8STA/8TA SERIES
Compact Circular Connectors
Derived from MIL-DTL-38999 & JN1003
3
8STA/8TA Series
Contents
Typical applications .......................................... 6
Features & Benets .......................................... 7
8STA/8TA Series product overview ................. 8
Custom solutions ............................................. 9
Contact layouts ................................................ 10
Overview
Contacts ........................................................... 56
Wiring instructions ............................................ 57
Filler plugs, Tooling .......................................... 58
Boots, Shrinkable termination detail ................ 59
Metal protective caps ....................................... 60
Nut plates, Gaskets .......................................... 61
Common Section
8STA Series shell sizes 02, 04 & 06 .................. 16
8STA Series shell sizes 08 to 24 ....................... 19
8TA Series compact low prole ........................ 23
8STA Series PC Tail contacts ............................ 26
8STA Series power contacts ............................. 29
8STA Series coax contacts ................................ 32
8STA Series high density #26 contacts ............. 34
Standard Series
209 Series ......................................................... 64
High power contacts ........................................ 64
Composite connectors ..................................... 65
micro38999 Series break away ......................... 65
microComp® Series .......................................... 66
8D8/8D Series .................................................. 66
Range Extension
Presentation
SOURIAU is a recognized worldwide market leader
in the design and manufacture of connectors and
interconnect systems for harsh environments.
The relationship between the company and the
motorsport industry goes back many years.
SOURIAU’s main production facility is located in
Le Mans and since 1990 we supply connectors to
local racing teams for the world famous 24 Hours
Endurance Racing.
The Motorsport activity is a market where more
and more electronics are installed and where space
and weight constraints become more critical. 8STA
and 8TA Series are designed to be smaller and
lighter with high reliability features to protect the
driver and are used across the world of motorsport
on 2 and 4 wheels.
8STA & 8TA circular connectors are derived from
international military specications MIL-DTL-38999
and JN1003, and are designed to withstand high
levels of shock and vibration in harsh environments.
Integrated clinch nuts ....................................... 38
Single hole xing .............................................. 40
Quick release for steering boss system ............ 42
Derived Series
Blind mating plug ............................................. 44
Hermetic shell size 02 ...................................... 46
Hermetic fuel tank ............................................ 48
Hermetic feed-through ..................................... 50
Fuel immersible ................................................ 52
8STA/8TA SERIES
© 2015 SOURIAU - SOURIAU is a registratred trademark
Overview
8STA/8TA Series
Typical applications ................................................................................................ 6
Features & Benets ................................................................................................ 7
8STA/8TA Series product overview ........................................................................ 8
Custom solutions .................................................................................................... 9
Contact layouts ....................................................................................................... 10
6
© Christophe Fouquin / Fotolia
8STA/8TA Series | Overview
Typical applications
Engine
ERS / Power Distribution
Sensors Steering Wheel
© Fotolia
© Shutterstock © SOURIAU
© Fotolia
Telemetry & Network Fuel Tank
© C. Lemarié
© Fotolia
7
8STA/8TA Series | Overview
Features & Benets
ROBUST
ALL IN
ONE
SEALED
EASY
TO USE
LARGE
OFFER
Compact and Reliable
Compact circular range derived from MIL-DTL-38999 and JN1003.
Smallest removable contacts connector on the market: shell size 02.
Withstand high levels of shock and vibration in harsh environments.
User Friendly
Quick bayonet locking: 1/3 turn to mate.
Secure mating with audible clic and visual color indication.
Up to 7 color coded keyway orientations.
A Complete Range
Signal, power, coax and concentric twinax contacts.
12 shell sizes: from size 02 up to size 24.
More than 100 contact layouts. Many derived products.
Environmental Resistant
Grommet and interfacial seal as MilAero products, IP67.
500 mating/unmating endurance.
Withstands most of motorsport uids.
Integrated Backshell
Cost effective. Space and weight saving.
Right angle and straight version available.
Easy to implement with heat shrink boot.
8
8STA/8TA Series | Overview
3
Materials &
Platings
a full
Contact
offer
Versatile
& Robust
Aluminum
. Black Zinc Conductive
. Nickel RoHS
Stainless Steel
. Passivated RoHS
Composite
. Without plating
Reliable
MIL-DTL-38999 and
JN1003 derived
Compacity
Miniature sizes 02, 04, 06
Low profile version
High sealing solutions
Hermetic version
Fuel immersible version
Adaptability
Crimp / Solder / PC Tail
Versatility
Signal / Power / Coax
Concentric twinax
High density
#26 contact layouts
A wide product range
8STA/8TA Series comparison
8TA
Series
Dedicated Characteristics
•
Derived from
MIL-DTL-38999 Series 2
• Compact low profile
8STA
Series
Dedicated Characteristics
•
Derived from
MIL-DTL-38999, JN1003
and VG96912 Standard
• Miniature sizes 02, 04, 06
Up to shell size 24
• Scoop proof
• Nickel plating
SOURIAU services
Series
Common Characteristics
•
Optimized oval ange
• Conductive black zinc or
nickel plating
•
Rugged aluminum body
to ensure long service life in
the harshest environments
•
Color-coded keyway
8STA 8TA
High levels of nished connector stock
from our worldwide distributors
3D models available online on www.souriau.com
Registration is quick and the downloads are free!
From
Stock 3D
Models
9
8STA/8TA Series | Overview
Custom solutions
COAX CONTACTS see p.32
High frequency transmission
HIGH DENSITY see p.34
#26 removable contacts
Let your need take the lead! Due to the constant
innovative needs from the Motorsport market, SOURIAU
is dedicated to produce derived products on demand.
One of the primary objectives with this product family, is
to push the boundaries in terms of miniaturization and
weight reduction, as demonstrated by the introduction
of the world smallest, and now most popular, motorsport
connector with removable contacts: 8STA shell size 02.
Continuing on with this theme, several new products can
be found in this catalogue, including receptacles with
integrated clinch nuts eliminating the need for nut plates,
connector designed for steering boss system for column
using, single hole xing solution for space and weight
saving and 8STA High Density with pin contacts normally
associated with much larger connectors.
Let's have a look on the lastest SOURIAU innovations:
SINGLE HOLE FIXING see p.40
Space and weight saving
BLIND MATING PLUG see p.44
Hard-to-reach areas solution
HERMETIC SIZE 02 see p.46
Weld mounting compact design
HERMETIC FEED-THROUGH see p.50
Solder contacts on both sides of bulkhead
THERMAL PROTECTION
Click here for more information
CLINCH NUTS see p.38
Space and weight saving
STEERING BOSS SYSTEM see p.42
Designed for column using
Engineered Materials
A global solution with our sister company
DARCHEM ENGINEERING
10
8STA/8TA Series | Overview
Contact layouts
Power
P
Signal
SHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFuel Immersible version developed
F
08
35*
6#22D
Service M
98*
3#20
Service I
12
12#26
Service R
06
05
5#26
Service M
09
9#26
Service R
35
5#22D
Service M
S SS HD SHD
10
22
4#22D
Service M
S
* Available for 8TA Series
SFSF
1#12
Service II
01
S
04
4#20
Service I
S
05
5#20
Service I
F
S
35
13#22D
Service M
H F
S
80
spec 251
1#8
Service I
P
98
6#20
Service I
H F
S
99
7#20
Service I
S
02
2#16
Service I
S
#26 #22D #20 #16 #12 #8 PowerContact sizes #4 Power
#8 Coax or Concentric Twinax - consult us
02
SHD HSH
04
5#26
Service R
05 35
3#22D
Service S
06
6#26
Service R
SFSF
SHD F
05
5#26
Service R
35
3#22D
Service S
01
spec 801
1#16
Service II
C
80
1#8
Service I
C
26
26#26
Service R
SHD
Size 02: Marking on shell.
Rear view of receptacle for male and female insulator. Opposite marking between plug and receptacle.
Sizes 04 to 24: Marking on insulator.
Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator.
11
8STA/8TA Series | Overview
Contact layouts
Power
P
Signal
SHigh Density
HD Hermetic version developed
H
Concentric Twinax (=Triax) or Coax
CFuel Immersible version developed
F
12
1#4
Service M
01
spec 261 08
8#20
Service I
04
4#16
Service I
26
6#22D, 2#12
Service M
35
22#22D
Service M
43
43#26
Service R
03
3#16
Service I
98
10#20
Service I
SHD
PSH
SH F
SS S
14
5#16
Service II
05 19
19#20
Service I
18
18#20
Service I
35
37#22D
Service M
97
8#20, 4#16
Service I
15
14#20, 1#16
Service I
68
68#26
Service R
SHD
16
38#22D, 1#8
Service M
02
S S H F
S
S S
26
26#20
Service I
35
55#22D
Service M
S S
75
spec 251
2#8
Service M
P
99
2#16, 21#20
Service I
S
08
8#16
Service II
06
6#12
Service I
P
S S S
38#22D, 1#8
Service N
02
spec 251
75
2#8
Service M
C
SC
2#12, 2#8
Service M
22
spec 251
22
2#12, 2#8
Service M
20
16#22D, 4#12
Service II
S S C
P
S
Sizes 04 to 24: Marking on insulator.
Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator.
#26 #22D #20 #16 #12 #8 PowerContact sizes #4 Power
#8 Coax or Concentric Twinax - consult us
H
S
H
S
12
8STA/8TA Series | Overview
Contact layouts
Power
P
Signal
SConcentric Twinax (=Triax) or Coax
C
18
20
11#16
Service II
11
11#12
Service I
11 20
18#20, 2#8
Service M
16
16#16
Service II
20
spec 251
18#20, 2#8
Service M
48
4#8
Service I
P
77
spec 251
17#22D, 2#8
Service M
P
S
S
32
32#20
Service I
28
26#20, 2#16
Service I
35
66#22D
Service M
18
spec 251
14#22D, 4#8
Service M
P
S S SS
S S
18
14#22D, 4#8
Service M
SC
35
79#22D
Service M
39
37#20, 2#16
Service I
41
41#20
Service I
S SS
42
2#4
Service I
72
6#16, 2#4
Service I
59
55#22D, 4#12
Service M
75
4#8
Service M
75
spec 251
4#8
Service M
77
17#22D, 2#8
Service M
SCP
SP
SC C P P
S
22
21#16
Service II
21 53
53#20
Service I
35
100#22D
Service M
55
55#20
Service I
32
32#20
Service I
54
40#22D
9#16, 4#12
Service M
S S S SS S
6#8
Service M
06 06
spec 251
6#8
Service M
P
C
Sizes 04 to 24: Marking on insulator.
Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator.
#26 #22D #20 #16 #12 #8 PowerContact sizes #4 Power
#8 Coax or Concentric Twinax - consult us
P
S
13
8STA/8TA Series | Overview
Contact layouts
Power
P
Signal
SConcentric Twinax (=Triax) or Coax
C
24
48#20, 8#16
Service I
04
97#22D, 2#8
Service M
07
spec 251
Test voltage rating (Vrms)
Service Sea level at 21 000 m
R400 N/A
S1,000 N/A
M1,300 800
N1,000 600
I1,800 1,000
II 2,300 1,000
P
S
S
19
19#12
Service I
S
24
12#16, 12#12
Service II
29
29#16
Service I
S S
97#22D, 2#8
Service M
07 08
8#8
Service M
08
spec 251
8#8
Service M
35
128#22D
Service M
S
44
4#16,
4#4
Service I
40#20,
4#16, 2#8
Service I
46
spec 251 61
61#20
Service I
S
40#20,
4#16, 2#8
Service I
46
SCP
S
P
S
37
37#16
Service I
S
43
23#20,
20#16
Service I
41
spec 251
22#22D,
3#20, 11#16,
2#12, 3#8
Service N
S
41
22#22D,
3#20, 11#16,
2#12, 3#8
Service N
P
SS C
SCCP
Sizes 04 to 24: Marking on insulator.
Front view of male insulator for plug and receptacle. Opposite marking between male and female insulator.
#26 #22D #20 #16 #12 #8 PowerContact sizes #4 Power
#8 Coax or Concentric Twinax - consult us
8STA/8TA SERIES
© 2015 SOURIAU - SOURIAU is a registratred trademark
Standard Ranges
8STA Series - Miniature shell sizes 02, 04 & 06 ....................................................... 16
8STA Series - Shell sizes 08 to 24 ............................................................................ 19
8TA Series - Compact low prole ............................................................................ 23
8STA Series - PC Tail contacts ................................................................................. 26
8STA Series - Power contacts .................................................................................. 29
8STA Series - Coax contacts .................................................................................... 32
8STA Series - High density #26 contacts. ................................................................ 34
8STA/8TA Series
16
8STA Series | Miniature Shell Sizes 02, 04 & 06
Mechanical
• Shell:
Aluminium alloy
Glass bre loaded plastic - composite (shell
size 06 only)
• Shell plating:
Aluminum: Conductive Black Zinc
Nickel (F)
Composite without plating (X)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
• Contact retention:
35 N (size 26)
45 N (size 22D)
Electrical
• Test voltage:
Size 26: 400 Vrms
Size 22D: 1000 Vrms (shell size 02 & 04)
1300 Vrms (shell size 06)
• Contact resistance:
Size 26: <16 mΩ
Size 22D: <14.6 mΩ
• Insultation resitance:
≥ 5000MΩ @ 400Vdc / Size 26
≥ 5000MΩ @ 500Vdc / Size 22D
• Contact rating:
Size 26: 3 Amp
Size 22D: 5 Amp
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray:
Aluminum: 48 hours
Composite: 500 hours
Description
• Ultra compact design & very lightweight
connector
• Rugged aluminium body to ensure long service
life in the harshest environment
• Positive locking mechanism with locked colour
indicators
• Scoop proof
• 7 color-coded keyway orientations
• Boot termination feature
• PCB option available
• Conductive black zinc or nickel plating
Technical features
17
8STA Series | Miniature Shell Sizes 02, 04 & 06
Basic series 8STA 0 04 05 P N
Shell type
0: Oval ange receptacle - PCB version available, please see p.XX
1: In-line receptacle
6: Plug
7: Jam nut receptacle (consult us)
Material & Plating
empty: Aluminum conductive Black zinc
F: Aluminum Nickel
X: Composite without plating (shell size 06 only)
Shell size
02, 04, 06
Contact layout
See page 10
Type of contact
P: Pin
S: Socket
Orientation
N: Red / A: Yellow / B: Blue / C: Orange / D: Green / E: Grey (shell size 02 only) / U: Universal (aluminum alloy only)
Specication
None: Standard version
499:
Integrated nut on the ange - M2 insert (only for shell type 0 and 2) - for more details, please see page 38
528: Integrated nut on the ange - M2.5 insert (only for shell type 0 and 2) - for more details, please see page 38
562: PCB version - for more details, please see page 26
022: Fuel immersible version (shell sizes 04 and 06 only) - for more details, please see page 52
Ordering information
Dimensions
Note: All dimensions are in millimeters (mm)
www.tracepartsonline.net
FREE 3D MODELS
AVAILABLE ONLINE
Jam nut receptacle
Panel cut out
ØJ
H
ØA
ØA
BB C
ØD
E
F
ØG
Max panel thickness
4.5
Max panel thickness
4.5
Shell size ØA Max B Max C±0.15 ØD Max E Max F Max ØG Max H±0.2 ØJ±0.1
02 8.6 16.3 (02-05)
17.6 (02-35) N/A N/A 18.2 17 20.5 9.05 9.7
04 10.25 18.3 7.6 8.7 20.2 18.5 22.2 12 12.8
06 11.7 14.25 10.3 10.5 22.25 19.5 24.4 13.7 14.4
Shell size 02 Shell sizes 04 & 06
18
Oval ange receptacle
8STA Series | Miniature Shell Sizes 02, 04 & 06
A
B
C
D
E
Shell size A±0.2 ØB±0.2 ØC±0.2 D±0.2 E Max ØF±0.2 ØG±0.1
02 17.5 7.2 8.3 15.3 10.7 3.1 9.3
04 18.1 8.5 10.0 16.2 13.2 3.1 12.0
06 23.1 10.2 11.55 18.0 14.8 3.1 13.0
ØG
D
ØF
Note: All dimensions are in millimeters (mm)
Panel cut out
Orientations
C°
B°
View from front face of plug.
A°
Size 2 Sizes 4 & 6
Key positions N A B C D E U
Angle A° 153° 51° 102° 204° 255° 306° None
Angle B° 75° 120° 120° 115° 115° - None
Angle C° 145° 130° 110° 155° 90° - None
Color band Red Yellow Blue Orange Green Grey None
Shell size A ØB ØC
02 17.5 7.2 10.4
04 18.3±0.2 8.5±0.1 13.4±0.1
06 22.1±0.1 10.25±0.1 15.05±0.2
Shell size A ØB ØC
02 17.5 7.2 8.3
04 18.1±0.2 8.5±0.1 10.0±0.2
06 23.2 10.05 10.8
Plug In-line receptacle
A
B
C
A
B
C
A
B
C
Shell sizes 02 and 04 Shell size 06
19
8STA Series | Shell Sizes 08 to 24
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc
Nickel (F)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
• Contact retention:
Size 22D: 45 N
Size 20: 60N
Size 16: 100 N
Size 12: 100 N
Size 8: 110 N
Size 4: 200 N
Electrical
• Test voltage:
• Contact resistance:
Size 22D: 14.6 mΩ
Size 20: 7.3 mΩ
Size 16: 3.8 mΩ
Size 12: 3.5 mΩ
Size 8: 3 mΩ
Size 4: 2 mΩ
• Insultation resitance:
≥ 5000 MΩ (at 500 Vdc)
• Contact rating:
Size 22D: 5 A
Size 20: 7.5 A
Size 16: 13 A
Size 12: 23 A
Size 8: 45 A
Size 4: 80 A
• Shell continuity: ≤10 mΩ
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray:
Aluminum: 48 hours
Description
• 5 shell styles:
• 100% scoop-proof
• EMI-RFI shielding and shell to shell continuity
is provided by conductive plating and
integral grounding ring tting to the plug
• Environment sealing from interfacial seal and
rear grommet (sealing IP67)
• Positive locking mechanism with locked
colour indicator
• 6 color-coded keyway orientations
• Conductive black zinc or nickel plating
Technical features
Service M N I II
Sea level 1,300 1,000 1,800 2,300
20
8STA Series | Shell Sizes 08 to 24
Ordering information
Basic series 8STA 0 10 35 P N
Shell type
0: Oval ange receptacle front or rear mounting - PCB version available, please see p.XX
1: In-line receptacle
6: Plug
7: Jam nut receptacle
Material & Plating
None: Aluminum Black zinc cobalt
F: Aluminum Nickel
Shell size
08, 10, 12, 14, 16, 18, 20, 22, 24
Contact layout: See pages 10 to 13
Type of contact
P: Pin
S: Socket
Orientation
N: Red / A: Yellow / B: Blue / C: Orange / D: Green / U: Universal
Specication
None: Standard version
499:
Integrated nut on the ange - M2 insert (only for shell style 0 & 2) - for more details, please see page 38
528: Integrated nut on the ange - M2.5 insert (only for shell style 0 & 2) - for more details, please see page 38
523: Lighweight In-line receptacle (shell type 1 only)
022: Fuel immersible version - for more details, please see page 52
Plug
33.5 max.
B
Color band
ØA
5.8/6.22
3.28/3.7
Shell size ØA max. B max.
08 18.70
18.55
10 21.50
12 25.10
14 29.00
16 32.20
18 35.40
20 38.20 19.30
22 41.30
24 44.50 19.05
Dimensions
Note: All dimensions are in millimeters (mm)
21
In-line receptacle
8STA Series | Shell Sizes 08 to 24
G
Lightweight version (specication 523)
3.5/3.6
ØD
G
Boot termination
Hand grip
ØA
Standard version
ØD
Note: All dimensions are in millimeters (mm)
Shell size 8 10 12 14 16 18 20 22 24
ØA max. 17.6 20.7 25.1 28.3 31.4 34.7 38.1 41.2 44.7
ØD+0.20 12 15 19.05 22.22 25.4 28.57 31.75 34.92 38.1
G max. 33.5
-0.13
Oval ange receptacle
P Panel thickness
ØC
H max.
A max.
Boot termination
G
E
F
ØD
B
Shell size A max. B ±0.20 ØC 0ØD +0.2 E 0F 0G max. H max. P max. ØJ ±0.10 K ±0.20 ØL ±0.20
08 16.50 21.40
3.20
12.00
17.21
16.05
33.50
27.20
3.00
14.50 21.40
3.60
10 19.50 25.90 15.00 32.00 17.40 25.90
12 24.00 29.10 19.05 35.20 21.90 29.10
14 27.00 32.50 22.22 38.40 25.00 32.50
16 30.30 34.80 25.40 41.00 28.20 34.80
18 33.70 38.20 28.57 44.70 31.40 38.20
20 37.00 41.60 31.75
15.29
47.90 34.60 41.60
22 40.40 45.00 34.90 51.00 37.60 45.00
24 43.40 49.50 3.77 38.10 18.20 55.80 41.00 49.50 4.10
+0.1 -0.13 +0.15 -0.13
Panel cut out
ØJ
K
ØL
22
8STA Series | Shell Sizes 08 to 24
Note: All dimensions are in millimeters (mm)
Jam nut receptacle
Panel cut out
ØG
H
P Panel thickness
ØA
F
D
E
B
ØC
Boot termination B
Shell size ØA ±0.3 B ±0.24 ØC 0D ±0.10 E ±0.24 F ±0.3 P max. ØG ±0.10 H ±0.20 Tightening
torque (mN)
08 26.90 24.10 11.97
25.91
23.24
36.71
3.00
14.50 13.60 4
10 30.15 27.30 14.94 17.70 16.80 6
12 34.89 32.10 19.01 22.70 20.90 9
14 38.06 34.92 22.18 25.70 24.10 10
16 41.25 38.40 25.36 28.80 27.20 13
18 44.41 41.60 28.53
26.71 37.51
32.00 30.40 20
20 49.19 46.30 31.71 35.10 33.60 23
22 52.33 49.50 34.88 38.00 36.80 25
24 55.50 52.45 38.06 42.00 39.90 26
-0.12
Orientations
For each shell size, U orientation can be mateable with any other
orientations.
B
ANDC
100°
37°
28°
5°
Viewed from face of receptacle
B
A
N
D
C
37°
28°
5°
Viewed from face of plug
Shell size N
Red
A
Yellow
B
Blue
C
Orange
D
Green
08 95° 77° - - 113°
10 95° 81° 67° 123° 109°
12 95° 75° 63° 127° 116°
14 95° 74° 61° 129° 116°
16 95° 77° 65° 125° 113°
18 95° 77° 65° 125° 113°
20 95° 77° 65° 125° 113°
22 95° 80° 69° 121° 110°
24 95° 80° 69° 121° 110°
23
8TA Series | Compact Low Prole
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc
Nickel (consult us)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: Random 100 to 1000 Hz - 1 g²/Hz
• Contact retention: 45 N
Electrical
• Test voltage: 1300 Vrms (sea level)
• Contact resistance: <14.6 mΩ
• Insultation resitance:
≥ 5000 MΩ (at 500 Vdc)
• Contact rating: 5A
• Shell continuity: <60 mΩ
Environmental
• Operating temperature: -55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• Rugged aluminium body to ensure long service
life in the harshest environment
• Compact low prole derived from
MIL-DTL-38999 Series 2
• 6 gold plated #22D contacts
• Environment sealing from interfacial seal and
rear grommet
• Positive locking mechanism with locked color
indicators 3 keyway orientations
• Not scoop proof
• Conductive black zinc plating
Technical features
24
8TA Series | Compact Low Prole
Ordering information
Basic series 8TA 0 08 35 P N
Shell type
0: Oval ange receptacle (for front or rear mounting)
1: In-line receptacle
6: Plug
7: Jam nut receptacle
Shell size
08
Contact layout: See page 10
Type of contact
P: Pin
S: Socket
Orientation
N: Red / A: Yellow / D: Green
Plug In-line receptacle
Dimensions
Note: All dimensions are in millimeters (mm)
Oval ange receptacle
20.3/20.7
12.0/12.4
Ø10.6/10.72
Ø15.75/16.15
Ø8.90/9.05
20.8/21.2
10.6/11.0
Ø10.9/11.05
Ø11.85/12.0
2.4/2.6
Ø9.9/10.05
4.6/4.8
20.8/21.2
2.4/2.6
Ø10.02±0.3
21.24/21.44
Ø11.85/12.0
1.45/1.65
4.6/4.8
Ø 9.9/10.05
Ø3.1/3.3
11.2/11.4
R 2.9/3.15
15.8/16.1
Panel cut out
Ø14.50±0.10
21.30±0.20
Ø3.60±0.20
25
8TA Series | Compact Low Prole
Jam nut receptacle
Orientations
Note: All dimensions are in millimeters (mm)
11.01/11.25
2.19/2.59
Ø10.45/10.7
31.4/32.1
31.4/32.1
Ø34.65/35.25
9.65/9.9
4.8/4.9
O'ring seal
Ø22/22.15
Ø11.85/12.0
AN D
100°
37°
28°
10°
Viewed from front face of receptacle Viewed from front face of plug
100° 100°
37°
37°
28°
28°
10°
10°
AN D
100° 100° 100°
37°
37°
37°
28°
28°
28°
10°
10°
10°
Key positions Alpha 1 Color band
N100° Red
A82° Yellow
D118° Green
Panel cut out
Ø22.46±0.25
21.08±0.25
26
8STA Series | PC Tail Contacts
Mechanical
• Shell: Aluminium
• Shell palting: Conductive black zinc
• Insulator: Liquid silicone rubber
• Seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 matings/unmatings
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000 Hz
Electrical
• Contact resistance:
Size 26: 16 mΩ
Size 22D: 14.6 mΩ
Size 20: 7.3 mΩ
Size 16: 3.8 mΩ
• Insulation resitance:
≥ 5000MΩ (at 500Vdc)
• Contact rating:
Size 26: 3 Amp
Size 22D: 5 Amp
Size 20: 7.5 Amp
Size 16: 13 Amp
• Shell continuity: ≤ 10mΩ
Environmental
• Temperature range: -55°c to +175°c
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• Rugged aluminium body to ensure long service
life in the harshest environment
• 8STA PCB connectors are available in shell sizes
02 to 24 (12 sizes)
• 100% scoop proof
• Available with clinch nut
• 6 colour coded keyway orientations
Technical features
27
Shell sizes 02, 04 & 06
8STA Series | PC Tail Contacts
Ordering information
Dimensions
Basic series 8STA 2 12 35 P N -
Shell type
2: Oval ange receptacle with PCB contacts
Shell size
02, 06, 04, 08, 10, 12, 14, 16, 18, 20, 22, 24
Contact layout
See pages 10 to 13
Type of contact
P: Pin
S: Socket
Orientation
N: Red, A: Yellow, B: Blue, C: Orange, D: Green, E: Grey (shell size 02 only)
Specication
None: Standard version
499: Integrated clinch nut on ange (M2 for sizes 02, 04 & 06; M3 for sizes 08 to 24)
528: Integrated clinch nut on ange (M2.5 for sizes 02, 04 & 06)
571: Specic PC tail (length = 4.6mm) - only available for sizes 08 to 24 (see next page)
625: Specic PC tail (length = 8.5mm) - only available for sizes 08 to 24 (see next page)
Note: All dimensions are in millimeters (mm)
D
C
ØA
ØB
E
Panel cut out
ØG
E
Ø3.10±0.20
Shell size C Max D max E F Max ØG
02 2.5 9.5 15.3±0.2 10.7 9.3±0.1
04 2.5 8.7 16.2±0.2 13.2 12.0±0.1
06 4.1 14.7 18.0±0.2 14.8 13.0±0.1
F
Contact size ØA Max ØB Max
#22D 0.70 1.25
#26 0.55 1.16
28
Shell sizes 08 to 24
Note: All dimensions are in millimeters (mm)
8STA Series | PC Tail Contacts
K Panel thickness
ØC
J max.
A max.
2.5 ±0.05
G
E
F
ØD
B
ØH
14.50 max.
13.60 min.
Ø0.7
Ø1.25
Panel cut out
Shell
size A
Max B±0.20 ØC ØD+0.2 E F G
Max ØH
Max J
Max K
Max ØL±0.10 M±0.20 ØN±0.20
08 16.50 21.40
3.20
12.00
17.21
16.05
27.65
11.10 27.20
3.00
14.50 21.40
3.60
10 19.50 25.90 14.97 13.90 32.00 17.40 25.90
12 24.00 29.10 19.05 17.35 35.20 21.90 29.10
14 26.90 32.50 22.22 20.50 38.40 25.00 32.50
16 30.30 34.80 25.40 23.70 41.00 28.20 34.80
18 33.70 38.20 28.57 26.91 44.70 31.40 38.20
20 37.00 41.60 31.77
15.29
30.11 47.80 34.60 41.60
22 40.40 45.00 34.90 33.20 51.00 37.60 45.00
24 43.40 49.50 3.77 38.10 18.20 36.40 55.80 41.00 49.50 4.10
4.6±0.05 (specication 571) 11.4-12.4 (Size 08 to 22)
10.4-11.35 (Size 24)8.5±0.05 (specication 625)
Specic PC Tail version
Available with layouts using contacts #22D and/or #20
Also available with clinch nut: please consult us
Specication 571: PC tail length = 4.6 mm
Specication 625: PC tail length = 8.5 mm
ØL
M
ØN
29
8STA Series | Power Contacts
Mechanical
• Shell: Aluminium alloy
• Shell plating: Conductive black zinc
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold over nickel
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration:147m/s², 10 to 2000Hz
• Contact retention:
Size 22D: 45 N Size 20: 60 N
Size 16: 100 N Size 12: 100 N
Size 8: 110 N Size 4: 200 N
Electrical
• Test voltage:
• Contact resistance:
Size 22D: 14.6 mΩ
Size 20: 7.3 mΩ
Size 16: 3.8 mΩ
Size 12: 3.5 mΩ
Size 8: 3 mΩ
Size 4: 2 mΩ
• Insultation resitance:
≥ 5000 MΩ (at 500 Vdc)
• Contact rating:
Size 22D: 5 A
Size 20: 7.5 A
Size 16: 13 A
Size 12: 23 A
Size 8: 45 A
Size 4: 80 A
• Shell continuity: ≤10 mΩ
Environmental
• Operating temperature: -55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• A #4 contact for a wide range of wire sizes:
Size 8, 10, 16, 25 & 35 mm²
• Easy visual wire identification: colored band on
contact
• Allow the use of small wire sections:
Reducer for wires 8 & 10 mm² in contact barrel
16mm²
• Ideal for high power applications:
Up to 200A continuous (12-01 specif. 261)
• Space & cost saving with mixed connectors:
Only one connector instead of 2 to transmit
signal & power
Technical features
Service M N I II
Sea level 1300 1000 1800 2300
30
8STA Series | Power Contacts
Contact layouts viewed from front face of male insulator
#22D #20 #16 #12 #8 PowerContact sizes #4 Power
10
80
spec 251
1#8
Service I
12
1#4
Service M
01
spec 261
16
75
spec 251
2#8
Service M
38#22D, 1#8
Service N
02
spec 251
2#12, 2#8
Service M
22
spec 251
18
18
spec 251
14#22D, 4#8
Service M
22
06
spec 251
6#8
Service M
20
48
4#8
Service I
77
spec 251
17#22D, 2#8
Service M
42
2#4
Service I
75
spec 251
4#8
Service M
77
17#22D, 2#8
Service M
20
spec 251
18#20, 2#8
Service M
24
44
4#16,
4#4
Service I
40#20,
4#16, 2#8
Service I
46
spec 251
41
spec 251
22#22D,
3#20, 11#16,
2#12, 3#8
Service N
97#22D, 2#8
Service M
07
spec 251 08
spec 251
8#8
Service M
31
Power contact #4
Specic wire dimensions
8STA Series | Power Contacts
Ordering information
Note : Layout 12-01 specif. 261 only.
1) Standard connector (8STAx1201yz261 where x = shell type; y = type of cts; z = orientation) is provided with power contacts for 16mm² wire.
2) For 10mm² wire, order standard connector (note 1) + reducing sleeve 8400 2351 A separately.
3) For 25mm² wire, order connector without contact, see A & B details in type of contact (ex : 8STAx1201Az261 or Bz261) + contact separately (pin : 8599 7598 900 & socket : 8599 7599 900)
4) For 35mm² wire, order connector without contact, see A & B details in type of contact (ex : 8STAx1201Az261 or Bz261) + contact separately (pin : 8599 0313 & socket : 8599 0316)
Basic series 8STA 0 12 01 P N 261
Shell type
0: Oval ange receptacle (for front or rear mounting)
1: In-line receptacle
6: Plug
7: Jam nut receptacle
Shell size: 10, 12, 16, 18, 20, 22, 24
Contact layout: See previous page
Type of contact
P: Pin A: without pin contacts (specications 261 & 545 only)
S: Socket B: without socket contacts (specications 261 & 545 only)
Orientation: N: Red / A: Yellow / B: Blue / C: Orange / D: Green / U: Universal
Specication
None: for contact layouts 20-48 & 24-44
251: for contact layouts 10-80, 16-02, 16-75, 18-18, 20-75, 20-78, 24-07, 24-41 & 24-46
261: only for 12-01 - see note below
540: Layout 12-01 with protected socket
545: Only for layout 24-44 - delivered with contacts #16 & without power contacts #4, power contact #4 to be ordered separately according wire section to be used (see table below)
Designation Wire 16 mm² Wire 25 mm² Wire 35 mm²
Removable contact Non removable contact
Color band Red Blue Green
Pin contact 8599 7520A 900 8599 7598 900 8599 0313
Socket contact 8599 7521A 900 8599 7599 900 8599 0316
Reducer - wire 8 & 10 mm² 8400 2351A - -
Crimping tool
M22520/23-01
+ Die M22520/23-04
+ Positionner M22520/23-11
And for widerner 50 mm²:
M22520/23-01+ Die WA23-4
+ Positionner WA23-176L
M22520/23-01
+ Die M22520/23-04
+ Positionner M22520/23-11
M22520/23-01
+ Die 8599-0319
+ Positionner 8599-0318
(male)
+ Positionner 8599-0317
(female)
Plastic extraction tool M81969/14-07 (blue) -
Power contacts
Note: All dimensions are in millimeters (mm)
Cable
section
A
16 mm² 25 mm² 35 mm²
Contact Ø 6.5 Min. 7.33 Min. 8.65 Min.
Color band Red Blue Green
Ø 4.6
Compatible with pin and socket
contact, wire 16 mm²
Reducer for wire 8
and 10 mm²
Pin contact Socket contact
A
A
32
8STA Series | Coax Contacts
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc
Nickel
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
• Contact retention:
Size 16: 100 N
Size 12: 100 N
Size 8: 110 N
Electrical
• Grounding:
Contact grounded with shell
• Contact denition:
Coax compliant with M39029/76-424
• Cable accomodated:
M17/119-RG174
M17/113-RG316
M17/094-RG179
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray:
Aluminum Nickel: 48 hours
Aluminum conductive Black Zinc: 48 hours
Description
• High vibration withstanding
• Coax contact available for AWG 16, 12 and 8
• Up to 18 GHz DC for #8 coax contact under
vibration
• Removable contacts
• Available in shell size 02
Technical features
Ordering information
Basic series 8STA 0 02 01 P N 801
Shell type
0: Oval ange receptacle
6: Plug
Material & Plating
None: Aluminum Black zinc
F: Aluminum Nickel
Shell size: 02, consult us for other sizes
Contact layout: 01, consult us for other layouts
Type of contact
P: Pin, for oval age receptacle only
S: Socket, for plug only
Orientation
N: Red / A: Yellow / B: Blue / C: Orange / D: Green
Mandatory specication
801: Delivered with grounded coax contact
33
Plug
Dimensions
Note: All dimensions are in millimeters and inches (mm/inch).
Oval flange receptacle
Orientations
Key positions N A B C D
Angle A° 153° 51° 102° 204° 255°
Color band Red Yellow Blue Orange Green
A°
View from front face of plug.
Master key
Secondary key
19.6/0.77’’
Ø7.2/0.28’’
Ø10.6/0.42’’
Panel cut out
Ø3.1/0.12’’
15.3/0.6’’
Ø9.3/0.37’’
19.6/0.77’’
Ø7.2/0.28’’
10.0/0.39’’
8.6/0.34’’
8.3/0.33’’
45°
Ø2.7/0.11’’
15.3/0.6’’
20.2/0.8’’
10.7/0.42’’
8STA Series | Coax Contacts
34
8STA Series | High Density
Mechanical
• Shell: Aluminium alloy
• Shell plating:
Conductive black zinc
Nickel (F)
• Insulator: Thermoplastic
• Grommet & seal: Liquid silicone rubber
• Contact: Copper alloy
• Contact plating: Gold
• Endurance: 500 mating cycles
• Shock: 300g for 3ms and EIA-364-27
• Vibration: 147m/s², 10 to 2000Hz
Electrical
• Contact resistance: Size 26: 16m
• Insultation resitance:
≥5000M (at 500Vdc)
• Contact rating: Size 26: 3 Amp
• Shell continuity: ≤10m
Environmental
• Operating temperature:
-55°C to +175°C
• Sealing mated connectors:
IP67 (1 metre for 30 min minimum)
• Salt spray: 48 hours
Description
• Derived from MIL-DTL-38999 & JN1003
standard
• Rugged aluminium body to ensure long service
life in the harshest environment
• 100% scoop proof
• Available in 6 shell sizes:
02-05; 04-06; 06-09; 08-12; 10-26; 12-43; 14-68
• Contacts #26 for AWG 24 to 30
Technical features