Al Product Specification 108-5877 = Tyco Electronics 13JANO09 Rev. A 0.6411/1.01M Connector 1. Scope: 1.1 Contents This specification covers the requirements for product performance, test methods and quality assurance provisions of 0.640/1.0l 1/0 Connector. Applicable product description and part numbers are as shown in Appendix 1, Applicable mating connector and part numbers are as shown in Appendix 2. 2. Applicable Documents: The following documents form a part of this specification to the extent specified herein. In the event of conflict between the requirements of this specification and the product drawing, the product drawing shall take precedence. In the event of conflict between the requirements of this specification and the referenced documents, this specification shall take precedence. 2.1 AMP Specifications: A. 109-5000 : Test Specification, General Requirements for Test Methods B. 114-5217 : Application Specification Crimping 1.001 Series Unsealed Receptacle Contact GC. 114-5329 : Application Specification Crimping of 0.6411 Receptacle Contact D. 501-5956 > Test Report 2.2 Commercial Standards and Specifications A. JASO D605 : Multi-pole Connector for automobiles B. JASOD7101_ : Test Methods for Plastic Molded Parts Cc. JIS C3406 Low-Voltage Wires and Cables for Automobiles D. JIS DO203 : Method of Moisture, Rain and Spray Test for Automobile Parts E. JIS DO204 : Method of High and Low Temperature Test for Automobile Parts F. JIS D1601 : Vibration Testing Method for Automobile Parts G. JIS R5210 : Portland Cement Rf LL PhOLPA PUPS OF 213-8535 Jills SRA A 3-5-8) 1 of 11 Tyco Electronics AMP K.K. (3-5-8 Hisamoto Takatsu-ku Kawasaki, 213-8535) COMBO RRO A. SIE SARL) Gi t<SL). This document is subject to change. Call local AMP for the latest revision. Copyright 2003 by Tyco Electronics AMP K.K. All rights reserved. *: i Trademark= Tyco Electronics Product Specification 108-5877 3. Requirements: 3.1 Design and Construction: Product shall be of the design, construction and physical dimensions specified on the applicable product drawing. 3.2 Material: A. Contact: Description Material Finish Receptacle (Female) Copper Alloy | Selective Gold plating over Ni under plating, or Pre-Tinned. Fig.1 B. Housing : PBT 3.3 Ratings: A. Voltage Rating : 12VDC B. Temperature Rating: -30C to 105C 3.4 Performance Requirements and Test Descriptions: The product shall be designed to meet the electrical, mechanical and environmental performance requirements specified in Fig.2 and Fig.3. All tests shall be performed in the room temperature, unless otherwise specified. Rev. A 2 of 11= Tyco Electronics Product Specification 108-5877 3.5 Test Requirements and Procedures Summary: Para. Test Items Requirements Procedures 3.5.1. | Confirmation of Meet requirements of Visually, dirmensionally and Product product drawing and AMP functionally inspected per applicable Specification 114-5217, quality inspection plan. 114-5329. Electrical Requirements 3.5.2 | Termination 8m Max. (Initial) Subject mated contacts Resistance 06a 16m@ Max.(Final) | assembled in housing to 20mV (Low Level) 3mQ Max. (Initial) Max. open circuit at 10mA. 1.0lll qom Max. (Final) | F!94 AMP Spec. 109-5311-1 3.5.3 | Termination OeAll 8mV/A Max.(Initial) | Measure mill volt drop of contact Resistance 16mV/A Max.(Final) | in mated connectors, open circuit at (Specified Current) 3mV/A Max.(Initial) | 1A. 10 FomviA Max, (Final) | Fig-4 AMP Spec. 109-6311-2 3.5.4 | Dielectric No creeping discharge nor | Impressed voltage 1kVAC for 1 min. Withstanding Voltage | flashover shall occur. Mated connector. Fig.o AMP Spec. 109-5301 3.5.5 | Insulation Resistance | 100M Min. Impressed voltage 500VDC Mated connector Fig. AMP Spec.109-5302 3.5.6 | Current Leakage 1mA Max. Impressed voltage 14VDC Fig.6 AMP Spec.109-5312 3.5.7 | Temperature Rise Wire Size | Current Max. Measure temperature rising at wire (mm?) (A) RiseCC) | crimped by applied current to all 0.5 2.2 positions. 495 | 38 | ~- | AMP Spec.109-5310 3.5.8 | Over current Loading | No ignition is allowed Apply the current to only one position. during the test. Applied Current:Fig.7 Physical Requirements 3.5.9 | Vibration Ne electrical discontinuity | Vibration Frequency: (High Frequency) greater than 1 4 sec. Shall occur, Satisfy requirements of test item on the 3.6 sequence. 20-20020Hz/3min. Acceleration:44.1m/s* Vibration Direction: *,Y,Z Duration:3hours each Mounting: Fig.8 Fig.2(To be continued) Rev. A 3 of 11= Tyco Electronics Product Specification 108-5877 Para. Test Items Requirements Procedures 3.5.10 | Shock Resistance should not be Acceleration: $80m/s* over 7? greater than Waveform: Half sine wave 1 usec. Duration: 6msec. Velocity: 3.75 m/s Number of drops: 6 drops each directions of X,Y and Z axes, total 18 drops Fig.8 AMP Spec.:109-5208-D 3.5.11 | Connector 7ON Max. Operation Speed: 25~100mm/min Mating Force Measure the force required to mate connectors. AMP Spec. 109-5206-A 3.5.12 | Connector 7ON Max. Operation Speed: 25~100mm/min Unmating force Measure the force required to unmate connectors. (without housing lock} AMP Spec. 109-5206-A 3.5.13 | Connector 1OON Min. Operation Speed : 100mm/min Locking Strength Apply an axial pull-off load to one of the mated housing, measure locking strength. AMP Spec. 109-5210 3.5.14 | Contact 1ON Max. per contact Measure the force required to insert Insertion Force contact into housing. AMP Spec. 109-5211 3.5.15 | Contact Contact | Tensile Strength (N) | Operation Speed : 100 mm/min. Retention Force Min. Apply an axial pull-off load to (Lance only) 0.64ll| 30 crimped wire. 1.0lll 40 3.5.16 | Contact JOON Min. Measure contact retention force Retention Force with secondary lock set it effect. (Secondary Lock) Operation Speed: 100mm/min. 3.5.17 | Crimp Tensile Wire Size | Tensile Strength | Apply an axial pull-off load to Strength (mm) (N) Min. crimped wire of contact secured 80(Initial) on the tester. 0.8 50(Final) Operation speed: 100mm/min 175(Initial) AMP Spec. 109-5205 1.25 130(Final) _| Condition B Fig.2(To be continued) Rev. A 4 of 11= Tyco Electronics Product Specification 108-5877 Para. Test Items Requirements Procedures 3.5.18 | Resistance to Kojir | Satisfy requirements of test | This test may be alternatively item on the 3.6 sequence | performed manually. See Fig. 9 AMP Spec. 109-5215 3.5.19 | Handling Ergonomics | No abnormalities allowed in | Manually operated manual mating/unmating Handling. Environmental Requirements 3.5.20 | Thermal Shock Satisfy requirements of test | Mated connector. item on the 3.6 sequence | -40C/30min., 100C/30min. Making this a cycle. Repeat 1000 cycles. 3.5.21 | Humidity, Steady Current Leakage Mated connector. State 1mA Max. 90~95% R.H. 60+5C 96 hours 14V applied. Fig. 6 3.5.22 | Industrial Gas(SOz) Satisfy requirements of test | Ummated connector item on the 3.6 sequence | SO, Gas: 25ppm, 75% R.H. 25C, 96 hours 3.5.23 | Temperature Life Satisfy requirements of test | Mated connector, (Heat Aging) item on the 3.6 sequence | 120C, 120 hours AMP Spec. 109-5104-5 Condition B 3.5.24 | Resistance to Cold Satisfy requirements of test | Mated connector, item on the 3.6 sequence | -404+3C, 120 hours AMP Spec.109-5108 Condition D 3.5.25 | Humidity-Temperatur | Satisfy requirements of test | Mated connector e Cycling item on the 3.6 sequence | Condition: Fig.9 10cycles 3.5.26 | Dust Bombardment Satisfy requirements of test | Mated connector item on the 3.6 sequence | Subject JIS R5210 cement blow of 1.5kg per 10 seconds in 15 minutes intervals for 8 cycles, with Unmate/Re-mating per 2 cycles AMP Spec. 109-5110 3.5.27 | Compound Resistance should not be Temperature: 80C Environment over 7 greater than Vibration frequency: Resistance 1 usec. 20200-20Hz/3min. (log) Accelerated Velocity: 44.1m/s? Vibration Direction: X,Y,Z Duration: 300 hours Test Current: Fig.10 Mounting: Fig.8 Fig.2(End) Rev. A 5 of 11= Tyco Electronics Product Specification 108-5877 3.6 Product Qualification Test Sequence Test Group Test Examination 1[2/3]4|]5[6/7]| 8] 9 [10/11 | 12] 13 Test Sequence* Examination of Product | 516) 13) 145) 15 ) 15 | 16 | 1,5 ) 1,6 | 1,6 | 15 1,5 Termination Resistance = 4 | 45 | 97 26 | 26 26)|27 |) 26|27 | 27 | 261] 26 (Low Level) 1 1 1 1 1 1 1 1 1 1 1 Termination Resistance (Rated Current) 5 3f | 38 3/f | 37 | 37 | 38 | 37 | 38 | 38 Dielectric with standing Voltage Insulation Resistance 6 8 8 Current Leakage 4 Temperature Rising 8 49 4 Over Current Loading 4 Vibration (High Frequency) Physical Shock 5 Connector Mating Force | 3 Connecter Unmating Force Connector Locking Strength Contact Insertion Force 2 Contact Retention Force | 11 Contact Retention Force (Double Lock) Crimp Tensile Strength 13 13 11 8 Resistance to Kojiri 4 Handling Ergonomics 14 10 4 8 10 10 Thermal Shock 4 Humidity(Steady State} 4 Industrial SO. Gas 4 Temperature Life (Heat Aging) Resistance to Cold 2 Humidity-Temperature Cycling Dust Bombardment 5 Compound Environment Resistance 3f 3f ? g g 10 14 5 g 11 14 12 12 6 10 12 12 * Numbers indicate sequence in which tests are performed. Fig. 3 Rev. A 6 of 11= Tyco Electronics Product Specification 108-5877 1mm Max. Soldering x PCB Deduct resistance of Y-Y(wire "L) from X-Y" Fig.4 Wrap metallic foil to cover the Measuring Apparatus y , OO oS = h + Adjacent Contacts Contacts-Housing Fig.5 Fig.6 / connector surface ees sane ne ss hk eR mr Rev. A 7 of 11= Tyco Electronics Product Specification 108-5877 Wire size(mm?) Sequence Test Current(A) Duration D 16.5 60 minutes 05 @) 20.2 200 sec. 3) 22.5 5 sec. ) 30.0 1 sec. D 16.5 60 minutes 1.05 @) 20.2 200 sec. 3) 22.5 5 sec. ) 30.0 1 sec. Fig. 7 Over current loading Vibration Direction 50Min. Should not be Vibration Table Clamped Fig. 8 Rev. A 8 of 11= Tyco Electronics Product Specification 108-5877 90~56% RH 80~96% RH 80~96% RH 90~96% an \ 90~96% an \ Un-operated Humidity * ef ome me me wm mm me me mye 90~96% RH g0t2C 8042C Temperature 2522C ~1Ot2C - at th oh 4h 9h | 2h 4h 2h | 2h 3h 3h A A A an re: a - 1Cycle(24h) x Fig. 9 Humidity-Temperature Cycling Rev. A 9 of 11= Tyco Electronics Product Specification 108-5877 Terminal Type Testing Method ae Finish Wire Size Test Current Procedures Tin-Plating 1.25 mm* 2 A . 1.0 ; : Selective Gold 0.5 mm 10 mA te nin OEE 064 Tin-Plating 0.5 mm* 1.2 A 300 Cycles " Selective Gold 0.5 mm 10 mA Fig.10 Compound Environment Test Current POHGHS OB) SS" GS5eg S455 52 51 58 44 48 47 46 25 dg 43 IS1hi4l212e) 184 & 7 2 63 68 59 SB 57 56 55 27 26 25 2423 22 2120 IIB 7 63 [i 66 67 [| Gb ES 6463 35 44 33 42 31 30 28 28 0 OI U Fig.11 70 Position Circuit Layout t | PL ee ee ww & i a poe RoR : VIB ARE LNG UL5 $24 119 102 SER 110 188 oo 8 8 al & ON Th aM Te 8 Ue ANY HOU HS He 1B HE Id 8 Leto nserieuraiie | | ee ae BT HTP HMR OND AB Bu BRUM Pisa 198 182 138 1A aati) a 8 '] oo Me @ean af a a HW 7 a 8 I] a i L L LI] Fig.12 135 Position Circuit Layout Mt i 1H BY 1 Ss 1H ae a Ima 48 HoH OU mh i a fl Wg CaS CF ae Ua 1a 13 002 EeT LR EER Dee bed 2 TET REE BRE REET BDH HO 156 158 SE 136 155 184 183. 182 15t 2h Ize Wea 1 Vel 12 188 8 Qe ee Be USSR HAD au a wel] (8 (6 168 (02 UE i r 0 138 q We VT an 8 su | BH BH ~~] sag uM [| a I] a8 no 8 4 8 0 1 # & 4 3 7 1 TKRHeKHKReH ANE fea wa RH EE a O O CI 0 0 LT Fig.13 167 Position Circuit Layout To 1 IB V2 TH ATR daa he oq Hb IM iM Mio cs wot of HOT x i oH OU OR TRB 12 BBA HT 199 FTG THD UDR EES Bd 442 HS ME BD AB AS eA Hee LS Ube HS Tee TUL HG RR 183 18 RRMA RH RHR R oe Ga ae a eB Helh 5 4 ge fe WE ea 193 192 EH a3 489 BOB LRT aS EOS BOE 458 151 156 158 ES 153432 BE Heb 12h (24:23 122 121 Fee bad VER Sl 0 OS Ge aT ob OS Ba a3 WSS HM RN a 7h HEU ap t | EBT 198 5 4 1S 165 [| 164 168 a fe HAL HO BL 1 a tah LE BOW eS - ue oh BE a2 fy aoe HH | HR [| ae ay a LI Ll Lal bal il Fig.14 200 Position Circuit Layout Rev. A 10 of 11= Tyco Electronics Product Specification 108-5877 The applicable product descriptions and part numbers are as shown in Appendix. 1 Product Part No.* Description 1674919 0.6411/1.011 I/O Connector 31Pos. Plug Housing Assembly 1674922 0.6411/1.011 I/O Connector 32Pos. Plug Housing Assembly 1827617-1 0.6411/1.011 I/O Connector 33Pos. Plug Housing Assembly 1674925 0.6411/1.011 I/O Connector 34Pos. Plug Housing Assembly 1674558 0.6411/1.011 1/0 Connector 35Pos (A) Plug Housing Assembly 1674928 0.6411/1.011 1/0 Connector 35Pos (B) Plug Housing Assembly 1674311-1 0.641 Receptacle Contact(Sn) 1674311-2 0.641 Receptacle Contact(Au) 316836 1.01 Receptacle Contact(S) (Sn) 316837 1.01 Receptacle Contact(S) (Au) 316838-1 1.01 Receptacle Contact(M) (Sn) 316838-2 1.01 Receptacle Contact(M) (Au) 1674769 1.011 Receptacle Contact(ML) (Sn) Appendix 1 The applicable mating connector and part numbers are as shown in Appendix. 2 Product Part No.* Description Pro tet Spec 1473649 0.64/1.0 IfO Connector 200Pes. Cap Housing Assembly 108-5674 1318813 0.64/1.0 IfO Connector 167Pos. Cap Housing Assembly 108-5674 1612435 0.64/1.0 /O Connector 167Pos. Cap Housing Assembly (Standard 408-5674 Type) 1376430 0.64/1.0 IfO Connector 135Poes. Cap Housing Assembly 108-5674 1473193 0.64/1.0 lfO Connector 7OPos. Cap Housing Assembly 108-5674 Appendix 2 *Note : Part number is consisted from listed base number and 1 digit numeric prefix and Suffix with dash. Refer to catalog or customer drawing for specific part numbers for each base number. When prefix is zero, Zero and dash are omitted. Rev. A 11 of 11