SOURIAU brings to market a lightweight, robust and reliable 8STA High
Density solution from the smallest to the largest size.
8STA Series
High Density
SOURIAU Extends its High Density Offer
with Size #26 Contact Technology
6 shell sizes available
Provides flexibility according to your application.
From shell size 02 to 12.
A reliable & robust solution Well proven design as standard 8STA: derived
from MIL-DTL-38999 & JN1003.
Significant space saving High Density layout 12-43 example:
Twice the number of contacts - a size smaller
shell can be used for the same application.
PCB pin & socket contacts
Space and weight saving for box design.
Lightweight & flexible Designed for 24 to 30 AWG wire, smaller
diameter tubing and boots.
12-43
43 contacts
#26
14-35
37 contacts
#22D
12-35
22 contacts
#22D
2
8STA Series
High Density
Description
• Derived from MIL-DTL-38999 & JN1003
standard
• Rugged aluminium body to ensure long
service life in the harshest environment
• 100% scoop proof
• Available in 6 shell sizes:
02-05; 04-06; 06-09; 08-12; 10-26; 12-43
• Contacts #26 for AWG 24 to 30
• 6 colours coded keyways orientations
• Boot termination feature
Technical features
Mechanical
• Shell: Aluminium
• Shell palting: Conductive black zinc
• Insulator: Liquid silicone rubber
• Seal: Liquid Silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3 ms and EIA-364-27
• Vibration: 147 m/s2, 10 to 2000 Hz
Electrical
• Contact resistance:
Size 26: 16mΩ
• Insultation resitance:
≥5000mΩ (at 400Vdc)
• Contact rating:
Size 26: 3 Amp
• Shell continuity: ≤10mΩ
Environmental
• Temperature range: -55°c to +175°c
• Sealing mated connectors:
IP 67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Contact layouts
6#26
04
06
06
09
9#26
08
12
12#26
10
26
26#26
12
43
43#265#26
02
05
3
8STA Series
High Density
Basic series 8STA 612 43 P N
Shell type:
0: Oval flange receptacle
1: In line receptacle
2: Oval Flange receptacle with PCB contacts
6: Plug
7: Jam nut receptacle
Shell size:
02; 04; 06; 08; 10; 12
Contact layout: See previous page
Type of contact:
P: Pin
S: Socket
Orientation:
N: Red; A: Yellow; B: Blue; C: Orange; D: Green; E: Grey (shell size 02 only); U: Universal
Specification:
None : Standard crimp version
499: Integrated clinch nut on the flange:
. M2 insert (shell type 0 & 2 only for shell sizes 04 & 06)
. M3 insert (shell type 0 & 2 only for shell sizes 08, 10 & 12)
523: Light weight in line receptacle - for shell sizes 08 to 12 (shell type 1 only)
528: Integrated clinch nut on the flange: M2.5 insert (shell type 0 & 2 only for shell sizes 04 & 06)
566: Rackable plug - for shell sizes 10 & 12 (shell type 6 only)
Ordering information
Note: All dimensions are in millimeters (mm)
Dimensions
Shell sizes 02, 04 & 06
Plug
A
B
C
In-line receptacle
A
B
C
Shell size A Ø B Ø C
02 17.50 7. 2 10.4
04 18.3±0.2 8.5±0.1 13.4±0.1
06 21.95/22.2 10.1/10.35 15.05±0.2
Shell size A Ø B Ø C
02 17.50 7. 2 8.3
04 18.1±0.2 8.5±0.1 10±0.2
06 22.95/23.2 10.1/10.35 11.5/11.65
4
8STA Series
High Density
Note: All dimensions are in millimeters (mm)
Oval flange receptacle
A
B
C
D
E
with PCB
contacts
J
F
G
H
K
Jam nut receptacle (shell size 04)
16 - 16.2 7.5 - 7.7
O’ring
2.9 - 3.1
Panel thickness: 1.5 to 5.0
9.8 - 10.2
Ø8.4 - 8.6
20.2 max
Ø22.5 max
11.70
Ø12.5±0 1
Panel cut out
18
Note: for other shell sizes please consult us.
Panel cut out
L
M
N
Orientation
Key
positions
N
Red
A
Yellow
B
Blue
C
Orange
D
Green
E
Grey
U
No color
Angles A° 145° 130° 110° 155° 90° - None
Angles B° 75° 120° 120° 115 ° 115 ° -None
A°
B°
View from front
face of plug.
Shell
size
J K L Ø M Ø N
#22D #26 #22D #26
02 1.17/1.24 0.95/1.15 0.64/0.69 0.49/0.54 15.3±0.2 9.3±0.1 3.1±0.2
04 1.19/1.24 1.1/1.15 0.64/0.69 0.49/0.54 16.2±0.2 12 ±0.1 3.1±0.2
06 1.19/1.24 1.1/1.15 0.64/0.69 0.49/0.54 18±0.2 13 ±0.1 3.1±0.2
Shell
size A Ø B Ø C D E F G H
02 17 . 5 7. 2 8.3 15.3 - 10 - 2.45/2.55
04 17.9/18.3 8.4/8.6 9.8/10.2 16/16.4 12.8/13.2 10.4/10.7 8.8/9.2 2.5
06 22.9/23.2 10.1/10.3 11.5/11.6 17.8/18.2 14.7/14.9 12.6/12.9 10.7/10.8 3.9/4.1
For each shell size, U orientation can be mateable with any other orientations.
5
8STA Series
High Density
Note: All dimensions are in millimeters (mm)
Plug
Shell size ØA max. B max.
08 18.70
18.5510 21.50
12 25.10
33.5 max.
B
Color band
ø A
Dimensions
Shell sizes 08, 10 & 12
In-line receptacle
Shell size 8 10 12
ØA max. 17 . 6 20.7 25.1
ØD+0.20 12 15 19.05
G max. 33.5
-0.13
G
Hand grip
ø A
Standard version
ø D
G
Lightweight version (specification 523)
ø D
Jam nut receptacle
P Panel thickness
ø A
G
E
F
B1
ø D
B2
ø A
B
Panel cut out
-0.12
6
8STA Series
High Density
Note: All dimensions are in millimeters (mm)
Oval flange receptacle with PCB contacts
P Panel thickness
Ø C
L max.
A max.
2.5 ±0 05
G
E
F
ø D
B
+0.1 -0.13 +0.15 -0.13
ø H
14.50 max.
13.60 min.
ø 0.7
ø 1.25
Ø A
Ø C
B
Panel cut out
Oval flange receptacle
P Panel thickness
Ø C
L max.
A max.
Ø A
Ø C
B
Boot termination
G
E
F
ø D
B
Panel cut out
+0.1 -0.13 +0.15 -0.13
Shell size N
Red
A
Yellow
B
Blue
C
Orange
D
Green
08 95° 77° - - 113 °
10 95° 81° 67° 123° 109°
12 95° 75° 63° 12 7 ° 116°
For each shell size, U orientation can be mateable with any other orientations.
B
A
N
D
C
100°
37°
28°
5°
Orientation
View from front
face of plug
7
8STA Series
High Density
DC
ØB
ØA
over knurl
Crimping tools
Tooling
Shell size Contact
type
Locator
part number
Plier part number
Spec. SOURIAU
02, 04 & 06 Male 640 088 M22520/2-01 8476-01
Female 640 089
08, 10 & 12 Male 8599-0397 M22520/2-01 8476-01
Female 8599-0398
Contact
layouts Material Part number Colour
Insertion Extraction
02, 04 & 06 Plastic 8599-0444 900 Blue Red
08, 10 & 12 Plastic 8599-0399 900 Black White
Insertion & extraction tools
Shrinkable termination detail
Shell size 02 04 06 08 10 12
ØA 7.20 8.65 9.90 10.62 13.72 17.26
ØB±0.05 6.55 8.00 9.25/9.40 9.70 12.65 16.02
C±0.05 2.20 2.70 4.20 6 6 6
D2.30 2.30 3.50 3.5 3.5 3.5
Note: All dimensions are in millimeters (mm)
Contacts
Crimp contacts
Shell size Contact
type Contact Ø Part numbers
08, 10 & 12
shell type 2 only
Male 1.03 F1P1P3E0020ALY
Female F1P1ES32001A00
PCB contacts
Shell size Contact
type
Contact Ø
max. Part numbers
Admissible wire section External Ø over
insulation (mm)
mm² AWG
Min. Max. Min. Max. Min. Max.
02, 04 & 06 Male
0.50
8599-1001 JL 0.095 0.24
30 24 0.60 0.83
Female 8599-1002 900
08, 10 & 12 Male 8599-0297 0.055 0.215
Female 8599-0298
For shell sizes 02, 04 & 06 please consult us.
8
8STA Series
High Density
Accessories
Nut plates
• Nut plates are available for all 8STA
(sizes 02 to 24) two holes flanges
mounted connector receptacles.
• Their design was specially made for
8STA product family.
Shell size P/N T (Thread)
02 8STA-02 M2.5 M2.5
8STA-02 M2.0 M2
04 8STA-04 M2
8STA-04 M2.5 M2.5
06 8STA-06 M2.5
08 8STA-08
M310 8STA-10
12 8STA-12
Gaskets
Shell size P/N Standard P/N Fuel tank
02 8STA-G02 8STA-G02 022
04 8STA-G04 8STA-G04 022
06 8STA-G06 8STA-G06 022
08 8STA-G08 8STA-G08 022
10 8STA-G10 8STA-G10 022
12 8STA-G12 8STA-G12 022
• Gaskets are available for all 8STA
sizes (02 to 24)
• They are available in two versions:
- Standard version: Liquid silicone
rubber
- Fuel tank version: Fluorel
Metal protective cap & lanyard
Shell
size
Part numbers
Plug
cap
Receptacle
cap
02 8STA802A 8STA902A
04 8STA804A 8STA904A
06 8STA806A 8STA906A
08 8STA808A 8STA908A
10 8STA810A 8STA910A
12 8STA812A 8STA912A
Cord material: Nylon
Cap plating: Black anodic oxydation
Metal protective caps
Shell
size
Part numbers
Plug
cap
Receptacle
cap
02 8STA802 8STA902
04 8STA804 8STA904
06 8STA8F06 8STA9F06
08 8STA808 8STA908
10 8STA810 8STA910
12 8STA812 8STA912
Note: All dimensions are in millimeters (mm)
Boots
9
8STA Series
High Density
+X
-X
+Y
-Y
+X
-X
+Y
-Y
+X
-X
+Y
-Y
Contact X Y
16 -5.82 0.00
17 -5.54 +1.80
18 -4.71 +3.42
19 -3.42 +4.71
20 0.00 +4.12
21 +1.68 +3.76
22 +2.54 +2.28
23 +3.92 +1.27
24 +4.10 -0.43
25 +3.57 -2.06
26 +1.99 -2.74
27 +0.86 -4.03
28 -0.86 -4.03
29 -1.99 -2.74
Contact X Y
30 -3.57 -2.06
31 -4.10 -0.43
32 -3.92 +1.27
33 -2.54 +2.28
34 -1.68 +3.76
35 0.00 +2.42
36 +1.21 +1.21
37 +2.42 0.00
38 +1.21 -1.21
39 0.00 -2.42
40 -1.21 -1.21
41 -2.42 0.00
42 -1.21 +1.21
43 0.00 0.00
Contact X Y
1+1.69 +3.79
2+3.09 +2.77
3+3.95 +1.28
4+4.13 -0.44
5+3.58 -2.10
6+2.40 -3.37
70.00 -4.13
8-2.40 -3.37
9-3.58 -2.10
10 -4.13 -0.44
11 -3.95 +1.28
12 -3.09 +2.77
13 -1.69 +3.79
Contact X Y
14 0.00 +3.50
15 +1.70 +1.76
16 +2.55 +0.29
17 +1.70 -1.18
18 +0.85 -2.65
19 -0.85 -2.65
20 -1.70 -1.18
21 -2.55 +0.29
22 -1.70 +1.76
23 0.00 +1.76
24 +0.85 +0.29
25 0.00 -1.18
26 -0.85 +0.29
Contact X Y
1+1.80 +5.54
2-1.80 +5.54
3+3.42 +4.71
4+4.71 +3.42
5+5.54 +1.80
6+5.82 0.00
7+5.54 -1.80
8+4.71 -3.42
9+3.42 -4.71
10 +1.80 -5.54
11 0.00 -5.82
12 -1.80 -5.54
13 -3.42 -4.71
14 -4.71 -3.42
15 -5.54 -1.80
Contact X Y
1+0.92 +2.54
2+2.34 +1.35
3+2.66 -0.47
4+1.74 -2.07
50.00 -2.70
6-1.74 -2.07
7-2.66 -0.47
8-2.34 +1.35
9-0.92 +2.54
10 0.00 +1.03
11 +0.89 -0.51
12 -0.89 -0.51
For further information contact us at contactmilaero@souriau.com
or visit our web site www.motorsport-connectors.com
Coordinates for straight PC tail terminations
Viewed from front face of male insulator
08-12 10-26 12-43
WMAE8STAHDP03402EN © Copyright SOURIAU December 2011- All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notication or public announcement. Any duplication is prohibited, unless approved in writing.