Product Specification (Preliminary) Everlight ACTION AC LED Series Take Action with the Everlight ACTION for your Lighting Applications... Introduction The Everlight ACTION series AC LED embraces the simple electrical concepts of a Bridge Rectifier. This allows the ACTION to operate easily with an AC source without needing many additional IC's, which reduce reliability and increase cost to a system. The ACTION demonstrates useable, high light output efficiency from a direct AC source and allows for unique lighting fixture designs. The ACTION's thermal management, efficiency, and energy savings performance exceeds that of other power LED solutions by incorporating green, state of the art design and efficient thermal emission material. It is an ideal light source for many simple general illumination applications. Features Applications u Direct AC power operation u General Lighting u High efficiency u Decorative Lighting u Energy savings u Task Lighting u Low thermal resistance u Household Lighting u Longlife time u Architectural Lighting u SMT Solderability u Pathway Lighting u Lead free u RoHS compliant 1 Mechanical Dimension for ELAC-1XXX 1W 100/110VAC Note 1. Dimensions are in millimeters. 2. Tolerances unless mentioned are 0.25mm. 3. Do not handle the device by the lens. Incorrect force applied to the lens may lead to the failure of devices. 4. The thermal pad is electrically isolated from the anode and cathode contact pads. 2 Mechanical Dimension for ELAC-4XX1 4W 100/110VAC Note 1. Dimensions are in millimeters. 2. Tolerances unless mentioned are 0.25mm. 3. Do not handle the device by the lens. Incorrect force applied to the lens may lead to the failure of devices. 4. The thermal pad is electrically isolated from the anode and cathode contact pads. 3 Mechanical Dimension for ELAC-4XX2 4W 220/230VAC Note 5. Dimensions are in millimeters. 6. Tolerances unless mentioned are 0.25mm. 7. Do not handle the device by the lens. Incorrect force applied to the lens may lead to the failure of devices. 8. The thermal pad is electrically isolated from the anode and cathode contact pads. 4 Product Nomenclature The product name is designated as below: ELAC - ABCD - EFGH - IJKL - MN ELAC: Everlight ACTION Series Production Number AAAAA = Power Consumption BCAAA = Color Region DAAAA = Voltage Source EAAAA = Lens Type FGAAA = Luminous Flux Range HAAAiii = Voltage Bin IJKLiiCI = CIE X-Y Coordinates Bin Code, or Dominant Wavelength MILAAA= Internal Code NIiiAAA = Packing type [A] Power Consumption Code Power Consumption 1 1 W, 8mm Diameter Lead Frame Package 2 2 W, 12mm Diameter Lead Frame Package (Not Yet Available*) 4 4 W, 12mm Diameter Lead Frame Package [BC] Color Region Code GT LM -- Color Definition High Efficacy Cool White(4745~7050K) High Efficacy Warm White(2580~3710K) Other Colors (Not Yet Available*) Please refer to Pages 10-12 for details. [D] Voltage Source Code 1 2 [E] Lens Type Code L -- [FG] Operating Voltage 100V/110V 220V/230V Lens Type Lambertian Other Lenses (Not Yet Available*) Luminous Flux Range Please refer to Page 9 for details. [H] Voltage Bin Code A B C Range of Divided Bins 1+2+3+4+5+6 5+6+7+8+9+10 11+12+13+14+15 Please refer to Page 9 for details. [IJKL] Color Bin or CCT Bin Please refer to Pages 10-12 for details. [M] [N] Internal Code Packing type Code R B - Packaging Type Tape Reel Tube - * Please contact sales for more information and scheduling. For details refer to page 24. 5 Absolute Maximum Ratings Parameter Operating Voltage[1] Power Dissipation[2] [1] Symbol Vopt Series Ratings ELAC-1XXX 125 ELAC-4XX1 125 ELAC-4XX2 265 ELAC-1XXX 1.8 ELAC-4XXX 6.4 Pd Unit Vrms W ESD Resistance - All 2000 V Junction Temperature TJ All 125 Operating Temperature TOpt All -40 ~ +85 Storage Temperature TStge All -40 ~ +100 Soldering Temperature TSol All 260 The operating Voltage does not indicate the maximum voltage which customers use. It represents the LED's maximum acceptable input voltage according to the voltage variation in different countries. It is recommended that the temperature of lead frame should remain below 70C. [2] Power Dissipation does not include resistor. Resistor values listed in the Application Note. 6 Electro-Optical Characteristics Electrical Characteristics (T Soldering=25C) Parameter Symbol Operating Current Iopt Operating Frequency Fq Power Dissipation[3] Pd [3] Series Min Typ. Max ELAC-1XXX - 10 - ELAC-4XX1 - 40 - ELAC-4XX2 - 20 - All - 50/60 - ELAC-1XXX - 0.9 - ELAC-4XXX - 3.3 - Unit mA [RMS] Hz W Power Dissipation does not include resistor. Resistor values listed in the Application Note. Optical Characteristics (T Soldering=25C) ELAC 1W Series Parameter Symbol Brightness[4] v CRI Ra Series Min ELAC-1GTX View Angle[5] Deg. Typ. Max 55 - ELAC-1LMX Unit lm 45 ELAC-1GTX - 75 - ELAC-1LMX - 80 - All - 130 - deg. Series Min Typ. Max Unit - lm - ELAC 4W Series Parameter Symbol Brightness[4] v CRI Ra ELAC-4GTX View Angle[5] [4] [5] Deg. 220 - ELAC-4LMX 160 ELAC-4GTX - 75 - ELAC-4LMX - 80 - All - 130 - deg. Luminous Flux measurement tolerance: 10%. View angle tolerance is 10. 7 Current Available Part Numbers ELAC 1W Series Part Number Operating Voltage Luminous Flux Correlated Color Temperature Voltage Bin ELAC-1GT1-LFGA-5060-XX 100/110 VAC 48-100lm Cool White 5000-6020K 80-92 V ELAC-1GT1-LFGB-5060-XX 100/110 VAC 48-100lm Cool White 5000-6020K 88-100V ELAC-1LM1-LEFA-2832-XX 100/110 VAC 33-69lm Warm White 2870-3220K 80-92 V ELAC-1LM1-LEFB-2832-XX 100/110 VAC 33-69lm Warm White 2870-3220K 88-100V Please refer to Page 9-12 in details. ELAC 4W Series Part Number Operating Voltage Luminous Flux Correlated Color Temperature Voltage Bin ELAC-4GT1-LMPA-5060-XX 100/110 VAC 180-255lm Cool White 5000-6020K 80-92 V ELAC-4GT1-LMPB-5060-XX 100/110 VAC 180-255lm Cool White 5000-6020K 88-100V ELAC-4GT2-LMPC-5060-XX 220/230 VAC 180-255lm Cool White 5000-6020K 175-200V ELAC-4LM1-LJLA-2832-XX 100/110 VAC 130-180lm Warm White 2870-3220K 80-92 V ELAC-4LM1-LJLB-2832-XX 100/110 VAC 130-180lm Warm White 2870-3220K 88-100V ELAC-4LM2- LJLC-2832-XX 220/230 VAC 130-180lm Warm White 2870-3220K 175-200V Please refer to Page 9-12 in details. 8 Luminous Flux Binning Code [6] [7] Divided Bin Luminous Flux [6] [7] E 33-48 F 48-69 G 69-100 H J K L M 100-130 130-150 150-165 165-180 180-200 N P Q R 200-225 225-255 255-290 290-330 Luminous Flux measurement tolerance: 10%. Divided bins will be marked on packaging. [7] For Bin Code selection, specify the minimum and maximum Divided Bin in part number. Bin Code selection restricted to a typical of 2 Divided Bins. [6] Voltage Binning [8] Voltage Bin Code Code Group of Divided Bins A B 1+2+3+4+5+6 5+6+7+8+9+10 C 11+12+13+14+15 Range of the Divided Bins [8]Forward Rank Minimum Voltage (Vrms) Maximum Voltage (Vrms) 1 80.0 82.0 2 82.0 84.0 3 84.0 86.0 4 86.0 88.0 5 88.0 90.0 6 90.0 92.0 7 92.0 94.0 8 94.0 96.0 9 96.0 98.0 10 98.0 100.0 11 175.0 180.0 12 180.0 185.0 13 185.0 190.0 14 190.0 195.0 15 195.0 200.0 Voltage measurement tolerance: 1V. Rank will be marked on packaging. 9 Warm -White Bin Coordinates [9] Bin Code 2528 2832 3237 Bin Code Reference Range 2580K ~ 2870K 2870K ~ 3220K 3220K ~ 3710K Divided bin 27-1 2528 27-2 30-1 2832 30-2 35-1 3237 35-2 [9]Color CIE X 0.469 0.459 0.470 0.481 0.456 0.447 0.459 0.469 0.443 0.435 0.447 0.456 0.430 0.422 0.435 0.443 0.415 0.408 0.422 0.430 0.400 0.394 0.408 0.415 CIE Y 0.429 0.410 0.413 0.432 0.426 0.408 0.410 0.429 0.421 0.403 0.408 0.426 0.417 0.399 0.403 0.421 0.409 0.392 0.399 0.417 0.402 0.385 0.392 0.409 Divided bin 27-3 27-4 30-3 30-4 35-3 35-4 CIE X 0.447 0.437 0.448 0.459 0.459 0.448 0.459 0.470 0.422 0.415 0.426 0.435 0.435 0.426 0.437 0.447 0.394 0.389 0.402 0.408 0.408 0.402 0.415 0.422 CIE Y 0.408 0.389 0.392 0.410 0.410 0.392 0.394 0.413 0.399 0.381 0.385 0.403 0.403 0.385 0.389 0.408 0.385 0.369 0.375 0.392 0.392 0.375 0.381 0.399 Coordinates measurement tolerance: 5% 10 Cool -White Bin Coordinates [9] Bin Code 4757 5060 Reference Range 4745K ~ 5700 K 5000K ~ 6020K 5365 5310K ~ 6500K 5770 5700K ~ 7050K Bin Code Divided bin 50-1 4757 50-2 57-1 50-2 5060 57-1 57-2 CIE X 0.346 0.345 0.353 0.355 0.338 0.337 0.345 0.346 0.329 0.329 0.337 0.338 0.338 0.337 0.345 0.346 0.329 0.329 0.337 0.338 0.321 0.321 0.329 0.329 CIE Y 0.369 0.356 0.362 0.376 0.362 0.349 0.356 0.369 0.354 0.342 0.349 0.362 0.362 0.349 0.356 0.369 0.354 0.342 0.349 0.362 0.346 0.335 0.342 0.354 Divided bin 50-3 50-4 57-4 50-3 57-3 57-4 CIE X 0.337 0.337 0.344 0.345 0.345 0.344 0.352 0.353 0.329 0.329 0.337 0.337 0.337 0.337 0.344 0.345 0.321 0.322 0.329 0.329 0.329 0.329 0.337 0.337 CIE Y 0.349 0.337 0.343 0.356 0.356 0.343 0.349 0.362 0.342 0.331 0.337 0.349 0.349 0.337 0.343 0.356 0.335 0.324 0.331 0.342 0.342 0.331 0.337 0.349 11 Group Divided bin 57-1 5365 57-2 65-1 57-2 5770 65-1 65-2 [9]Color CIE X CIE Y 0.329 0.329 0.337 0.338 0.321 0.321 0.329 0.329 0.312 0.313 0.321 0.321 0.321 0.321 0.329 0.329 0.312 0.313 0.321 0.321 0.303 0.305 0.313 0.312 0.354 0.342 0.349 0.362 0.346 0.335 0.342 0.354 0.339 0.329 0.337 0.348 0.346 0.335 0.342 0.354 0.339 0.329 0.337 0.348 0.330 0.321 0.329 0.339 Divided bin 57-3 57-4 65-4 57-3 65-3 65-4 CIE X CIE Y 0.321 0.322 0.329 0.329 0.329 0.329 0.337 0.337 0.313 0.314 0.322 0.321 0.321 0.322 0.329 0.329 0.305 0.307 0.314 0.313 0.313 0.314 0.322 0.321 0.335 0.324 0.331 0.342 0.342 0.331 0.337 0.349 0.329 0.319 0.326 0.337 0.335 0.324 0.331 0.342 0.321 0.311 0.319 0.329 0.329 0.319 0.326 0.337 Coordinates measurement tolerance: 5% 12 Reflow Soldering Characteristics Reference: IPC/JEDEC J-STD-020D Preheat Temperature min. (Tsmin) 150 C Temperature max. (Tsmax) 200C Time (Tsmin to Tsmax) (ts) 60-120 seconds Average ramp-up rate (Tsmax to Tp) 3 C/second max Other Liquid's Temperature (TL) Time above Liquid's Temperature (t L) Peak Temperature (TP) Time within 5 C of Actual Peak Temperature: TP - 5C Ramp- Down Rate from Peak Temperature Time 25C to peak temperature Reflow times 217 C 60-150 sec 260C 10 s 6C /second max. 8 minutes max. 2 times - All parameters are maximum body case temperature values and cannot be considered as a soldering profile. The body case temperature was measured by soldering a thermal couple to the soldering point of LEDs. 13 Typical Wavelength Characteristics Relative Spectral Distribution 1. Cool-White (Thermal Pad Temperature = 25) 1.0 0.8 0.6 0.4 0.2 0.0 400 500 600 700 Wavelenght(nm) Relative Spectral Distribution 2. Warm-White (Thermal Pad Temperature = 25) 1.0 0.8 0.6 0.4 0.2 0.0 400 500 600 700 Wavelenght(nm) 14 Typical Flux- Thermal Pad Temperature Characteristics ,+ # + * ) # ( ' # & % $ # " ! Typical Current - Voltage Characteristics ., . = $ ;< : * % 99 # 8 /0 1 2 345 /7 6 15 Typical Relative Luminous Flux vs. Voltage ed \ Wd c b \ Va \ _ ^ Y] \ [ U Z YXW VU T C> ? B@ ? B> ? A@ ? A> ? >@ ? >> ? D> E> F> A>> AA> AB> AC> GHIJKLM N OPQ GS R Typical Radiation Patterns Relative Intensity Distribution 1.0 0.8 0.6 0.4 0.2 0.0 0 -90 20-60 40 60 -30 80 0 100 120 30 140 60160 180 90 Degree [deg.] Note 1. 21/2 is the off axis angle from lamp centerline where the luminous intensity is 1/2 of the peak value. 2. Viewing angle tolerance is 10f. 16 Application Note 1. Operating circuit Resistor AC 2. Recommended resistor i. Everlight ACTION must be used with a resistor. ii. The tolerance of current is 5% on each resistance rank. iii. Resistor table: ELAC 1W (ELAC-1XXX) Series, 100/110VAC Voltage Bin Minimum Maximum Voltage(Vrms) Voltage(Vrms) Recommended Resistor 100V 110V 1 80.0 82.0 2.20K 3.20K 2 82.0 84.0 2.00K 3.00K 3 84.0 86.0 1.80K 2.80K 4 86.0 88.0 1.60K 2.60K 5 88.0 90.0 1.40K 2.40K 6 90.0 92.0 1.20K 2.20K 7 92.0 94.0 1.00K 2.00K 8 94.0 96.0 800 1.80K 9 96.0 98.0 600 1.60K 10 98.0 100.0 400 1.40K - Driven at 10mA [RMS] 17 ELAC 4W (ELAC-4XX1) Series, 100/110VAC Voltage Bin Minimum Maximum Voltage(Vrms) Voltage(Vrms) Recommended Resistor 100V 110V 1 80.0 82.0 550 800 2 82.0 84.0 500 750 3 84.0 86.0 450 700 4 86.0 88.0 400 650 5 88.0 90.0 350 600 6 90.0 92.0 300 550 7 92.0 94.0 250 500 8 94.0 96.0 200 450 9 96.0 98.0 150 400 10 98.0 100.0 50 350 -Driven at 40mA [RMS] ELAC 4W (ELAC-4XX2) Series, 220/230VAC Voltage Bin Minimum Maximum Voltage(Vrms) Voltage(Vrms) Recommended Resistor 220V 230V 1 175.0 180.0 2.00K 2.50K 2 180.0 185.0 1.75K 2.25K 3 185.0 190.0 1.50K 2.00K 4 190.0 195.0 1.25K 1.75K 5 195.0 200.0 1.00K 1.50K -Driven at 20mA [RMS] 18 3. Thermal Management i. For maintaining the high flux output and achieving reliability, Everlight AC LED series LED package should be mounted on a metal core printed circuit board (MCPCB) or Aluminum heat sink with proper thermal connection to dissipate approximately 4W of thermal energy under 100/110V and 220/230V operation. MCPCB structure Heat sink Recommended supplier g Kavano Industrial Co., Ltd g ii. TT Electronics Special thermal designs are also recommended to take in outer heat sink design, such as FR4 PCB on Aluminum with thermal vias or FPC on Aluminum with thermal conductive adhesive, etc. iii. Under extreme driving conditions, sufficient thermal management must be implemented or the die junction temperature may exceed the limit and the LED lifetime will decrease rapidly. iv. It is recommended that the temperature of the Heat sink should be below 70C. 19 4. Proper Handling To avoid contamination of materials, damage of internal components, and shortening of LED lifetime, do not subject LEDs to conditions as those listed below. Bare Hand When handling the product, do not apply direct pressure on the resin. Pick and Place Nozzle for Surface Mount Assembly. Avoid directly contacting with nozzle. Tweezers Do not touch the resin to avoid scratching or other damage. During Module Assembly Do not stack the modules together, it could damage the resin or scratch the lens. 20 Emitter Tube Packaging For ELAC-1W Series only. 1. Tube 2. Inner Carton 3. Outside Carton l Packing Quantity 1. 50 pcs / Tube 2. 20 tubes / Inner Carton 3. 12 Inner Cartons / Outside Carton 4. Minimum Order Quantity: 100 pcs 21 Emitter Tape Packaging For ELAC-2W, 4W Series. Feed Direction Packing Quantity 1. 400pcs / One Reel 2. Dimensions are in millimeters 3. The tolerances unless mentioned is 0.1mm 4. Minimum Order Quantity: 100 pcs Moisture Resistant Packaging Label Label Aluminum moistue-proof bag Aluminum moisture-proof bag Desiccant Desiccant Label Label 22 35 32 Emitter Reel Packaging Note 1. Dimensions are in millimeters 2. The tolerances unless mentioned is 0.1mm Product Labeling Label Explanation CPN: Customer Specification (when required) P/N : Everlight Production Number ELAC-ABCD-EFGH-IJKL-MN QTY: Packing Quantity LOT No: Lot Number CAT: Rank of Luminous Flux XXX-XXX XXXXXXXXXXXXXXX XXXXXXXXXXXXXXX HUE: Color Rank REF: Rank of Operating Voltage MADE IN TAIWAN: Production Place 23 MSL: Moisture Sensitive Level * Full explanation of P/N and Bin code is described in "Product Nomenclature" section 24 Global Network ASIA AMERICA TAIWAN CALIFORNIA USA TAICHUNG KOREA hijklmnopqrstuvwxyz EVERLIGHT OPTOELECTRONICS KROEA CO., LTD. #302, Yoksamdong 720-2, Kangnamku, Seoul, Korea TEL: +82-2-562-8088 FAX: +82-2-562-6588 EMAIL: danieljo@everlight.com EVERLIGHT ELECTRONICS CO., LTD. No. 35, Lane Guoguang, 6th Neighborhood Yutian Village, Yuanli Township, Miaoli County 35874, Taiwan TEL: 886-37-741000 FAX: 886-37-740776 EMAIL: marketing@everlight.com, TAINAN hih{|}~xyz s EVERLIGHT ELECTRONICS CO., LTD. Room 6, 8F, 395, Sec. 1, Linseng Rd., East District, Tainan 701, Taiwan TEL: +886-6-235-8282 FAX: +886-6-235-9292 EMAIL: robertchen@everlight.com CHINA HONG KONG EVLITE ELECTRONICS CO., LTD. szss Units 1606-1608, 16/F, Modern Warehouse, 6 Shing Yip Street, Kwun Tong, Kowloon, Hong Kong TEL: +852-23880602 FAX: +852-23881127, 23843092 EMAIL: hkcm@everlight.com MALAYSIA EVERLIGHT OPTOELECTRONICS (M) SDN BHD B-04-20 Krystal Point, 303 Jalan Sultan Azlan Shah, 11900 Penang, Malaysia TEL: +60-4-6464233 FAX: +60-4-6465233 EMAIL: inquiry@everlight-pg.com.my JAPAN E&E JAPAN CO., LTD. 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No. 35, Lane Guoguang, 6th Neighborhood Yutian Village, Yuanli Township, Miaoli County 35874, Taiwan TEL: 886-37-741000 FAX: 886-37-740776 u}~1/4~1/23/4 2135, Zhong Shan N. Rd, WuJiang Economy Development Zone SongLing Town, WuJiang City, Jiang Su, PRC, China TEL: +86-512-63409123 FAX: +86-512-63409162 Taiwan Headquarters NO.25, LANE 76, SEC. 3 , CHUNG YANG RD., TUCHENG 236, TAIPEI, TAIWAN 23671 IINOOOOOxO 76U25U TEL : +886-2-2267-2000 FAX : +886-2-2267-6244 2267-6189 www.everlight.com 25 Revision History Current version: 2010/01/21 Previous version: 2.0 Device No. Preliminary Rev.1.0 Page Subjects (major change in previous version) Date of change 26