 .234 Brass 061 1601632-1†L061G12B
0.45-1.30 0.76-1.29 0.30 5.94
201∕2-16 .030-.051 900-2600 .020 .234 Brass 061 1601633-1 L061G20B
0.45-1.30 0.76-1.29 0.51 5.94
111∕2-9 .084-.114 7000-13000 .020 .234 Brass 200/202 1601853-1 P200/
B02G20249.515.009.2-31.205.6-00.4
111∕2-9 .084-.114 7000-13000 .025 .234 Brass 200/202 1601769-1 L200/
XB52G20249.546.009.2-31.205.6-00.4
†These part numbers are available upon special request; contact TE engineering for details.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
69
Crimpband
RTM Crimpband Splices (Continued)
9 Ridges
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
22-19 .024-.036 600-1300 .012 .216 Stainless 045 1601807-1 P045F12SS
0.38-0.60 0.61-0.91 0.30 5.49 Steel
201∕2-16 .030-.051 900-2600 .012 .216 Stainless 061 1601520-1 G061F12SS
0.45-1.30 0.76-1.29 0.30 5.49 Steel
8 Ridges
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
24-20 .020-.033 400-1100 .012 .185 Cu Ni 032/036 1601553-1 L032/
A21E63007.403.048.0-15.005.0-02.0
18-14 .040-.063 1600-4000 .018 .185 Tin Plated 076 1601669-1 L076E18TCRS
0.80-2.00 1.02-1.60 0.46 4.70 CRS
111∕2-9 .084-.114 7000-13000 .024 .185 Brass 200/202 1601768-1 L200/
B42E20207.416.009.2-31.205.6-00.4
7 Ridges
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
24-20 .020-.033 400-1100 .012 .154 Brass 032/036 1601550-1 L032/
B21D63019.303.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .016 .154 Cu Ni 032/036 1601551-1 L032/
A61D63019.314.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .016 .154 Brass 032/036 1601797-1 P032/
B61D63019.314.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .016 .154 Tin Plated 032/036 1601798-1 P032/
BT61D630ssarB19.314.048.0-15.005.0-02.0
22-19 .024-.036 600-1300 .012 .154 Brass 045 1601572-1 L045D12B
0.38-0.60 0.61-0.91 0.30 3.91
22-19 .024-.036 600-1300 .016 .154 Cu Ni 045 1601573-1 L045D16A
0.38-0.60 0.61-0.91 0.41 3.91
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
70
RTM Crimpband Splices (Continued)
7 Ridges (Continued)
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
22-19 .024-.036 600-1300 .016 .154 Brass 045 1601507-1†G045D16B
0.38-0.60 0.61-0.91 0.41 3.91
21-181∕2.028-.039 800-1500 .012 .154 Brass 051 1601587-1 L051D12B
0.40-0.75 0.71-0.99 0.30 3.91
21-181∕2.028-.039 800-1500 .016 .154 Brass 051 1601588-1 L051D16B
0.40-0.75 0.71-0.99 0.41 3.91
21-181∕2.028-.039 800-1500 .020 .154 Nickel Plated 051 1601591-1 L051D20NPS
0.40-0.75 0.71-0.99 0.51 3.91 Steel
21-181∕2.028-.039 800-1500 .020 .154 Tin Plated 051 1601811-1†P051D20TCRS
0.40-0.75 0.71-0.99 0.51 3.91 CRS
201∕2-16 .030-.051 900-2600 .012 .154 Cu Ni 061 1601818-1†P061D12A
0.45-1.30 0.76-1.29 0.30 3.91
201∕2-16 .030-.051 900-2600 .012 .154 Brass 061 1601620-1†L061D12B
0.45-1.30 0.76-1.29 0.30 3.91
201∕2-16 .030-.051 900-2600 .012 .154 Tin Plated 061 1601514-1†G061D12TB
0.45-1.30 0.76-1.29 0.30 3.91 Brass
201∕2-16 .030-.051 900-2600 .016 .154 Cu Ni 061 1601819-1 P061D16A
0.45-1.30 0.76-1.29 0.41 3.91
201∕2-16 .030-.051 900-2600 .016 .154 Brass 061 1601820-1 P061D16B
0.45-1.30 0.76-1.29 0.41 3.91
201∕2-16 .030-.051 900-2600 .016 .154 Tin Plated 061 1601623-1 L061D16TB
0.45-1.30 0.76-1.29 0.41 3.91 Brass
201∕2-16 .030-.051 900-2600 .018 .154 Brass 061 1601625-1 L061D18B
0.45-1.30 0.76-1.29 0.46 3.91
201∕2-16 .030-.051 900-2600 .018 .154 Tin Plated 061 1601628-1 L061D18TB
0.45-1.30 0.76-1.29 0.46 3.91 Brass
201∕2-16 .030-.051 900-2600 .020 .154 Cu Ni 061 1601629-1 L061D20A
0.45-1.30 0.76-1.29 0.51 3.91
201∕2-16 .030-.051 900-2600 .020 .154 Brass 061 1601630-1 L061D20B
0.45-1.30 0.76-1.29 0.51 3.91
201∕2-16 .030-.051 900-2600 .020 .154 Tin Plated 061 1601631-1 L061D20TBX
0.45-1.30 0.76-1.29 0.51 3.91 Brass
20-15 .033-.057 1100-3200 .016 .154 Brass 061/076 1601601-1 L061/076D16B
0.60-1.60 0.84-1.45 0.41 3.91
191∕2-141∕2.035-.061 1200-3700 .016 .154 Brass 061/092 1601603-1 L061/092D16B
0.60-1.80 0.89-1.54 0.41 3.91
18-14 .040-.063 1600-4000 .012 .154 Cu Ni 076 1601828-1 P076D12A
0.80-2.00 1.02-1.60 0.30 3.91
18-14 .040-.063 1600-4000 .012 .154 Brass 076 1601655-1†L076D12B
0.80-2.00 1.02-1.60 0.30 3.91
18-14 .040-.063 1600-4000 .016 .154 Cu Ni 076 1601656-1 L076D16A
0.80-2.00 1.02-1.60 0.41 3.91
18-14 .040-.063 1600-4000 .016 .154 Brass 076 1601829-1 P076D16B
0.80-2.00 1.02-1.60 0.41 3.91
18-14 .040-.063 1600-4000 .016 .154 Tin Plated 076 1601658-1 L076D16TB
0.80-2.00 1.02-1.60 0.41 3.91 Brass
18-14 .040-.063 1600-4000 .018 .154 Cu Ni 076 1601660-1 L076D18AX
0.80-2.00 1.02-1.60 0.46 3.91
18-14 .040-.063 1600-4000 .018 .154 Brass 076 1601661-1 L076D18B
0.80-2.00 1.02-1.60 0.46 3.91
18-14 .040-.063 1600-4000 .018 .154 Tin Plated 076 1601664-1 L076D18TB
0.80-2.00 1.02-1.60 0.46 3.91 Brass
18-14 .040-.063 1600-4000 .020 .154 Brass 076 1601665-1 L076D20B
0.80-2.00 1.02-1.60 0.51 3.91
18-14 .040-.063 1600-4000 .020 .154 076 1601667-1 L076D20TCRS
0.80-2.00 1.02-1.60 0.51 3.91
18-14 .040-.063 1600-4000 .024 .154 Brass 076 1601668-1 L076D24B
0.80-2.00 1.02-1.60 0.61 3.91
†These part numbers are available upon special request; contact TE engineering for details.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
71
Crimpband
RTM Crimpband Splices (Continued)
7 Ridges (Continued)
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
171∕2-13 .042-.068 1800-4600 .016 .154 Brass 076/092 1601642-1 L076/
XB61D29019.314.008.1-70.145.2-59.0
161∕2-13 .047-.072 2200-5200 .016 .154 Cu Ni 092 1601689-1 L092D16ASP
1.10-2.60 1.19-1.83 0.41 3.91
161∕2-13 .047-.072 2200-5200 .016 .154 Brass 092 1601691-1 L092D16B
1.10-2.60 1.19-1.83 0.41 3.91
161∕2-13 .047-.072 2200-5200 .016 .154 Tin Plated 092 1601693-1 L092D16TB
1.10-2.60 1.19-1.83 0.41 3.91 Brass
161∕2-13 .047-.072 2200-5200 .018 .154 Cu Ni 092 1601694-1 L092D18A
1.10-2.60 1.19-1.83 0.46 3.91
161∕2-13 .047-.072 2200-5200 .018 .154 Brass 092 1601695-1 L092D18B
1.10-2.60 1.19-1.83 0.46 3.91
161∕2-13 .047-.072 2200-5200 .018 .154 Tin Plated 092 1601841-1 P092D18TB
1.10-2.60 1.19-1.83 0.46 3.91 Brass
161∕2-13 .047-.072 2200-5200 .020 .154 Brass 092 1601528-1†G092D20B
1.10-2.60 1.19-1.83 0.51 3.91
16-12 .051-.078 2600-6100 .020 .154 Cu Ni 092/125 1601680-1 L092/
A02D52119.315.089.1-92.164.3-03.1
16-12 .051-.078 2600-6100 .020 .154 Brass 092/125 1601681-1 L092/
B02D52119.315.089.1-92.164.3-03.1
16-12 .051-.078 2600-6100 .020 .154 Tin Plated 092/125 1601682-1 092/
SRCT02D521SRC19.315.089.1-92.164.3-03.1
151∕2-12 .055-.082 3000-6750 .016 .154 Brass 125 1601529-1 G125D16B
1.54-3.46 1.40-2.10 0.41 3.91
151∕2-12 .055-.082 3000-6750 .018 .154 Cu Ni 125 1601531-1 G125D18A
1.54-3.46 1.40-2.10 0.46 3.91
151∕2-12 .055-.082 3000-6750 .018 .154 Brass 125 1601726-1 L125D18B
1.54-3.46 1.40-2.10 0.46 3.91
151∕2-12 .055-.082 3000-6750 .018 .154 Tin Plated 125 1601729-1 L125D18TBX
1.54-3.46 1.40-2.10 0.46 3.91 Brass
151∕2-12 .055-.082 3000-6750 .020 .154 Brass 125 1601730-1 L125D20B
1.54-3.46 1.40-2.10 0.51 3.91
151∕2-12 .055-.082 3000-6750 .020 .154 Tin Plated 125 1601731-1 L125D20TB
1.54-3.46 1.40-2.10 0.51 3.91 Brass
151∕2-12 .055-.082 3000-6750 .020 .154 125 1601733-1 L125D20TCRS
1.54-3.46 1.40-2.10 0.51 3.91
141∕2-111∕2.059-.087 3500-7500 .018 .154 Tin Plated 125/165 1601709-1 L125/
BT81D561ssarB19.364.012.2-05.100.4-08.1
141∕2-111∕2.059-.087 3500-7500 .020 .154 Cu Ni 125/165 1601710-1 L125/
A02D56119.315.012.2-05.100.4-08.1
141∕2-111∕2.059-.087 3500-7500 .020 .154 Brass 125/165 1601711-1 L125/
B02D56119.315.012.2-05.100.4-08.1
141∕2-111∕2.059-.087 3500-7500 .020 .154 Tin Plated 125/165 1601712-1 L125/
BT02D561ssarB19.315.012.2-05.100.4-08.1
14-11 .063-.092 4000-8500 .020 .154 Cu Ni 165 1601754-1†L165D20A
2.00-4.20 1.60-2.34 0.51 3.91
14-11 .063-.092 4000-8500 .020 .154 Brass 165 1601755-1 L165D20B
2.00-4.20 1.60-2.34 0.51 3.91
131∕2-101∕2.071-.097 4500-9500 .020 .154 Brass 165/200 1601532-1 G165/
B02D00219.315.064.2-07.105.4-45.2
111∕2-9 .084-.114 7000-13000 .016 .154 Brass 200/202 1601764-1 L200/
B61D20219.314.009.2-31.205.6-00.4
111∕2-9 .084-.114 7000-13000 .020 .154 Cu Ni 200/202 1601765-1 L200/
A02D20219.315.009.2-31.205.6-00.4
111∕2-9 .084-.114 7000-13000 .020 .154 Brass 200/202 1601852-1 P200/
B02D20219.315.009.2-31.205.6-00.4
111∕2-9 .084-.114 7000-13000 .020 .154 Tin Plated 200/202 1601766-1 L200/
BT02D202ssarB19.315.009.2-31.205.6-00.4
†These part numbers are available upon special request; contact TE engineering for details.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
72
RTM Crimpband Splices (Continued)
6 Ridges
T
W
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
24-20 .020-.033 400-1100 .012 .138 Tin Plated 032/036 1601548-1 L032/
BT21C630ssarB15.303.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .016 .138 Brass 032/036 1601549-1 L032/
B61C63015.314.048.0-15.005.0-02.0
22-19 .024-.036 600-1300 .012 .138 Brass 045 1601566-1 L045C12B
0.38-0.60 0.61-0.91 0.30 3.51
22-19 .024-.036 600-1300 .016 .138 Cu Ni 045 1601569-1 L045C16A
0.38-0.60 0.61-0.91 0.41 3.51
22-19 .024-.036 600-1300 .016 .138 Brass 045 1601571-1 L045C16B
0.38-0.60 0.61-0.91 0.41 3.51
21-181∕2.028-.039 800-1500 .012 .138 Brass 051 1601808-1†P051C12B
0.40-0.75 0.71-0.99 0.30 3.51
21-181∕2.028-.039 800-1500 .016 .138 Cu Ni 051 1601809-1 P051C16A
0.40-0.75 0.71-0.99 0.41 3.51
21-181∕2.028-.039 800-1500 .016 .138 Brass 051 1601810-1 P051C16B
0.40-0.75 0.71-0.99 0.41 3.51
21-181∕2.028-.039 800-1500 .018 .138 Brass 051 1601586-1†L051C18B
0.40-0.75 0.71-0.99 0.46 3.51
201∕2-16 .030-.051 900-2600 .016 .138 Cu Ni 061 1601614-1 L061C16A
0.45-1.30 0.76-1.29 0.41 3.51
201∕2-16 .030-.051 900-2600 .016 .138 Brass 061 1601511-1 G061C16B
0.45-1.30 0.76-1.29 0.41 3.51
201∕2-16 .030-.051 900-2600 .016 .138 Tin Plated 061 1601617-1 L061C16TB
0.45-1.30 0.76-1.29 0.41 3.51 Brass
201∕2-16 .030-.051 900-2600 .018 .138 Cu Ni 061 1601618-1 L061C18AX
0.45-1.30 0.76-1.29 0.46 3.51
201∕2-16 .030-.051 900-2600 .018 .138 Brass 061 1601619-1 L061C18B
0.45-1.30 0.76-1.29 0.46 3.51
201∕2-16 .030-.051 900-2600 .020 .138 Brass 061 1601513-1†G061C20B
0.45-1.30 0.76-1.29 0.51 3.51
20-15 .033-.057 1100-3200 .016 .138 Brass 061/076 1601597-1 L061/
B61C67015.314.054.1-48.006.1-06.0
20-15 .033-.057 1100-3200 .016 .138 Tin Plated 061/076 1601599-1 L061/
BT61C670ssarB15.314.054.1-48.006.1-06.0
20-15 .033-.057 1100-3200 .018 .138 Brass 061/076 1601600-1†L061/
B81C67015.364.054.1-48.006.1-06.0
18-14 .040-.063 1600-4000 .016 .138 Cu Ni 076 1601650-1 L076C16A
0.80-2.00 1.02-1.60 0.41 3.51
18-14 .040-.063 1600-4000 .016 .138 Brass 076 1601651-1 L076C16B
0.80-2.00 1.02-1.60 0.41 3.51
18-14 .040-.063 1600-4000 .018 .138 Cu Ni 076 1601652-1†L076C18A
0.80-2.00 1.02-1.60 0.46 3.51
18-14 .040-.063 1600-4000 .018 .138 Brass 076 1601827-1 P076C18B
0.80-2.00 1.02-1.60 0.46 3.51
18-14 .040-.063 1600-4000 .018 .138 076 1601654-1†L076C18TCRS
0.80-2.00 1.02-1.60 0.46 3.51
171∕2-13 .042-.068 1800-4600 .016 .138 Brass 076/092 1601640-1 L076/
B61C29015.314.008.1-70.145.2-59.0
161∕2-13 .047-.072 2200-5200 .016 .138 Cu Ni 092 1601837-1 P092C16AX
1.10-2.60 1.19-1.83 0.41 3.51
161∕2-13 .047-.072 2200-5200 .016 .138 Brass 092 1601687-1 L092C16B
1.10-2.60 1.19-1.83 0.41 3.51
151∕2-12 .055-.082 3000-6750 .016 .138 Tin Plated 125 1601721-1 L125C16TB
1.54-3.46 1.40-2.10 0.41 3.51 Brass
151∕2-12 .055-.082 3000-6750 .018 .138 Cu Ni 125 1601722-1 L125C18A
1.54-3.46 1.40-2.10 0.46 3.51
151∕2-12 .055-.082 3000-6750 .018 .138 Brass 125 1601723-1 L125C18B
1.54-3.46 1.40-2.10 0.46 3.51
†These part numbers are available upon special request; contact TE engineering for details.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
73
Crimpband
RTM Crimpband Splices (Continued)
AWG/ Wire Range CMA Stock Mat’lMaterial Toolset Part Descriptive
mm2fer-XrebmuN)W( htdiW)T( .khTegnaR.aiD diloS
271∕2-21 .013-.028 170-800 .012 .076 Brass 032 1601555-1 L032B12B
0.09-0.40 0.33-0.71 0.30 1.93
24-20 .020-.033 400-1100 .012 .076 Cu Ni 032/036 1601542-1 L032/
A21B63039.103.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .012 .076 Brass 032/036 1601795-1 P032/
B21B63039.103.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .016 .076 Brass 032/036 1601545-1 L032/
B61B63039.114.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .016 .076 Tin Plated 032/036 1601546-1 L032/
BT61B630ssarB39.114.048.0-15.005.0-02.0
24-20 .020-.033 400-1100 .018 .076 Brass 032/036 1601547-1†L032/
B81B63039.164.048.0-15.005.0-02.0
22-19 .024-.036 600-1300 .016 .076 Cu Ni 045 1601503-1 G045B16A
0.38-0.60 0.61-0.91 0.41 1.93
22-19 .024-.036 600-1300 .016 .076 Brass 045 1601562-1 L045B16B
0.38-0.60 0.61-0.91 0.41 1.93
22-19 .024-.036 600-1300 .016 .076 Tin Plated 045 1601504-1†G045B16TB
0.38-0.60 0.61-0.91 0.41 1.93 Brass
22-19 .024-.036 600-1300 .016 .076 Tin Plated 045 1601564-1 L045B16TBSP
0.38-0.60 0.61-0.91 0.41 1.93 Brass
21-181∕2.028-.039 800-1500 .016 .076 Cu Ni 051 1601580-1†L051B16A
0.40-0.75 0.71-0.99 0.41 1.93
21-181∕2.028-.039 800-1500 .016 .076 Brass 051 1601582-1†L051B16B
0.40-0.75 0.71-0.99 0.41 1.93
21-181∕2.028-.039 800-1500 .016 .076 Tin Plated 045 1601583-1†L051B16TB
0.40-0.75 0.71-0.99 0.41 1.93 Brass
21-181∕2.028-.039 800-1500 .020 .076 Brass 051 1601584-1 L051B20B
0.40-0.75 0.71-0.99 0.51 1.93
201∕2-16 .030-.051 900-2600 .016 .076 Tin Plated 061 1601612-1†L061B16TB
0.45-1.30 0.76-1.29 0.41 1.93 Brass
201∕2-16 .030-.051 900-2600 .016 .076 Cu Ni 061 1601610-1 L061B16A
0.45-1.30 0.76-1.29 0.41 1.93
201∕2-16 .030-.051 900-2600 .016 .076 Brass 061 1601611-1 L061B16B
0.45-1.30 0.76-1.29 0.41 1.93
201∕2-16 .030-.051 900-2600 .016 .076 Brass 061 1601635-1 L061L16B
0.45-1.30 0.76-1.29 0.41 1.93
20-15 .033-.057 1100-3200 .016 .076 Tin Plated 061/076 1601596-1 L061/
XBT61B670ssarB39.114.054.1-48.006.1-06.0
18-14 .040-.063 1600-4000 .016 .076 Brass 076 1601825-1 P076B16B
0.80-2.00 1.02-1.60 0.41 1.93
18-14 .040-.063 1600-4000 .020 .076 Brass 076 1601649-1 L076B20B
0.80-2.00 1.02-1.60 0.51 1.93
†These part numbers are available upon special request; contact TE engineering for details.
3 Ridges
T
W
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
This product line is not recommended for new designs,
as the application machines are no longer manufactured.
Power Splice
Product Facts
Compression crimp
eliminates cold solder
points, weld burns and wire
enbrittlement usually
connected with thermal-type
terminations
Precisely controlled crimp
termination helps eliminate
human error, for maximum
reliability
Excellent tensile strength,
up to 90 lbs axial retention,
vibration resistant
Provides a superior
electrical connection that is
free of many contaminates
such as stripper residue and
solder flux
8000 - 38,000 CMA nominal
capacity
Accepts up to six magnet
wires and two standard
solid or stranded lead wires
Superior test results: low
resistance, high stability
High termination rates, low
wire consumption and the
elimination of rejects
caused by solder flux or
heat damage results in the
lowest applied costs
TE features the Power Splice
terminal that is
specifically designed to
terminate a wide range of
lead and magnet wire
combinations.
The splice contains two
cavities that separate and
cradle magnet wire and
stripped lead wires prior to
crimping.
The outer saddle accepts
up to six-magnet wire
allowing for a CMA range of
15,000 to 30,000.
The inner saddle accepts
pre-stripped lead wires that
total up to 10,900 CMA.
In a one step automatic
operation, the magnet wire
film insulation is multiple
ring-stripped as it is forced
into the serrations while the
lead wire is simultaneously
terminated during the
precisely controlled crimp.
The outer saddle has
machined, sharp edges
made by a special
production process that
pierces the insulating layer
of the magnet wire in a
manner that provides a
large contact area.
The resulting termination
produces a high tensile
strength, air sealed
connection that is as
resistant to corrosion as the
insulated conductor with up
to 90 lbs axial retention.
As many as six magnet
wires can be terminated
simultaneously in one splice
in combination with up to
two pre-stripped standard
solid or stranded lead wire.
A semi-automatic machine
provides high output per
hour terminations.
Applications
Hermetic/Compressor
motors
Squirrel cage DC motors
Capacitor start motors
Gear & Traction motors
Power supplies
Liner, Torroid & RF
transformers
Circuit breakers & welders
74
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Power Splice (Continued)
Magnet wire
insulation
piercing
serrations
Inner saddle for lead wire
(CMA 4,200-10,900)
Outer saddle accepts up to 6 magnet wires
(CMA 15,000-30,000) #20 AWG minimum
Magnet wires smaller
than #18 AWG (1.0 mm)
are placed here
Direction of Feed .408
[10.36]
.430
[10.92]
Max.
Cut-off
.385
[9.78]
.430 ± .010
[10.92 ± 0.25]
.118
[3.00]
R .060
[1.52]
R .024
[0.61]
.296
[7.52]
Part Number 111-000-001
Type Magnet Wire Range Lead Wire Range Part Number
CMA CMA Reeled
A 15,000-30,000 4200-10,900 1601953-11
1Total combined CMA not to exceed 38000.
.375
[9.53]
.408
[10.36]
.425
[10.80]
75
Power Splice
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
76
Worldwide Leadership in Wire and PCB Manufacturing Products
Leadership demands commitment and TE is committed to meeting manufacturing
needs worldwide with technology, products and systems, and service.
Application Tooling of TE Connectivity
TE has long been recognized as a leader in providing the tools for wire har-
ness and printed circuit manufacturing. There’s a good reason. Our products
are designed to meet and anticipate our customers’ ever-changing require-
ments and built to the highest quality standards, for longest, most productive
performance lifetimes.
Whatever your production volume and job mix, we can the tools to get it
done. With a full range of tooling from hand tools to high volume, fully auto-
mated systems, TE is able to meet most manufacturing demands worldwide.
It’s an ability that comes from our experience with manufacturers large and
small, giving us a unique view of the trends and challenges in wire harness and
PCB manufacturing. It all derives from our commitment to your manufacturing
challenges, giving you the advantage in your marketplace.
This catalog is just a sampling of the types of solutions that will make your job
easier, faster, more productive and more profitable. Make tooling, assembly
equipment, and service from TE part of your thinking, now and as you grow
into the future.
TE Connectivity Service and Support
Few suppliers can match TE customer service and support. From helping you
select the tooling for your requirements to maintenance and repair and ana-
lyzing your operation for maximum productivity, our worldwide capabilities
and experience will make a real in your production and bottom line.
ProductionChek Service — In a consultative role, our field engineer will meet
with you to determine your objectives and known production issues, then
observe and record in detail each step in your operation. Based on this infor-
mation, the engineer will be able to make recommendations for improvement,
typically in people, process or equipment.
Tool Repair and Certification — Our field engineers will set up, certify, and
repair application tooling on site or recommend our factory-level service.
Flexible plans, including options for premium access to parts and service, will
keep your PCB assembly automation equipment running at peak performance.
For additional maintenance services, the TE Technical Support Center is dedi-
cated to providing the answers you need, toll-free at 1-800-522-6752. Support
contracts are available for preventive maintenance, training, emergency situa-
tions and other specific requirements.
For more information regarding the
products and services shown in this
brochure, visit our website at
www.tooling.te.com
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
Application Tooling
The Power Splice Machine and applicator from TE provides reliable pigtail
splice termination of magnet wire and solid or stranded lead wire. This
machine can terminate pigtail splices consisting of up to two solid or stranded
copper lead wires in wire size from 10-14 AWG and having a Circular Mil Area
(CMA) of 4,100 - 11,000. The splice will simultaneously accept combinations of
multiple copper magnet wires in a range of 11-20 AWG. The total CMA range
Magnet Wire Crimp Application Equipment
MAG-MATE and AMPLIVAR splices and terminals are available in a wide range of configurations to meet most
magnet-wire termination needs. All provide high reliability with minimal wire preparation. TE Connectivity
a wide variety of magnet-wire termination solutions for thru splicing, pigtail splicing and coil termination.
AMPLIVAR Product Terminator (APT) Machines
The new APT 5A magnet wire pigtail splice machine a
fast, system, with no need to strip mag-wire insulation.
Simply place the wires in the target area and depress the foot
switch. The machine automatically shears the splice or Direct
Connect contact from the strip, crimps it, shears excess wire,
and advances the next splice or contact into position.
APT bench machines are available in two versions: the 5A with
automatic precision adjustment controlled by the crimp quality
monitor (CQM) and the 5E with manual precision adjustment.
Using CQM, the APT 5A provides 100% inspection and automatic
adjustment of crimp height. If a questionable crimp is detected, visual and
audible alarms alert the operator.
The lower cost, manual adjust APT 5E is a simpler version with the advan-
tage of faster set-up times but without CQM capability.
Power Splice Machine
Not CE approved, contact engineering for quotation.
for lead wire and magnet wire is 4,000 to 40,000.
77
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
78
Magnet Wire Crimp Application Equipment
AMPLIVAR Terminator for Parallel and End Connections
Primarily sold in Europe.
The machine was developed for processing magnet wire connections.
versions for end-feed and side-feed contacts are available. The design takes into
account that the motor windings and coils can be supplied directly to the
connectors. The exposed crimp position permits precise handling. In case of end
connections the projecting magnet wires are cut
AMPLIVAR splices and terminals are specifically designed to terminate magnet
wires or in combination with standard solid or stranded wire. In
a one-step operation the magnet wire is automatically multiple
ring stripped of its insulation as it is forced into the serrations
during the precisely controlled crimping operation.
As many as three magnet wires can be terminated,
simultaneously in one splice. Nearly the entire AMPLIVAR splice
program can be applied with this machine in combination with
suitable applicators. The comprehensive range of manu facturing possibilities
demands a specific machine and applicator combination.
AMP-O-LECTRIC Model G Terminator with Thru-Splice Applicator
Not CE Approved.
Applying thru-splices is fast and when you have access to both
sides of the applicator for placing and holding the wires. The
AMP-O-LECTRIC model G splice terminator with a standard G splice
applicator provides front and rear access to maximize production
cy. It provides full guarding for operator safety and is available with or
without a Crimp Quality Monitor. Request catalog 889021 for more
information.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
Application Tooling
79
Crimpband Application Tooling
Not CE approved, contact engineering for quotation.
TE solderless crimping systems to handle a wide range of wire
connections including solid and stranded lead wire, insulated magnet wire,
and component leads. Each system is comprised of continuous, serrated
Crimpband material and a crimping machine. The TE solution allows the
flexibility to create a shape and size, which optimizes the crimp’s electrical
and mechanical performance.
The TE crimping system produces a very economical and reliable intercon-
nection. Utilizing a continuous crimpband material the machine will feed,
cut form, and crimp your application resulting in a very strong and uniform
interconnect crimp.
Whether your application required a wire-to-wire, wire to components
leads, wire to terminals, or magnet wire splice termination, the very
flexible and dependable crimping machine will provide high-speed scrap
free interconnects.
Substantial increase in production interconnection rates can be realized
versus traditional soldering. Not to mention it completely eliminates the
noxious fumes.
The mod I crimping system is used when running standard RTM and MTM
crimpband product. In addition, left and right horn termination machines
are available when your application requires additional working envelope.
Magnet Wire Crimp Application Equipment
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Crimpband application machines have been discontinued and are no longer offered by TE.
Application Tooling
80
Magnet Wire MAG-MATE Terminal Application Equipment
MPT-5 MAG-MATE Product Terminator
Not CE approved, refer to Mark I, Mark II pages 83, 84.
The MPT-5 is an air-operated machine with microprocessor control that inserts
MAG-MATE terminals into customer-designed cavities in the coil bobbin or
similar magnet-wire housing, terminating the wire for connectivity. Please
note: The customer designed cavities must follow TE specification guide-
lines. Termination of single, dual, triple and up to quadruple termina-
tion possible depending on the application details. The machine is
available in either vertical or horizontal configuration to
match the customer’s application.
The dual reel capability of the MPT-5 machine allows inser-
tion of two MAG-MATE terminals, with the capability to
alternate between inserting one and two terminals at a time. The MPT-5 is
also capable of trimming excess magnet wire.
The MPT-5 Terminator also has the capability to alternate between inserting
2 bridged (or commoned) terminals and 2 separated terminals.
Request catalog 1308387 for more information.
MAG-MATE Terminal Cavity and Fixture Design
MAG-MATE terminals insert into a molded-in cavity in the coil bobbin. The bobbin is
generally secured in a fixture during the insertion/termination process. TE engineers
work with our customers to support cavity and fixture design, at any level. We can
provide complete design of cavities and fixtures for customer’s applications, work
with our customer’s engineers, or simply provide CAD models and other engineering
data as needed. Consultation early in the design process allows customers maxi-
mum benefit from our decades of magnet-wire experience.
Product Line Integration
The MPT-5 and APT IIIA Machines have the production capacity and the electronics
for easy integration into automated production lines. TE Engineers work with your
system integrators to assure the of TE equipment into the line’s
design and assembly.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
Application Tooling
81
MPT-5 S/L Machine (for SIAMEZE and Lead Lok Terminals)
Not CE approved, refer to Mark I, Mark II pages 83, 84.
For quick, easy and reliable termination of magnet wire, TE the
MPT-5 S/L MAG-MATE product terminator — an air-operated insertion machine with
microprocessor control.
The MPT-5 S/L machine inserts a SIAMEZE terminal into a customer-designed cavity in
the coil bobbin or similar mag-wire housing, terminating the wire for connectivity.
Please note: The customer designed cavities must follow TE specification guidelines. It
can insert both the SIAMEZE terminal and the Lead Lok terminal to assure your lead
wire connection. The MPT-5 S/L dual reel capability and is also capable of trim-
ming excess magnet wire. The dual reel capability of the MPT-5 S/L allows insertion of
two SIAMEZE terminals, with the capability to alternate between inserting one
and two terminals at a time.
The MPT-5 S/L machine is available as a horizontal or vertical bench machine or as a
discrete module for integration into automated lines.
EMT — Entry Level Magnet Wire Terminator
(for loose piece SIAMEZE, Lead Lok, or MAG-MATE Terminals)
Not CE approved, contact engineering for quotation.
The Entry Level Magnet Wire Terminator tube design is based on the proven MPT-5
system and incorporates a fine adjust mechanism for easy set-up. The floating tube
bottoms on the top of the terminal cavity to create the datum for the insertion depth
of the terminal. The insertion depth can be adjusted in .002” [.05 mm] increments
quickly and easily.
An unobstructed view of the tube bottom permits the operator to easily load loose
piece terminals. A two-handed actuation system protects the operators during the
insertion process and the open architecture design allows operators to easily load
and unload the stators on and o the fixture.
Magnet Wire MAG-MATE Terminal Application Equipment
MPT-5 S/L
Entry Level
Terminator
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
82
Magnet Wire MAG-MATE Terminal Application Equipment
Insertion Tools
CERTI-LOK Tools
Manual Arbor Press
Manual Hand Tool
Manual Hand Tool
(for loose piece SIAMEZE, Lead Lok, or MAG-MATE Terminals)
•Inserts loose piece terminals into molded cavities
•Insertion depth is repeatable due to the hand tools design which requires the
operator to fully compress the handle before it is allowed to retract
•Since tooling captures the cavities during insertion, no fixturing is needed
•Hand tools are available quickly for prototyping, repair, and/or low volume
applications
** The manual hand tool is not compatible with every application. Please contact
TE Connectivity for more information.
Manual Arbor Press
(for loose piece SIAMEZE, Lead Lok, or MAG-MATE Terminals)
•Inserts loose piece terminals into molded cavities
•One tip is capable of inserting the SIAMEZE wire-to-wire terminal, the
lead wire and the Lead Lok terminal
•Insertion tip bottoms on the top of the cavity to provide repeatable
insertion depth capability
•Customers often supply their own fixtures for prototyping or low volume
requirements
•Tips, arbor presses, and CERTI-LOK hand tools are available quickly for
prototyping applications requirements
Hand Insertion Tools
•Inserts loose piece terminals into molded cavities
•Available quickly for prototyping application requirements
•Available for each type of MAG-MATE terminal
Full Line of Crimp Tooling
•TE a full line of hand tools, bench equipment, and automatic machines to
perform the wire crimps for the mating end of these MAG-MATE connections.
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
Application Tooling
83
Magnet Wire MAG-MATE Terminal Application Equipment
MAG-MATE Inserter MK I with Pneumatic Control,
Primarily sold in Europe.
•Single, dual, triple and quadruple insertion
•Module easily integrated into production lines using simple handshake
signals
•Holding fixture for bobbin can be designed and built by TE
•Can apply standard MAG-MATE and SIAMEZE terminals
•Load-while-running feature increases productivity
•Cycle time: 0.9 - 1.3 s depending on terminal type
•Mechanical insertion force limiter optional
MAG-MATE Inserter MK I with Electro Pneumatic
Control (PLC),
Primarily sold in Europe.
•Single contact
•Double contacts with or without bridge
•2 single contacts alternately with 2 bridged contacts
•Module is easily integrated into customer’s production line using sim-
ple handshake signals
•Terminations up to 4 terminals at a time as single or linked type
•Mechanical insertion force limiter optional
MAG-MATE and SIAMEZE Inserter Mark II with PLC,
Primarily sold in Europe.
TE magnet wire terminations are a perfect connecting alternative to all
soldering techniques used in a lead-free environment. Special
knowledge is required to design a mass manufacturing line for
insulation displacement crimps on thin lacquerd insulated wires with
high yield. Design aspects of the terminal, the cavity and the
machine all need to be harmonized. With the Inserter Mark II, TE
can an economic solution especially for the application of
MAG-MATE and SIAMEZE terminals.
Mark II
Inserter
with PLC
MK I Inserter
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
84
Magnet Wire MAG-MATE Terminal Application Equipment
MAG-MATE and SIAMEZE Inserter Mark II with PLC and
Insertion Force Control,
Primarily sold in Europe.
This advanced insertion machine provides the features of the
MAG-MATE inserter Mark II with an additional force distance
control system. The machine is designed to apply multiple
contacts and will be customized according to
the customer or product specific requirement. The
contacts can be used as single contacts or in strip form
(bridge function adjusted "on-the-fly").
A gauge is available to check the adjusted insertion
force and to recalibrate the insertion force control sensor.
Request catalog 7-1773440-4 for more
information.
Pneumatic Insertion Tool for MAG-MATE Terminals,
Primarily sold in Europe.
The pneumatic tool for MAG-MATE terminals features a rotary
insertion finger to faciliate insertion angles.
This tool is designed for use in TE standard insertion machines
such as P200 and P300 but can also be integrated into
customized production lines or assembly cells.
Pneumatic
Insertion Tool
Mark II Inserter
with PLC and
Insertion Force
Control
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Application Tooling
Application Tooling
85
Magnet Wire MAG-MATE Terminal Application Equipment
Customer Specific Machines
This unique machine was developed to process all IDC terminals regardless
of shape and configuration. The insertion head module is capable of
inserting individual or multiple terminals and can be configured for dual
feed, left and right hand supply reels.
The servo-driven NC-Axis facilitates precisely controlled insertion with
programmable ramp profile. If required, a servo driven torque motor will
locate the stator/bobbin to programmable positions.
Excess magnet wire and wrap post are during the insertion cycle
and removed via a ventury. The cutting punches are cam actuated via our
patented linear slide module.
The machine is designed and built for easy maintenance. Spare parts
(punches, insertion blades, trim blades, die plate inset) are easy to access
and replace.
Custom Built IDC Terminal Insertion Head
The insertion head module is designed to be integrated into a rotary index
or linear transfer line. The IDC terminal insertion can be in vertical or
horizontal plane. The terminal strip feeds from the right and/or from the
left, if necessary with 2 terminal configurations.
Wrap posts and excess magnet wire can be removed via a trim blade.
Insertion force monitoring is available as an option.
The insertion head module is custom built according to your requirements.
Request catalog 7-1773440-4 for more information.
Cam driven linear
slide module for
punch actuation.
ngiseD lacitreVngiseD latnoziroH
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
Magnet Wire Terminals and Termination Systems Catalog 82221
86
Technical Information
C. F. C. F. C. F. C. F.
–80 –112.0 9 48.2 47 116.6 85 185.0
–70 –94.0 10 50.0 48 118.4 86 186.8
–60 –76.0 11 51.8 49 120.2 87 188.6
–50 –58.0 12 53.6 50 122.0 88 190.4
–45 –49.1 13 55.4 51 123.8 89 192.2
–40 –40.0 14 57.2 52 125.6 90 194.0
–35 –31.0 15 59.0 53 127.4 91 195.8
–30 –22.0 16 60.8 54 129.2 92 197.6
–25 –13.0 17 62.6 55 131.0 93 199.4
–20 –04.0 18 64.4 56 132.8 94 201.2
–19 –02.2 19 66.2 57 134.6 95 203.0
–18 –00.4 20 68.0 58 136.4 96 204.8
–17 1.4 21 69.8 59 138.2 97 206.6
–16 3.2 22 71.6 60 140.0 98 208.4
–15 5.0 23 73.4 61 141.8 99 210.2
–14 6.8 24 75.2 62 143.6 100 212.0
–13 8.6 25 77.0 63 145.4 110 230.0
–12 10.4 26 78.8 64 147.2 120 248.0
–11 12.2 27 80.6 65 149.0 130 266.0
–10 14.0 28 82.4 66 150.8 140 284.0
–09 15.8 29 84.2 67 152.6 150 302.0
–08 17.6 30 86.0 68 154.4 160 320.0
–07 19.4 31 87.8 69 156.2 170 338.0
–06 21.2 32 89.6 70 158.0 180 356.0
–05 23.0 33 91.4 71 159.8 190 374.0
–04 24.8 34 93.2 72 161.6 200 392.0
–03 26.6 35 95.0 73 163.4 220 428.0
–02 8.4 36 96.8 74 165.2 240 464.0
–01 30.2 37 98.6 75 167.0 260 500.0
0 32.0 38 100.4 76 168.8 280 536.0
1 33.8 39 102.2 77 170.6 300 572.0
2 35.6 40 104.0 78 172.4 400 752.0
4 39.2 42 107.6 80 176.0 600 1112.0
5 41.0 43 109.4 81 177.8 700 1292.0
6 42.8 44 111.2 82 179.6 800 1472.0
7 44.6 45 113.0 83 181.4 900 1652.0
8 46.4 46 114.8 84 183.2 1000 1832.0
C=5/9 (F – 32)
F=9/5 C +32
Tensile Strength
of Magnet Wire1
Nominal Nominal
Wire Dia. Dia.
Size Copper Aluminum
(lbs.) (lbs.)
8 438 142
9 340 113
10 269 89
11 213 71
12 189 56
13 134 44
14 106 35
15 84 28
16 66 22
17 53 17
18 42 14
19 33 11
20 6 8
21 21 7
22 16 5
23 13 4
24 10 3
25 8 2.7
26 6 2.1
27 5 1.7
28 4 1.3
29 3 1.1
30 2 .86
31 2 .68
32 1 .55
33 1 .43
34 1 .34
35 .81 .27
36 .65 .21
37 .65 .21
38 .42 .13
39 .32 .10
40 .25 .083
41 .20 .067
42 .16 .054
43 .12 .041
44 .10 .034
45 .08 .027
46 .06 .022
47 .05 .017
48 .04 .013
49 .03 .010
50 .02 .009
51 .02 .007
52 .01 .005
1Magnet wire tensile will change as
the psi of magnet wire changes.
Note: Copper magnet wire is
calculated at 33,000 psi. Aluminum
magnet wire is calculated at 11,000
psi (EC grade). Magnet wire should
be tensiled on each coil. After
termination of the AMPLIVAR splice,
the tensile strength will be 70%
(min.) of the original magnet wire
tensile values.
www.te.com/appliances
Magnet Wire Terminals and Termination Systems Catalog 82221
87
Technical Information (Continued)
AWG Bare Wire CMA Single Film CMA Heavy Film CMA
Bare Dia. Bare Coated Dia. Single Film Coated Dia. Heavy Film
Wire in. mm in. mm Coated in. mm Coated
52 .0008 .020 0.6 .0010 .025 1.0 .0011 .028 1.2
51 .0009 .023 0.8 .0011 .028 1.2 .0012 .031 1.5
50 .0010 .025 1.0 .0012 .031 1.5 .0013 .033 1.7
49 .0011 .028 1.2 .0013 .033 1.7 .0014 .035 2.0
48 .0012 .031 1.5 .0014 .035 2.0 .0015 .038 2.2
47 .0014 .035 2.0 .0016 .040 2.5 .0018 .045 3.1
46 .0016 .040 2.5 .0017 .043 2.9 .0019 .048 3.6
45 .0018 .045 3.1 .0019 .048 3.6 .0021 .053 4.4
44 .0020 .050 4.0 .0022 .056 4.8 .0025 .063 6.2
43 .0022 .056 4.8 .0025 .063 6.2 .0027 .069 7.3
42 .0025 0.06 6.3 .0028 0.07 8.0 .0030 0.08 9.0
41 .0028 0.07 7.8 .0031 0.08 10.0 .0034 0.09 12.0
40 .0031 0.08 9.6 .0035 0.09 12.0 .0038 0.10 14.0
39 .0035 0.09 12.0 .0039 0.10 15.0 .0043 0.11 18.0
38 .0040 0.10 16.0 .0045 0.11 20.0 .0049 0.12 24.0
37 .0045 0.11 20.0 .0050 0.13 25.0 .0055 0.14 30.0
36 .0050 0.13 25.0 .0056 0.14 31.0 .0060 0.15 36.0
35 .0056 0.14 31.0 .0062 0.16 38.0 .0067 0.17 45.0
35 .0056 0.14 31.0 .0062 0.16 38.0 .0067 0.17 45.0
34 .0063 0.16 40.0 .0069 0.18 48.0 .0075 0.19 56.0
33 .0071 0.18 50.0 .0077 0.20 59.0 .0085 0.22 72.0
32 .0080 0.20 64.0 .0084 0.21 71.0 .0095 0.24 90.0
31 .0089 0.23 79.0 .0092 0.23 85.0 .0105 0.27 110.0
301/2.0095 0.24 90.0 .0099 0.25 98.0 .0111 0.28 123.0
30 .0100 0.25 100.0 .0106 0.27 112.0 .0116 0.29 135.0
291/2.0107 0.27 115.0 .0114 0.29 130.0 .0123 0.31 151.0
29 .0113 0.29 128.0 .0120 0.30 144.0 .0130 0.33 169.0
281/2.0120 0.30 144.0 .0126 0.32 159.0 .0137 0.35 187.0
28 .0126 0.32 159.0 .0136 0.35 185.0 .0144 0.37 207.0
271/2.0134 0.34 180.0 .0144 0.37 207.0 .0153 0.39 234.0
27 .0142 0.36 202.0 .0152 0.39 231.0 .0161 0.41 259.0
261/2.0151 0.38 225.0 .0160 0.41 256.0 .0170 0.43 289.0
26 .0159 0.40 258.0 .0170 0.43 289.0 .0179 0.45 320.0
251/2.0169 0.43 289.0 .0180 0.46 324.0 .0190 0.48 361.0
Circular Mil Area
(CMA) and diameter
for magnet wires
(AWG wire size
range 52–25 1/2)
www.te.com/appliances
Technical Information
Magnet Wire Terminals and Termination Systems Catalog 82221
88
Technical Information (Continued)
Circular Mil Area
(CMA) and diameter
for magnet wires
(AWG wire size
range 25–8)
AWG Bare Wire CMA Single Film CMA Heavy Film CMA
Bare Dia. Bare Coated Dia. Single Film Coated Dia. Heavy Film
Wire in. mm in. mm Coated in. mm Coated
25 .0179 0.45 320 .0190 0.48 361 .0200 0.51 400
241/2.0190 0.48 361 .0200 0.51 400 .0212 0.54 449
24 .0201 0.51 404 .0213 0.54 455 .0223 0.57 497
231/2.0214 0.54 458 .0226 0.57 511 .0236 0.60 557
23 .0226 0.57 511 .0238 0.60 566 .0249 0.63 620
221/2.0240 0.61 576 .0252 0.64 635 .0263 0.67 692
22 .0253 0.64 640 .0266 0.68 708 .0277 0.70 767
211/2.0269 0.68 724 .0282 0.72 795 .0293 0.74 858
21 .0285 0.72 812 .0298 0.76 888 .0310 0.79 961
201/2.0303 0.77 918 .0315 0.80 992 .0328 0.83 1,076
20 .0320 0.81 1,024 .0334 0.85 1,116 .0346 0.88 1,197
191/2.0340 0.86 1,156 .0353 0.90 1,246 .0365 0.93 1,340
19 .0359 0.91 1,289 .0373 0.95 1,391 .0386 0.98 1,490
181/2.0381 0.97 1,452 .0395 1.00 1,560 .0409 1.04 1,673
18 .0403 1.02 1,624 .0418 1.06 1,747 .0431 1.09 1,858
171/2.0428 1.09 1,832 .0443 1.13 1,962 .0456 1.16 2,079
17 .0453 1.15 2,052 .0468 1.19 2,190 .0482 1.22 2,323
161/2.0481 1.22 2,314 .0496 1.26 2,460 .0510 1.30 2,601
16 .0508 1.29 2,581 .0524 1.33 2,746 .0583 1.37 2,894
151/2.0540 1.37 2,916 .0560 1.42 3,136 .0570 1.45 3,249
15 .0571 1.45 3,260 .0587 1.49 3,446 .0602 1.53 3,624
141/2.0606 1.54 3,672 .0622 1.58 3,869 .0639 1.62 4,082
14 .0641 1.63 4,109 .0658 1.67 4,330 .0675 1.71 4,556
131/2.0681 1.73 4,638 .0698 1.77 4,872 .0711 1.81 5,055
13 .0720 1.83 5,184 .0738 1.87 5,446 .0749 1.90 5,670
121/2.0764 1.94 5,837 .0783 1.99 6,131 .0793 2.01 6,188
12 .0808 2.05 6,529 .0827 2.10 6,839 .0838 2.13 7,090
111/2.0858 2.18 7,362 .0877 2.23 7,691 .0888 2.26 7,885
11 .0907 2.30 8,226 .0927 2.35 8,593 .0938 2.38 8,892
101/2.0963 2.35 9,274 .0983 2.50 9,663 .0994 2.52 9,880
10 .1019 2.59 10,384 .1040 2.64 10,820 .1050 2.67 11,151
9 .1144 2.91 13,087 .1166 2.96 13,600 .1177 2.99 13,971
8 .1285 3.26 16,512 .1307 3.32 17,080 .1318 3.35 17,530
www.te.com/appliances
Magnet Wire Terminals and Termination Systems Catalog 82221
89
Technical Information (Continued)
Circular Mil Area
(CMA) and diameter
for lead wires
(AWG wire size
range 30–8)
Wire Strands Wire Area
in
Size No. Dia. (Mils) Circ. Mils
30 7 4.0 112
30 1 10.0 100
28 7 5.0 175
28 19 3.1 181
28 1 12.6 159
27 7 5.6 219
27 1 14.2 202
26 6 6.3 238
26 10 5.0 250
26 16 4.0 256
26 8 5.6 251
26 1 15.9 253
26 26 3.1 250
26 7 6.3 278
26 3 10.0 300
26 AN 12 5.0 300
25 10 5.6 314
25 8 6.3 318
25 1 17.9 320
24 10 6.3 397
24 8 7.1 403
24 16 5.0 400
24 4 10.0 400
24 1 20.1 404
24 26 4.0 416
24 13 5.6 408
24 7 8.0 448
24 56 2.8 439
24 AN 19 5.0 475
23 10 7.1 504
23 8 8.0 512
23 1 22.6 511
— 21 5.0 525
22 6 10.0 600
22 8 8.9 634
22 16 6.3 635
22 10 8.0 640
22 1 25.3 640
22 7 10.0 700
22 AN 19 6.3 754
20 10 10.0 1,000
20 1 10.0 1,024
20 26 6.3 1,032
20 7 12.6 1,111
20 AN 19 7.9 1,186
18 19 9.2 1,608
— 16 10.0 1,600
18 1 40.3 1,624
18 7 15.2 1,617
18 65 5.0 1,625
18 7 15.3 1,639
Wire Strands Wire Area
in
Size No. Dia. (Mils) Circ. Mils
— 41 6.3 1,627
— 7 16.0 1,792
18 AN 19 10.0 1,900
18 AN 19 11.3 2,426
16 7 19.2 2,580
16 1 50.8 2,581
16 65 6.3 2,580
16 19 11.7 2,601
16 105 5.0 2,625
— 26 10.0 2,600
16 7 20.0 2,800
14 AN 19 14.2 3,831
14 37 10.5 4,079
14 7 24.2 4,099
14 19 14.7 4,106
14 1 64.4 4,109
— 41 10.0 4,100
14 105 6.3 4,167
14 168 5.0 4,200
14 84 71 4,234
— 7 25.3 4,481
12 19 17.9 6,088
12 AN 19 17.9 6,088
12 259 5.0 6,475
12 19 18.5 6,503
12 7 30.5 6,512
12 37 13.3 6,545
12 1 80.8 6,529
12 165 6.3 6,549
12 84 8.9 6,654
10 7 36.0 9,072
— 37 16.0 9,472
10 414 5.0 10,350
10 37 16.7 10,319
10 1 101.9 10,384
10 7 38.5 10,376
10 19 23.4 10,404
— 41 15.9 10,365
10 105 10.0 10,500
9 7 43.0 12,943
9 1 114.4 13,087
9 525 5.0 13,125
8 7 45.0 14,175
8 133 11.1 16,386
8 37 21.1 16,472
8 1 128.5 16,512
8 7 48.6 16,533
8 19 29.5 16,534
8 49 18.4 16,589
8 AN 133 11.3 16,982
www.te.com/appliances
Technical Information
Magnet Wire Terminals and Termination Systems Catalog 82221
90
Terminal Stud Hole Size
The chart shows sizes and
dimensions of various studs
and the corresponding
terminal stud hole sizes
used with devices.
For example, with stud #5
(.125 [3.18] Diameter), use
device listed for #5 stud
(.129 [3.28] Hole Diameter).
Terminal stud hole sizes
may easily be checked by
fitting sample terminal to
black circle.
Stud Size Minimum Terminal
U.S. Cust. Metric Stud Dia. Hole Diameter
5/8" M16 .625 .651
057."4/3 .776
7/8" M22 .875 .901
000.1"1 1.026
521.1"8/1-1 1.151
052.1"4/1-1 1.276
Stud Size Minimum Terminal
U.S. Cust. Metric Stud Dia. Hole Diameter
460.060.0#
770.370.1#
090.680.2M2#
301.990.3#
611.211.4#
921.521.3M5#
241.831.5.3M6#
861.461.4M8#
491.091.01#
022.612.21#
742.242.41#
062.052.6M"4/1
323.213.8M"61/5
583.573."8/3
844.734."61/7
015.005.21M"2/1
Use to Select Proper Size
Terminal
www.te.com/appliances
Part Number Index
Magnet Wire Terminals and Termination Systems
www.te.com/appliances
91
41765 48
41766 48
41770 48
41899 48
41900 48
41904 48
42076 48
42119 48
42192 48
42776 48
42778 48
42779 48
42780 48
60177 55
60318 51
60319 51
60320 51
60321 51
60322 51
60323 51
60325 51
60384 54
60385 54
60752 52
61074 48
61151 52
61166 49
61440 53
61442 53
61710 52
62000 47
62001 47
62002 47
62040 47
62044 49
62069 54
62080 54
62131 59
62157 47
62194 49
62200 47
62201 47
62243 61
62244 61
62295 47
62303 47
62304 47
62305 47
62306 47
62307 47
62308 47
62309 47
62310 47
62311 47
62341 49
62381 56
4 02426
4 92426
62430 13
4 13426
62438 13
62439 13
Part No. Page
62445 53
62447 53
62458 10
62459 10
62511 18
62512 18
62513 18
62514 18
62600 21
62606 30
62609 10
62610 10
62651 21
62652 21
62670 49
62678 18
62702 13
62743 19
62755 51
62780 30
62781 30
4 33826
62835 51
62888 19
7 19826
7 69826
7 79826
7 89826
62904 18
62922 53
62923 22
62928 11
4 53926
62938 13
62958 11
62992 10
63018 18
63026 21
63027 21
63036 10
63039 10
63062 17
63063 17
63064 22
63107 19
63108 19
63109 19
63128 21
63132 21
63136 54
63140 54
63145 17
63147 51
63155 22
63160 13
63165 54
63199 31
63216 14
7 81236
63235 10
63236 10
63237 10
Part No. Page
63240 10
63253 11
63273 18
63277 16
63278 16
63309 21
63340 19
63353 20
7 46336
7 79336
63399 51
63403 21
7 01436
63425 22
63427 20
63429 19
63431 49
63443 16
63444 16
63446 51
63448 59
63453 61
63454 61
63455 61
8 85436
63459 22
63460 22
63461 18
63463 14
63464 22
63465 22
63480 56
63484 53
63486 17
63489 14
63495 22
63499 21
63504 10
63506 55
63561 48
63562 48
63564 48
63565 13
63569 16
63570 16
63571 21
63584 18
63585 18
4 19536
63601 21
63607 21
63612 51
63613 30
63614 21
63621 49
63622 54
63623 54
6 23636
63641 10
63649 51
4 85636
63659 11
Part No. PageNote: This index lists all cataloged parts
by base no. only. Complete part nos.
(with prefixes and/or suffixes) are shown on
the page(s) indicated.
Part Number Index
Catalog 82221
Part Number Index
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
92
63660 11
63661 11
63662 4
63663 18
63664 18
63665 18
63666 20
63667 20
63670 18
63675 31
63690 10
63710 26
63711 26
63712 26
63713 26
63714 26
63716 26
63717 26
63718 26
63719 26
63720 26
63734 26
63735 26
63736 26
63737 26
63738 26
63740 26
63741 26
63742 26
63743 26
63744 26
63746 17
63762 20
63772 16
63775 7
63776 18
63777 17
63778 31
63782 19
63786 4
63788 16
63789 4
63795 30
63806 14
63807 14
63808 14
63810 14
63816 22
63818 13
63819 13
63827 17
63844 30
63856 10
63864 52
63870 53
63871 53
63888 27
63889 53
63899 14
63903 27
63940 55
63941 55
Part No. Page
63942 55
63964 56
63965 14
63972 14
63973 14
63974 14
63975 6
63983 20
63995 20
63996 20
160809 13
160810 13
160897 13
170063 59
171370 58
235080 58
281006 58
281622 7
281633 7
284937 41
293029 40
293214 38
316300 18
350571 52
353937 59
356462 55
360033 58
360050 58
360051 60
360052 60
466010 54
466510 53
466816 54
485044 51
485079 51
505036 52
505044 52
505071 51
505072 51
505075 51
505079 52
520995 60
521078 58
565435 53
566410 55
566411 55
567343 54
567451 54
640212 52
680353 55
880631 58
926850 5
926851 5
926852 5
928770 5
928771 5
928854 5
964101 7
964106 5
964108 5
964110 5
964111 5
Part No. Page
964114 5
964156 47
964252 5
964290 7
964337 5
964338 5
964339 5
964340 5
964341 5
969082 5
969125 8
1123655 59
1217004 19
1217011 4
1217013 13
1217029 53
1217041 8
1217042 20
1217065 18
1217067 6
1217068 6
1217069 6
1217072 53
1217073 53
1217075 20
1217090 20
1217128 18
1217146 10
1217152 21
1217172 61
1217173 61
1217174 61
1217175 61
1217176 61
1217181 60
1217186 60
1217187 60
1217196 13
1217200 60
1217209 9
1217221 6
1217234 4
1217261 60
1217262 58
1217264 59
1217302 11
1217324 8
1217339 20
1217355 6
1217356 6
1217357 6
1217358 6
1217368 4
1217384 48
1217405 13
1217406 8
1217417 55
1217457 9
1217458 9
1217493 19
1217497 26
1217516 26
Part No. Page
1217529 31
1217533 6
1217538 9
1217579 6
1217592 19
1217593 14
1217595 14
1217596 14
1217613 9
1217624 55
1217666 26
1217688 6
1217689 6
1217690 6
1217691 6
1217745 14
1217746 14
1217783 17
1217835 54
1217853 9
1217858 9
1217860 21
1217870 21
1217902 20
1217924 21
1217973 9
1247000 11
1247001 11
1247002 11
1247003 11
1247004 11
1380145 58
1394403 15
1394429 12
1394430 12
1394431 12
1394432 12
1394433 12
1394475 15
1394476 15
1394638 15
1394639 15
1418686 8
1534110 8
1534234 5
1534684 26
1534685 26
1534686 26
1534687 26
1599105 59
1601000 36
1601002 41
1601005 39
1601006 40
1601009 38
1601011 40
1601013 40
1601018 40
1601020 40
1601021 40
1601028 41
1601033 40
Part No. Page
Part Number Index
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
93
1601035 40
1601037 38
1601039 39
1601041 38
1601045 39
1601046 36
1601049 40
1601052 41
1601056 36
1601058 40
1601059 39
1601061 41
1601063 38
1601064 39
1601066 38
1601068 40
1601072 40
1601073 39
1601074 36
1601075 37
1601077 37
1601095 38
1601097 39
1601099 38
1601104 38
1601110 38
1601112 39
1601115 41
1601117 36
1601118 41
1601119 38
1601120 38
1601128 38
1601133 39
1601136 36
1601137 37
1601138 38
1601139 41
1601140 36
1601142 40
1601155 38
1601159 41
1601161 41
1601174 40
1601194 39
1601196 37
1601204 39
1601214 38
1601226 40
1601232 37
1601237 36
1601243 38
1601421 42
1601424 42
1601425 42
1601426 42
1601427 42
1601431 42
1601432 42
1601433 42
1601434 42
1601435 42
Part No. Page
1601436 42
1601437 42
1601438 42
1601440 42
1601447 42
1601475 42
1601503 73
1601504 73
1601507 70
1601511 72
1601513 72
1601514 70
1601520 69
1601528 71
1601529 71
1601531 71
1601532 71
1601538 65
1601539 65
1601540 65
1601542 73
1601545 73
1601546 73
1601547 73
1601548 72
1601549 72
1601550 69
1601551 69
1601553 69
1601555 73
1601559 65
1601560 65
1601562 73
1601564 73
1601566 72
1601569 72
1601571 72
1601572 69
1601573 69
1601575 68
1601577 68
1601578 68
1601580 73
1601582 73
1601583 73
1601584 73
1601586 72
1601587 70
1601588 70
1601591 70
1601593 68
1601596 73
1601597 72
1601599 72
1601600 72
1601601 70
1601603 70
1601604 65
1601606 65
1601607 64
1601608 64
1601610 73
Part No. Page
1601611 73
1601612 73
1601614 72
1601617 72
1601618 72
1601619 72
1601620 70
1601623 70
1601625 70
1601628 70
1601629 70
1601630 70
1601631 70
1601632 68
1601633 68
1601635 73
1601637 65
1601639 64
1601640 72
1601642 71
1601644 65
1601646 65
1601647 65
1601649 73
1601650 72
1601651 72
1601652 72
1601654 72
1601655 70
1601656 70
1601658 70
1601660 70
1601661 70
1601664 70
1601665 70
1601667 70
1601668 70
1601669 69
1601675 65
1601677 64
1601678 64
1601680 71
1601681 71
1601682 71
1601683 65
1601687 72
1601689 71
1601691 71
1601693 71
1601694 71
1601695 71
1601705 64
1601706 64
1601707 64
1601709 71
1601710 71
1601711 71
1601712 71
1601716 65
1601717 64
1601718 64
1601719 64
Part No. Page
1601721 72
1601722 72
1601723 72
1601726 71
1601729 71
1601730 71
1601731 71
1601733 71
1601750 64
1601754 71
1601755 71
1601761 64
1601764 71
1601765 71
1601766 71
1601768 69
1601769 68
1601771 68
1601793 65
1601794 64
1601795 73
1601797 69
1601798 69
1601800 65
1601807 69
1601808 72
1601809 72
1601810 72
1601811 70
1601814 64
1601818 70
1601819 70
1601820 70
1601823 64
1601824 64
1601825 73
1601827 72
1601828 70
1601829 70
1601832 65
1601833 64
1601835 64
1601837 72
1601841 71
1601842 64
1601844 65
1601845 65
1601846 64
1601847 64
1601848 64
1601852 71
1601853 68
1601857 64
1601953 75
1718165 30
1740417 15
1740418 15
1740419 15
1740574 5
1740603 8
1740698 8
1740829 26
Part No. Page
Part Number Index
Part Number Index
Magnet Wire Terminals and Termination Systems Catalog 82221
94
www.te.com/appliances
1742125 7
1742159 9
1742160 18
1742167 14
1742203 6
1742211 8
1742347 6
1742398 21
1742410 8
1742605 13
1742614 10
1742657 61
Part No. Page
1742708 11
1742781 9
1742819 20
1742820 20
1742828 7
1742881 55
1742882 55
1742898 47
1742964 59
1742977 55
1742979 55
1742981 59
Part No. Page
1855633 55
1855634 55
1855680 55
1855681 55
1955415 58
1969357 58
1987143 12
1987199 8
1987222 28
1987223 28
1987224 28
1987225 28
Part No. Page
1987226 28
2120743 27
2120744 27
2120745 27
2120746 27
2120747 27
2232326 58
2232327 58
2825082 58
2825083 59
Part No. Page
Engineering Notes
Magnet Wire Terminals and Termination Systems Catalog 82221
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95
Engineering Notes
Magnet Wire Terminals and Termination Systems Catalog 82221
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96
Engineering Notes
Magnet Wire Terminals and Termination Systems Catalog 82221
www.te.com/appliances
97
APPLIANCES /// MAGNET WIRE TERMINATION
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MAG-MATE and SIAMEZE are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE
Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth
in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages
arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such
product for the specific application.
© 2016 TE Connectivity Ltd. family of companies All Rights Reserved.
82221 06/2016
APP
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